Galaxy Prestige XL2 User Manual

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Page 1 P restige XL2 User Manual For Maintenance & Looking for Troubleshooting Videos Tech Support? Join Slack!
Page 3 INITIAL SETUP VIDEO Scan this QR Code for a video walkthrough of the XL2 Printer Initial Setup Video! Or go directly to this link: https://youtu.be/4gJVD3qn7js Not following the directions in this video can result in improper equipment usage and setup, and may void your warranty.
Page 4: Chapter 1 Printer Safety Guide
Chapter 1 Printer Safety Guide Please read the following instructions before using your DTF printer series products, and please follow the warnings and instructions marked on the printer. 1.1 Important Safety Instructions  Do not block the openings in the printer case. Do not insert objects of any kind into the slots in the printer, and be careful not to spill liquids into ...
Page 5 Do not shake the ink bottle, this can cause the ink to leak. After the ink bottle has been used for a  period of time (usually three months), it should be removed immediately for thorough cleaning and dried. When replacing a new ink bottle, pay attention to cleanliness to ensure the printing quality. 1.4 Printer Installation Requirements Site preparation ...
Page 6: Fire Protection
should be room at the front and rear of the machine for loading and unloading screens and consumables. Safety requirements   Fire protection...
Page 7 Inks and solvents must be stored in non-flammable liquid storage cabinets or separate storage rooms and must be clearly marked to comply with professional safety regulations. Ink storage must strictly comply with local fire regulations on the use and storage of combustibles.
Page 8 1.5 Warnings, Cautions and Notes Warning  Must be done so as not to injure the human body Warning  must be followed to avoid damage to the equipment Attention  Contains important information and helpful hints about the operation of a printer. 1.6 PC computer suggestion: CPU : 11th generation inter i5 or i7 processor Motherboard: high-quality motherboard with gigabit network interface...
Page 9: Chapter 2 Structural Diagram
Chapter 2 Structural Diagram 2.0 Function Introduction  Automatic lifting rod Note: If there is an automatic lifting rod, the automatic lifting rod must be used, and the manual pulling will cause the function to be damaged  Automatic paper feeder When installing the paper feeder, you need to plug in the power and turn on the switch.
Page 10 Auto lifting button touch screen Paper feeder sensor bottle alarm Paper feeder Auto lifting rod button switch...
Page 11  View of tripod installation Pic one Pic two Pic three Pic four Pic five Pic six...
Page 12 第二章结构图解 2.1 Structural diagram of the whole machine 2.2 Carriage Structure Diagram Color head position right collision avoidance left collision avoidance White head position...
Page 13 2.3 The left side view of the printing box X axis Y axis Y motor Encoder 2.4 The right side view of the printing box thermost white ink pump X motor color ink pump suction knob Emergency stop switch...
Page 14: Chapter 3 Printer Basic Parameters
Chapter 3 Printer Basic Parameters 3.1 Basic parameters Model A630/A620 series DTF photo printer Printhead type I3200 Printhead quantity Printing width ≤600mm Color+White（KYCM+WWWW） Print color Applicable media PET film Printing accuracy 1400/1800/2400dpi 6Pass 9.5 ㎡/H Printing speed 8Pass 7.5 ㎡/H Ink type Pigment ink RIP software...
Page 15: Chapter 4 Hardware Installation
Machine size L1336mm*W658mm*H1400mm Package Size L1464mm*W1000mm*H711mm Chapter 4 Hardware Installation Printing System Introduction The DTF printing control system consists of three parts, which are the main board, the nozzle control board and the control software, which are connected to the PC through the Gigabit Ethernet port. 4.2 The head control board and head arrangement, as shown below: raster anti-collis...
Page 16 4.4 Main board wiring and definition: Board interface description: first power supply, high-speed communication interface, low-speed communication interface, control interface Number Interface definition description Number Interface definition description Power (24V/42V) input interface Paper shortage signal detection interface Gigabit Ethernet interface fiber optic interface Ink stack lifting motor interface 24V control signal output interface...
Page 17: Chapter 5 Software Section
Chapter 5 Software section Print Exp_X64 software is a printer management software, mainly used to set various parameters of the printer, calibrate and adjust the printer nozzle, maintain, clean the nozzle and print jobs, etc.; all operations are realized through Print Exp_X64. 5.1 Installation of the software Install the print management software according to the following steps: Now the computer system has Win7/Win10 and so on, the installation steps are as follows: first extract...
Page 18: Chapter 6 Print Head Installation
Open the unpressed folder, Print Exp_X64.e x e Double-click to enter the software main interface, Chapter 6 Print head installation 6.1 The arrangement of the trolley plate nozzles, as shown in the following figure: Color print-head bottom White print head lower Color print-head top left White print head lower 6.2 Nozzle data line connection as shown in the following figure:...
Page 19 Note that no matter how the nozzle plate is installed, the connection is the only, reverse the connection, it is likely to burn the nozzle or head plate 6.3 Appearance of the EPSON i3200 nozzl 6.4 Arrangement of the nozzle inlet ink pipe K W W W W 6.5 Head and data cable interface...
Page 20: Chapter 7 Print Software Computer Connection Settings
6.7 Gigabit network cable 6.8 Cartridge arrangement 6.9 Ink sac (4 per nozzle required) 6.10 Data line: 14 core flat line of the nozzle and head plate, one nozzle needs 4 Chapter 7 print software computer connection settings 7.1 Setting the computer network IP Right-click on the Network Neighborhood icon and select Properties ->...
Page 21 The computer is set to connect to the network, using a custom IP address: 192.168.127.58, subnet mask (default): 255.255.255.0 7.2 Click on Settings and you will see the general print usage settings. Name Function Description Nozzle Nozzle selection setting is available only in the case of selection specific models X White...
Page 22 edge Y White Set the start position of printing setting Edge Print speed Set print speed to low, medium, high Print Set the print direction to print to the left, print to the right, Direction and print in both directions Prepress Set whether to flash print before printing General...
Page 23 Click on the ink stack, the main ink station position, you can set the head height, cleaning height, scraper height, etc.
Page 24 Manual cleaning Here you can set to adjust the cleaning parameters. Other function settings can be set by default. 7.4 Introduction to the keypad quality Cancel Time out cleanin In-situ positioning Test Are you sure menu 1、Move left and right arrow keys: move the cart left and right in the standby state, and flip through the items in the menu state 2, exit paper feed direction keys: in the standby state into and out of the print carrier, under the menu to reduce or increase the number of items...
Page 25: Chapter 8 Print Calibration Procedure
Chapter 8 Print Calibration Procedure 8.1 Introduction of nozzle detection function Click 'Nozzle Detect' to print the nozzle pattern. The pattern sample picture is as follows: nozzle Calibration Chart Partially zoom in on the normal and abnormal conditions of the black state diagram, as shown in the figure below: nozzle Normal...
Page 26 8.2 Step calibration function Click "Step Calibration" to print. Pic 10 If the stepping adjustment is normal, the baseline and tick marks overlap exactly at zero. This is shown in Figure 1 of the Step Adjustment Status Baselin Tick zero Step state calibration Step adjustment status figure 1 If the stepping adjustment is abnormal, the baseline and tick marks do not overlap.
Page 27 8.3 print-head horizontal spacing calibration Click print-head Spacing to print. Pic11 If the print-head spacing is aligned correctly, the print pattern will look like this. Black triangle at zero position At zero point, the lines are Diagram after correct coincident print-head horizontal spacing alignment status figure 1 If the print-head spacing is abnormally aligned, the print pattern is as follows.
Page 28 8.4 print-head longitudinal spacing calibration Click "print-head Calibration" to print. If the print-head vertical spacing alignment is normal, all lines in the zero scale frame are parallel, and the left arrow points to the zero position. Shown as print-head portrait spacing alignment status Figure 1. print-head portrait spacing alignment status Figure 1 If the print-head's vertical spacing is adjusted abnormally, all lines in the zero-point scale frame are parallel to the -4 position.
Page 29 Pic 13 If bidirectional calibration is normal, the lines will overlap at the zero position as shown below Bidirectional calibration status figure 1 If the bidirectional calibration is abnormal, the lines will not overlap at the zero position, as shown below： Bidirectional calibration status figure 2 In this case, you need to enter an adjustment value to readjust.
Page 30 8.6 Chromatic calibration Click "Print Left/Right Calibration Diagram" under the chromatic calibration interface to print the calibration diagram. Pic15 If the color adjustment is normal, the lines will overlap at that zero position, as shown below Chromatic calibration figure 1 If the color adjustment is abnormal, the lines will not overlap at the zero position, as shown below.
Page 31: Chapter 9 Flexiprint Installation, Import Curve And Use
Chromatic calibration Figure 2 In this case, you need to enter an adjustment value to readjust, as shown in the following figure： Chapter 9 Flexiprint Installation, Import Curve and Use Please refer to the individual Flexiprint software manual Chapter 10: Maintenance Note 10.1 Daily attention 1.
Page 32 for a long time in the printing process, resulting in nozzle blockage. 6. During the printing process, be careful not to let the printing film scratch the print head. 7. There should be no dust on the grating strip. Wipe it clean with a dust-free cloth after one or two weeks.
Page 33 PRESTIGE XL2 Maintenance DAILY (AM - Mornings): Shake the leftover White Ink for 30 seconds - 1 minute ▪ Turn the printer on and turn the Hosonsoft on ▪ Execute a “Cleaning” (Button is located on the main control panel) ▪...
Page 34 PRESTIGE XL2 Maintenance WEEKLY: Check Waste Bottle/Tank ▪ Empty the tank ◦ Check Ink Bottle ▪ Check to see if there is any ink that needs refillling ◦ Check to see if stirring device on the white ink bottle is functioning ◦...
Page 37: Warranty
• *The use of non-DTF Station ink and film will void any warranties offered for the Prestige XL2 DTF Printer If a customer does not follow initial setup video(s) and damages the printer in any way outside of basic printer needs/ maintenance, warranty will be void.