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ChargeSecure
INSTALLATION, STARTUP, AND OPERATING MANUAL
ChargeSecure Mounting Details .......................... 2
of the ChargeSecure ............................................... 2
Installation Details ................................................ 2
Installation Details ................................................. 2
Oil Supply Line Installation Details ...................... 2
Vent Line Nozzle Installation Details .................... 2
To ensure proper functionality and optimum performance, it is strongly recommended that Hillphoenix refrigeration systems be installed/serviced by qualifi ed
and certifi ed technicians who have experience working with commercial refrigeration systems. For a list of Hillphoenix authorized installation/service contractors,
please visit our website: www.hillphoenix.com
™
Table of Contents
Installation Details ................................................. 3
ChargeSecure According to Figure K .................... 4
the CSU Are in the Open Position. ......................... 4
ChargeSecure Unit Operational Test ..................... 4
ChargeSecure Fault Tree ........................................ 5
Retrofi t Kit Components & Spare Parts List ......... 6
Appendices ............................................................. 7
P075931H
Rev. 2
02/25
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Related Manuals for Dover Hillphoenix ChargeSecure
Summary of Contents for Dover Hillphoenix ChargeSecure
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Page 1: Table Of Contents
™ ChargeSecure INSTALLATION, STARTUP, AND OPERATING MANUAL Table of Contents ChargeSecure Mounting Details ......2 ChargeSecure Discharge Line Installation Details ..........3 Prepare the Rack for Installation of the ChargeSecure ..........2 Connect the Electrical Supply to the ChargeSecure According to Figure K ....4 ChargeSecure Suction Line Installation Details .......... - Page 2 ® Copyright © 2025 by Hillphoenix All rights reserved. No part of this document may reproduced or transmitted in any form or by any means - i.e., electronic or mechanical, including photocopying, recording or any other information storage and retrieval system - without express ®...
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Page 3: Important Notices
IMPORTANT NOTICES DISCLAIMER This manual is designed to provide only general information. If you need advice about a particular product application or installation, you should consult your Hillphoenix Representative. The applicable specifi cation sheets, data sheets, handbooks, and instructions for Hillphoenix products should be consulted for information about that product, including, without limitation, information regarding the design, installation, maintenance, care, warnings relating to, and proper uses of each Hillphoenix product. - Page 4 IMPORTANT At Hillphoenix®, the safety of our customers and employees, as well as the ongoing performance of our products, are top priorities. To that end, we include important warning messages in all Hillphoenix installation and operations handbooks, accompanied by an alert symbol paired with the word "DANGER", "WARNING", or "CAUTION".
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Page 5: Revision History
Revision History Rev. Date Change Description Author Rev 1.0 7/24 New Manual Creation - Updating to New Format T.A.G. Rev 2.0 2/25 Parts Update T.A.G. -
Page 6: General Information
GENERAL INFORMATION The ChargeSecure is an integrated charge-preservation system For Sections 5 through 7, prepare the piping from designed for Hillphoenix engineered and manufactured CO ChargeSecure up to the rack and then shutdown the system booster racks. The ChargeSecure requires no additional or to minimize the downtime. -
Page 7: Chargesecure Discharge Line Installation Details
GENERAL INFORMATION Step 3: Connect the field installed DOS bypass line to main oil Step 4: Once all piping is complete, follow the Hillphoenix/ feed line on Rack using supplied fittings as indicated in Figure F. Advansor startup guide to properly vacuum the system. This guide can be reached by scanning the QR code on the side of the ChargeSecure Unit. -
Page 8: Connect The Electrical Supply To The Chargesecure According To Figure K
GENERAL INFORMATION 8. Connect the electrical supply to the ChargeSecure ChargeSecure Unit Operational Test according to Figure K. • Verify power comes from generator or backup UPS 1. Note: ChargeSecure operates at 208VAC single-phase • Turn “Run Enable Override” Switch to “Manual” power. -
Page 9: Chargesecure Fault Tree
GENERAL INFORMATION ChargeSecure Fault Tree Function Failure Causes of Failure Effects Recommended Action Ensure that the ChargeSecure VFD is receiving the No input signal from rack phase loss AFEA/AFEB - Run enable missing run-enable signal from rack phase loss (refer to ChargeSecure wiring diagram provided with unit) VFD will not recieve high-pressure Test transducer for proper operation and replace if... -
Page 10: Retrofi T Kit Components & Spare Parts List
GENERAL INFORMATION Retrofit Kit Components HPX Part Component ID number Description Unit Used On V-66 V-663a / V-664 / V-669 / V-639a,b… /V-624a,b… / V-611e 1c 107526 VLV,BALL,CO2,1/4IN FPT X MPT, 3000psig CSU.Access valve 109361 FITTING,MALE,TU.LK,STEL,3/8IN-1/4IN MNPT CSU.Access valve adapter 100532 FITTING,FLARE,7/16-20UNFX1/4NPT CSU.Access valve adapter... -
Page 11: Appendices
APPENDIX A ........................RETROFIT PIPING SCHEMATIC B ........................FREQUENTLY ASKED QUESTIONS C ......................WARRANTY VALIDATION CHECKLIST... - Page 12 A1 RETROFIT PIPING SCHEMATIC Figure B: ChargeSecure and Rack Piping details...
- Page 13 A2 RETROFIT PIPING SCHEMATIC Figure C: ChargeSecure Suction line installation details...
- Page 14 A3 RETROFIT PIPING SCHEMATIC Figure D: High-pressure valve bypass installation details...
- Page 15 A4 RETROFIT PIPING SCHEMATIC Figure D2 – ChargeSecure wiring diagram excerpt...
- Page 16 A5 RETROFIT PIPING SCHEMATIC Figure E: ChargeSecure Oil Supply line installation details...
- Page 17 A6 RETROFIT PIPING SCHEMATIC Figure F2 – ChargeSecure wiring diagram excerpt...
- Page 18 A7 RETROFIT PIPING SCHEMATIC Figure G: ChargeSecure Discharge line installation detail...
- Page 19 B1 FREQUENTLY ASKED QUESTIONS ChargeSecure Frequently Asked Q: What will ChargeSecure’s power source be? ChargeSecure can run on either a backup battery or can be Questions connected to a backup generator (208V or 240V / 1ph / 60Hz). For additional information please contact: Q: Where can the backup battery / UPS be installed? Ousama Sabra The backup battery / generator can be installed anywhere...
- Page 20 B2 FREQUENTLY ASKED QUESTIONS Q: What do I need to install a ChargeSecure on an existing rack? A retrofi t kit will be provided by Hillphoenix for installation on existing racks. Q: Can ChargeSecure be installed outdoors? Yes; ChargeSecure’s enclosure is NEMA 3R rated for outdoor installation.
- Page 21 C1 HILLPHOENIX WARRANTY VALIDATION CHECKLIST This checklist provides the means for confi rming that the steps and procedures required to start up the ChargeSecure system, as laid out in the guide, have been properly performed. Sign (on the following page) and submit the completed checklist to Hillphoe- nix for validation of warranty coverage.
- Page 22 LIMITED & GENERAL WARRANTY TERMS Hill Phoenix, Inc’s. (hereinafter “Hillphoenix”) products are warranted to be free from defects in materials and workmanship under normal use and maintenance for a period of 14 months from date and place of shipment from Hillphoenix (the “Base Warranty Period”) provided that the installation and maintenance of such products have been performed strictly in accordance with Hillphoenix’s designated specifications.
- Page 23 Lack of basic preventative maintenance as outlined by product manuals Installation into a mobile application Failures or symptoms that result from site mechanical or electrical failures Loading of food or other content that prevents the product from operating properly ‘Yellowing’ of lighting products Any physical modifications or changes to product(s) will invalidate the warranty MODIFICATIONS TO GENERAL WARRANTY The following sets forth certain modifications to the General Warranty for specific products of Manufacturer:...
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