Bajaj TORITO 205 User Manual
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Bajaj TORITO 205 User Manual

Bajaj TORITO 205 User Manual

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  • Page 2 Important e!!! activate your lamando a: warranty, l CROSLANDService to the Customer 0-800-12287 01205-28-05 From phones cell phones al:...
  • Page 3 INTRODUCTION Congratulations on acquiring this BAJAJ vehicle, "TORITO 205". Your new vehicle is one of the finest vehicles developed by Bajaj Auto Limited; it is the product of the most advanced automotive engineering, exhaustive testing and continuous efforts to achieve reliability, safety and performance.
  • Page 4 BAJAJ Auto Limited reserves the right at any time, without obligation to update this brochure, to make modifications to the vehicle, its parts or accessories, as may be convenient and necessary. If you have any...

  • Page 5: Vehicle Data

    REGISTRATION MEMORANDUM VEHICLE DATA Model Color Chassis No. Engine No. Plate Delivery Date Mileage Signature and Seal of Distributor VIN NO: OWNER'S DATA Last Name and First Name Address Phone Signature Use Zone: NOTE: *The vehicle has been inspected and driven by me at the time of delivery and I have found no defects in operation or workmanship.
  • Page 6 REGISTRATION MEMORANDUM VEHICLE DATA Model Color Chassis No. Engine No. Plate Delivery Date Mileage Signature and Seal of Distributor VIN NO: OWNER'S DATA Last Name and First Name Address Phone Signature Use Zone: NOTE: *The vehicle has been inspected and driven by me at the time of delivery and I have found no defects in operation or workmanship.
  • Page 7 IMPORTANT It is necessary that the vehicle is driven for the first 500 km on gasoline only, to achieve a settling of the engine, after the settling period gas should be used as fuel (NGV or LPG depending on the type of vehicle). Once you have driven 500 km using gasoline, you must immediately go to the NGV Certification Workshop to proceed with the respective certification according to your distributor's instructions.

  • Page 8: Table Of Contents

    TABLE OF CONTENTS Description Identification data......................3 Technical specifications....................4 Location of parts......................5 Before driving.......................18 Driving the vehicle......................19 Preventive maintenance....................22 Indications for gas vehicles..................32 Warranty........................35 Warranty exceptions....................36...

  • Page 9: Identification Data

    IDENTIFICATION DATA The chassis and engine serial numbers are used to register the vehicle. They are the only means of identifying your particular vehicle from the rest of the same model and type. Chassis number location In front of the instrument panel. Engine number location On the right side of the crankshaft.

  • Page 10: Technical Specifications

    TECHNICAL SPECIFICATIONS Engine : 4-stroke, spark ignition, forced Battery : 12V 32 Ah Headlight : W 35/35 air-cooled. Pilot light : 5 W Bore x stroke 61.00mm x 68.00mm Rear light : 5 W Displacement : 198.75 Brake light : 21 W Maximum power : 10.39 HP @ 5500 rpm Side indicator lamp...

  • Page 11: Location Of Parts

    LOCATION OF PARTS INSURANCE Steering insurance Glove box lock The steering lock is located under the dashboard. Glove box lock: Steering lock operation: Lock: Turn the handlebar to To unlock or lock the glove box lock, insert the key and the left side, then turn the key counterclockwise to turn clockwise or counterclockwise respectively.
  • Page 12 LOCATION OF PARTS MIRRORS Rear door lock A lock is provided to lock the rear door. To unlock and lock the rear door lock insert the key and turn it clockwise or counterclockwise respectively. Outside rearview mirror: Adjust the outside rearview mirror so that you can only see the side of your vehicle in the mirrors.
  • Page 13 LOCATION OF PARTS HANDLEBARS AND INSTRUMENT PANEL Handlebars, dashboard Indicator lights and Speedometer Speedometer Battery charge indicator Indicator Left turn indicator Left switch Right turn indicator Right switch High light indicator Parking Switch On-Off Neutral indicator Power button Danger switch Stereo switch Choke lever...
  • Page 14 LOCATION OF PARTS Battery charger indicator: This light will If the warning light is flashing, the two arrows illuminate when the ignition switch is turned will flash along with all turn signal lights. on and will go off after the vehicle is started. High beam headlight: When the high beam If this indicator illuminates continuously, even headlight is on, this indicator will illuminate...
  • Page 15 LOCATION OF PARTS LEFT SWITCHRIGHT SWITCH A. Side indicator switch: It has 3 positions. Center: All side With ON/OFF switch in ON position indicator lights remain off/"OFF". A. Light switch: It has the following positions: 0: Headlights Left: Front and rear. The left side indicator lights and the left and pilot light "OFF".
  • Page 16 LOCATION OF PARTS ON/OFF PARKING SWITCHON/OFF SWITCHIGNITION BUTTON - I t is located on the instrument panel It is near the ON/OFF switch -In sert the key and turn to the right to advance. Start: Press the button to start the motor. - I t has 3 positions: OFF: All electrical circuits OFF.
  • Page 17 LOCATION OF PARTS HAZARD WARNING AND STEREO SWITCH BRAKES A. Danger warning switch: A. Parking brake The hazard switch regardless of the key position (ON/OFF) - I t is located under the instrument panel. can be: Both front and rear turn signals will flash -To apply the parking brake, pull the brake lever upward.
  • Page 18 LOCATION OF PARTS CAUTION Never drive your vehicle with the hand brake, the Press the effectiveness of the rear brake may be reduced. lever to apply the Due to overheating, brake life may be shortened or may brake cause permanent brake damage. If the parking brake does not brake the vehicle safely or does not release Press the completely, have your vehicle inspected immediately at...
  • Page 20 LOCATION OF PARTS A. Brake pedal CAUTION The vehicle is equipped with hydraulic braking system. If water enters the brake drums, braking performance can The brake is operated by the pedal mounted on the right become poor and unpredictable. side. After driving on a track with water or washing the CAUTION underside of the vehicle, you should test the brakes while...
  • Page 21 LOCATION OF PARTS CLUTCH LEVER / FUEL VALVEFUEL TANK CLUTCH LEVER The clutch lever is operated by a hand lever located on the left -Fuel tank mounted on the rear right side. side of the handlebar. -The fuel tank capacity is 8 liters including the 1.85 liter CAUTION supply.
  • Page 22 LOCATION OF PARTS -If the electrolyte level is below the minimum level in any cell, fill it to the maximum level with distilled water. WARNING Normal tap water is not a substitute for distilled water and reduces battery life. Check the battery terminal voltage and specific gravity.
  • Page 23 LOCATION OF PARTS FUEL FILTER AND AIR FILTERFUSE BOX A. AIR FILTER: -The fuse box is mounted on the electrical unit plate below The air filter is used to provide clean air to the engine. It is the instrument panel on the left side. located near the engine.
  • Page 24 LOCATION OF PARTS OIL FILTER The oil filter is a device used to provide clean oil to the engine for lubrication of engine parts. It is located between the oil lines.

  • Page 25: Before Driving

    BEFORE DRIVING DAILY SAFETY CHECKS Driving on slopes: When descending a slope, the engine Before starting the vehicle, the following checks are should be used for braking by shifting to the next lower recommended: speed. Ensure that mirrors, lights and reflectors are clean •...

  • Page 26: Driving The Vehicle

    DRIVING THE VEHICLE FUEL SAVING TIPS • Do not move or accelerate the engine immediately after Smooth and steady driving at an optimum speed of 30 - starting. 40 km/h (18 - 25 mph) • Run the engine for one minute at idle speed to circulate the Shifting with caution according to the required speed.
  • Page 27 DRIVING THE VEHICLE STARTUPSHIFT GEARS: - W h e n the engine has started to charge the battery, theA . Clutch lever B . Clutch lever The low oil level indicator should go out. change of speeds - R e l e a s e the parking brake. Press the clutch lever. -Shift to first gear -Release the throttle while pressing the clutch - O p e n the throttle a little and start to release the...

  • Page 28: Handling / Maintenance

    - S e t the shift lever to neutral. the latest updates informed by BAJAJ and using genuine - T u r n the power switch to the "OFF" position.

  • Page 29: Periodic Maintenance Table

    PREVENTIVE MAINTENANCE PERIODIC MAINTENANCE TABLE Vehicle mileage N° Service 500 2,500 5,000 8,000 11,000 Mandatory maintenance services Indicates Brake fluid check at TMC, top up if necessary. service to be performed Front/rear shock absorber overhaul Overhaul / adjustment of telescopic rod Checking and adjustment of control cables Revision and adjustment of nuts, bolts, screws, etc.
  • Page 30 PREVENTIVE MAINTENANCE PERIODIC MAINTENANCE TABLE (GAS SYSTEM) N° Service Period Replace NGV filters of the high pressure regulator and 15000 Kms of the solenoid Replace all rubber components of the gas kit: 3 Years O-rings, seals, diaphragms, hoses, etc. 5 Years NGV cylinder (retest) NOTE: When handling in excessively dusty conditions it should be cleaned more frequently.
  • Page 31 PREVENTIVE MAINTENANCE PERIODIC LUBRICATION CHART Vehicle mileage N° Operation Lubricants to use 500 2,500 5,000 8,000 11,000 Engine oil change SAE-20 W 50 of API "SJ" + JASO grade MA Differential oil change Clutch lever Front suspension Steering balls Propeller shaft flange Every 5,000 Km Lithium grade grease Rear axle bearings...

  • Page 32: Engine Oil

    PREVENTIVE MAINTENANCE ENGINE OIL Oil change: Procedure to measure the engine oil level: A. Oil filler hole B. Oil drain bolt A. Oil filler hole/rod B. Oil level dipstick Replace the oil according to the periodic lubrication chart. C. Higher level To change the engine oil: D.
  • Page 33 PREVENTIVE MAINTENANCE Cleaning the oil filter: DIFFERENTIAL OIL Procedure for measuring the differential oil level: A. Oil fill hole/dipstick B. Oil level dipstick Oil strainer location C. Higher level Oil filter location D. Lower level A. Oil strainer - Park the vehicle on a level surface to check the oil level. - The oil strainer is located inside the plug as shown in the - Remove the measuring rod and clean it.

  • Page 34: Cleaning The Air Filter

    PREVENTIVE MAINTENANCE Oil change: Oil grade and recommended amount of oil. Recommended oil grade Quantity 1600 ml Oil of SAE 20W50 of API "SJ" + JASO motor Grade "MA" Differentia SAE 20W50 of API "SJ" + JASO 250 ml l oil Grade "MA"...
  • Page 35 PREVENTIVE MAINTENANCE BATTERYWINDSHIELD WIPER MOTOR A. Battery (12V 32AH) A. Windshield wipers - The battery is located on the right side of the driver's Self-parking features are provided on the wiper motor. seat. The wiper blades rest in the extreme left position (when - Check and make sure that the electrolyte level is viewed from inside the cab).
  • Page 36 PREVENTIVE MAINTENANCE LUBRICATION OF THE DRIVE SHAFTBRAKE FLUID Brake fluid container: the brake fluid container is located on the master cylinder near the brake pedal. Lubrication points Check the brake fluid level by looking in the container. Check that the brake fluid level is between the "Max" and Grease the drive shaft every 5000 km.

  • Page 37: Tire Pressure

    PREVENTIVE MAINTENANCE TIRE PRESSURE: Brake fluid It is recommended that the brake fluid be replaced at least To increase tire life and achieve better fuel economy, once a year. maintain proper tire pressure, which is listed below: We recommend the following brake fluids: NOTE: Front Rear 2.1 kg/cm...
  • Page 38 PREVENTIVE MAINTENANCE CHANGE OF WHEELS AND TIRES Pull the parking brake and remove the wheel retaining nuts. Position the jack as shown in picture "A" (To remove the front wheels) and picture "B" (To remove the rear wheels), then raise the vehicle until the wheels are no longer touching the ground.

  • Page 39: Indications For Gas Vehicles

    INDICATIONS FOR G A S VEHICLES LOCATION OF INSTRUMENTS AND CONTROLS NGV Cylinder: It is under the passenger seat. Manometer: Installed on the cylinder, it indicates the pressure inside the cylinder. Dispenser Cap: Placed on the regulator, it is used to fill gas.
  • Page 40 INDICATIONS FOR G A S VEHICLES FLEETING NGV FUEL SELECTOR A dispenser cap is installed on the unit. When the cylinder pressure reaches 50 bar (indicated on the pressure gauge) it is necessary to fill NGV. To do this open the hatch located under the passenger seat as s h o w n in the figure.
  • Page 41 INDICATIONS FOR G A S VEHICLES STARTING PROCEDURE - GAS MODE: TIPS FOR THE FIRST START-UP -Put the contact plate in the ON position. To start the engine for the first time during the day or when -Set the fuel selector to Gas 'G' mode. the vehicle has been parked for more than 45 minutes and -Press the power button.

  • Page 42: Warranty

    WARRANTY The warranty of your BAJAJ vehicle is 6 months or 5500 kilometers. Whichever comes first, counted from the d a t e of delivery of the vehicle to the customer. During this period, any part that presents faults or manufacturing defects will be replaced at no cost to the user.

  • Page 43: Warranty Disclaimers

    WARRANTY DISCLAIMERS The vehicle warranty does not cover: Subjecting your vehicle to stresses beyond its capacity and bad driving habits. Modification of the original condition of the vehicle (welding, electrical system loads, etc.). Used vehicle for competition. Damages caused by accidents, injuries or mistreatment. Parts subject to wear and tear due to normal use, such as: spark plugs, bulbs, batteries, ignition components, brake linings, clutch discs, cables, tires, etc.
  • Page 44 Use Only Genuine Spare Parts For Optimal Vehicle Performance To Extend Component and GENUINE Vehicle Life Always To Save on insist on Spare Parts Maintenance For Driver Safety Originality Test...
  • Page 45 COUPONS AND SERVICE REGISTRATION Go to the nearest CROSLAND Authorized Service Center for warranty services of 500, 2500, 5000 kms. With the enclosed coupons. Record the maintenance services, so you will know when your vehicle is due for service next.
  • Page 46 REGISTRATION OF SERVICES...
  • Page 47 8,000 11,000 DATE DATE KMS. KMS. NO. OF O/T NO. OF O/T SEAL AND SIGNATURE SEAL AND SIGNATURE 14,000 17,000 DATE DATE KMS. KMS. NO. OF O/T NO. OF O/T SEAL AND SIGNATURE SEAL AND SIGNATURE...
  • Page 48 20,000 23,000 DATE DATE KMS. KMS. NO. OF O/T NO. OF O/T SEAL AND SIGNATURE SEAL AND SIGNATURE 26,000 29,000 DATE DATE KMS. KMS. NO. OF O/T NO. OF O/T SEAL AND SIGNATURE SEAL AND SIGNATURE...
  • Page 49 32,000 35,000 DATE DATE KMS. KMS. NO. OF O/T NO. OF O/T SEAL AND SIGNATURE SEAL AND SIGNATURE 38,000 41,000 DATE DATE KMS. KMS. NO. OF O/T NO. OF O/T SEAL AND SIGNATURE SEAL AND SIGNATURE...
  • Page 50 44,000 47,000 DATE DATE KMS. KMS. NO. OF O/T NO. OF O/T SEAL AND SIGNATURE SEAL AND SIGNATURE 50,000 53,000 DATE DATE KMS. KMS. NO. OF O/T NO. OF O/T SEAL AND SIGNATURE SEAL AND SIGNATURE...

  • Page 51: First Service

    ANNOTATIONS FIRST SERVICE SECOND SERVICE...
  • Page 52 ANNOTATIONS THIRD SERVICE...
  • Page 53 ANNOTATIONS...
  • Page 54 ANNOTATIONS...
  • Page 55 ANNOTATIONS...
  • Page 56 ANNOTATIONS...
  • Page 59 Welcome to a world of innovation...

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