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Table of Contents
Summary of Contents for SISTO SISTO-SK-i.310
- Page 1 SISTO-SK-i.310 Intelligent Actual-position Feedback Unit Operating Manual...
- Page 2 Legal information/Copyright Operating Manual Original operating manual All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice.
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Page 3: Table Of Contents
Mechanical data.................................. 20 Assembly / Installation .............................. 21 General information/Safety regulations ............................ 21 Installation instructions .................................. 22 6.2.1 Mounting the actual-position feedback unit onto the process valve .............. 23 6.2.1.1 Mounting the actual-position feedback unit onto the SISTO-C LAP.520 valve actuator .... 23 3 of 36... - Page 4 Contents 6.2.1.2 Mounting the actual-position feedback unit onto the SISTO industrial valve (SISTO-16/-20/-KB) ...................................... 23 6.2.1.3 Mounting the actual-position feedback unit onto linear valves from other manufacturers .. 23 6.2.2 Electrical installation ................................ 24 6.2.3 Pneumatic installation (for actual-position feedback unit with solenoid valve only)........ 24 Exchanging the adapter kit................................ 25...
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Page 5: Glossary
Glossary Glossary 24 V Communications system with discrete digital inputs and digital outputs AS-i AS interface (abbreviation for Actuator Sensor interface) – standard interface for field bus communication for connecting actuators and sensors in accordance with IEC 62026-2. AZ actuator OPEN/CLOSE = double-acting piston actuator (air-to- open / air-to-close) Digital input, binary input Digital output, binary output... -
Page 6: General
This operating manual is valid for the type series and variant indicated on the front cover. The operating manual describes the proper and safe use of this equipment in all phases of operation. In the event of damage, immediately contact SISTO Armaturen to maintain the right to claim under warranty. 1.2 Contact data SISTO Armaturen S.A. -
Page 7: Key To Safety Symbols/Markings
1 General 1.6 Key to safety symbols/markings Table 3: Definition of safety symbols/markings Symbol Description DANGER DANGER This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury. WARNING WARNING This signal word indicates a medium-risk hazard which, if not avoided, could result in death or serious injury. -
Page 8: Safety
▪ The operator is responsible for ensuring compliance with all local regulations not taken into account. 2.2 Intended use ▪ The SISTO-SK-i.310 actual-position feedback unit signals and controls (optional) the position of pneumatic valve actuators. ▪ Only operate actual-position feedback units which are in perfect technical condition. -
Page 9: Personnel Qualification And Training
2 Safety ▪ Protect the actual-position feedback unit from sources of radiation (e.g. sun). ▪ Protect the actual-position feedback unit against vibrations. ▪ Regularly check that the electrical and pneumatic connections and the connection to the pneumatic valve actuator are properly fitted. 2.3 Personnel qualification and training ▪... -
Page 10: Safety Information For Maintenance, Inspection And Installation
2 Safety 2.7 Safety information for maintenance, inspection and installation ▪ Modifications or alterations of the actual-position feedback unit and the valve require the manufacturer’s prior consent. ▪ Use only original spare parts or parts/components authorised by the manufacturer. The use of other parts/components can invalidate any liability of the manufacturer for resulting damage. -
Page 11: Transport/Storage/Disposal
3 Transport/Storage/Disposal 3 Transport/Storage/Disposal 3.1 Checking the condition upon delivery 1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify the supplying dealer and the insurer about the damage in writing immediately. If the actual-position feedback unit has been ordered as a unit together with a pneumatic valve actuator, the actual-position feedback unit will be supplied mounted to the pneumatic valve actuator. -
Page 12: Description
4 Description 4 Description 4.1 SISTO-SK-i.310 4.2 Design details ▪ Compact actual-position feedback unit for mounting on linear valves ▪ Electrical connection via M12 plug ▪ Continuous valve travel recording via non-contact, wear-free measurement system ▪ Open/closed position feedback and fault status via digital output ▪... -
Page 13: Function
Initialising Blue Not initialised The SISTO-SK-i.310 actual-position feedback unit signals and controls the position of pneumatically actuated linear valves (optional). The actual-position feedback unit signals the valve position (open or closed) visually by means of coloured high-visibility LEDs and electrically via digital outputs. -
Page 14: Design
4 Description 4.7 Design Fig. 3: SISTO-SK-i.310 design Number Description Material Housing cover Electronic unit Lower housing section PA66GF30 Electrical connection M3 grub screw “Target” magnet NdFeB Adapter M12/M18 “Driver” magnet NdFeB Rod M6 Adapter kit Not listed: NBR sealing elements... -
Page 15: Ordering Key
2 MV (AZ) Size Standard (stroke: 30 mm) High (stroke: 60 mm) Approval Design SISTO-C LAP.520 MD 30 - MD 65 SISTO-C LAP.520 MD 92- MD 115 K100 SISTO-C LAP.520 MD 115 K160 SISTO-C LAP.520 MD 168 SISTO-C LAP.520 MD 202 4.9 Name plate Table 6: Name plate... -
Page 16: Scope Of Delivery
4 Description 4.10 Scope of delivery ▪ SK-i.310 ▪ Adapter kit ▪ Operating manual 4.11 Dimensions and weights For dimensions and weights refer to the Technical Data section. (ð Section 5.7, Page 20) 16 of 36... -
Page 17: Technical Data
Table 8: Displacement/position measurement system Characteristic Value Measurement principle Hall effect sensor Measuring range 0 - 32 mm/0 - 62 mm 5.4 Technical data of SISTO-SK-i.310 24 V Table 9: Electrical data of SISTO-SK-i.310 24 V Characteristic Value Electrical connection 8-pin M12 round plug connector Supply voltage [V] 24 +/- 10 %... -
Page 18: Additional Technical Data Of Sisto-Sk-I.310 With Solenoid Valve
Internal thread M5 Flow rate [l /min.] P max. [bar] SISTO-SK-i.310 with solenoid valve is suitable for compressed air as control fluid in accordance with ISO 8573-1. Table 13: Quality class of air as control fluid Operation above 0 °C Operation down to -20 °C Quality class 5.4.3... -
Page 19: Pneumatic Connection
5 Technical data 5.6 Pneumatic connection Fig. 4: Pneumatic connection of SK-i.310 Table 14: Terminal configuration Connection Assignment Connection Air supply Actuator Air outlet 19 of 36... -
Page 20: Dimensions And Weights
5 Technical data 5.7 Dimensions and weights Ø 48 Fig. 5: SISTO-SK-i.310 5.7.1 Mechanical data Table 15: Dimensions table of SISTO-SK-i.310 Valve actuator SISTO-C LAP.520 Order code for mounting options Diaphragm diameter 30 - 65 92 - 115 115 K160 Adapter thread G... -
Page 21: Assembly & Installation
6 Assembly / Installation 6 Assembly / Installation 6.1 General information/Safety regulations DANGER Use in potentially explosive atmospheres Explosion hazard! ▷ Never use the actual-position feedback unit in potentially explosive atmospheres. DANGER Magnetic radiation Malfunction of or interference with pacemakers or implanted defibrillators due to permanent magnets (“target”... -
Page 22: Installation Instructions
▷ Assembly / installation must only be performed by qualified personnel using suitable tools. ▷ Shut down the system before performing work on the SISTO-SK-i.310 actual- position feedback unit. ▷ Before returning the unit to service, observe all instructions on commissioning/start- up. -
Page 23: Mounting The Actual-Position Feedback Unit Onto The Process Valve
6 Assembly / Installation 6.2.1 Mounting the actual-position feedback unit onto the process valve 6.2.1.1 Mounting the actual-position feedback unit onto the SISTO-C LAP.520 valve actuator Fig. 6: Individual installation steps Remove the guide bush and the position indicator from the pneumatic valve actuator. -
Page 24: Electrical Installation
Fit the M12 socket to the M12 plug on the actual-position feedback unit by exerting slight pressure and screw it in place. Watch the correct position of the misplug protection feature. Table 16: Pin assignment of SISTO-SK-i.310 24 V Plug Assignment + 24 V DO Open 0 V... -
Page 25: Exchanging The Adapter Kit
6 Assembly / Installation 6.3 Exchanging the adapter kit The SISTO SK-i.310 actual-position feedback unit is supplied (as per ordering key) with an adapter kit that matches the specified valve size. If the actual-position feedback unit is to be used for another actuator size, the adapter kit can be exchanged. -
Page 26: Commissioning/Start-Up
▷ Prior to commissioning/start-up, check whether the electrical and pneumatic connections have been properly connected. NOTE ▷ If the actual-position feedback unit is supplied mounted onto a SISTO valve, the complete assembly is ready for operation at a control pressure of 5.5 to 6 bar (without operating pressure). -
Page 27: Performing Initialisation
7 Commissioning/Start-up 7.2 Performing initialisation Switch on the power supply. – After the supply voltage has been switched on, the device boots up for approx. 5 seconds. The LED flashes in the warning colour yellow. The valve actuator must be in the fail-safe position. Start initialisation: –... -
Page 28: Maintenance And Cleaning
8 Maintenance and Cleaning 8 Maintenance and Cleaning 8.1 Maintenance The SISTO-SK-i.310 actual-position feedback unit is maintenance-free. Regularly check that all electrical and pneumatic connections are properly connected. 8.2 Cleaning CAUTION Aggressive flushing liquids Cleaning using a high-pressure cleaner Damage to the actual-position feedback unit! ▷... -
Page 29: Shutdown / Removal
9 Shutdown / Removal 9 Shutdown / Removal 9.1 Resetting the actual-position feedback unit to factory settings ▪ Hold programming magnet against the magnetic sensor for 60 seconds. ▪ When the LEDs flash red, remove the programming magnet. 9.2 Shutdown WARNING Improper shutdown/removal Risk of injury! ▷... -
Page 30: Trouble-Shooting
Green the closed position) ● ○ ● ○ Operation (closed position Green reached) The specified LED colour is the standard configuration. (ð Section 4.5, Page 13) Error messages of SISTO-SK-i.310 Code Status LED DO Operating status description Remedy (IO-Link Open Closed Fault only) E000 ●... - Page 31 10 Trouble-shooting Code Status LED DO Operating status description Remedy (IO-Link Open Closed Fault only) E010 Valve travel sensor module error ▪ Check whether the ✵ ○ ○ ● “target” magnet is available. ▪ Re-start the device. ▪ If the error persists, send the device to the manufacturer.
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Page 32: Accessories
11 Accessories 11 Accessories 11.1 Set comprising programming magnet, Allen key and lanyard Order number: 42504056 Fig. 8: Accessories of SISTO-SK-i.310 32 of 36... -
Page 33: Declaration Of Incorporation
12.1 Declaration of Incorporation of Partly Completed Machinery Declaration of Incorporation within the meaning of EC Machinery Directive 2006/42/EC, Annex IIB Manufacturer: SISTO Armaturen S.A. 18, rue Martin Maas 6468 Echternach (Luxembourg) The manufacturer herewith declares for the partly completed machinery: Actual-position feedback unit, type SK-i.310, for mounting onto lin-... -
Page 34: Eu Declaration Of Conformity
13 EU Declaration of Conformity 13 EU Declaration of Conformity 13.1 EU Declaration of Conformity Manufacturer: SISTO Armaturen S.A. 18, rue Martin Maas 6468 Echternach (Luxembourg) The manufacturer herewith declares that the product: Actual-position feedback unit, type SK-i.310, for mounting onto lin- ear pneumatic valve actuators ▪... -
Page 35: Index
Index Index Cleaning 28 Control air supply failure 13 Disposal 11 Event of damage 6 Exchanging the adapter kit 25 Key to safety symbols/markings 7 Maintenance 28 Measures to be taken for shutdown 29 Name plate 15 Ordering key 15 Other applicable documents 6 Performing initialisation 27 Personnel 9 Power supply failure 13 Qualification 9 Removal 29 Safety 8 Safety awareness 9... - Page 36 SISTO Armaturen S.A. 18, rue Martin Maas • L-6468 Echternach Tel.: +352 325085-1 • Fax: +352 328956 E-Mail: info@sisto-aseptic.com www.sisto-aseptic.com...
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