Summary of Contents for Green Cell HabuDen EVGC021A2250
- Page 1 HabuDen Charging Point for Electric Vehicles Installation Guide Service Guide For: EVGC021A2250, EVGC021A2275, EVGC021B2250, EVGC021B2275 CSG S.A. ul. Rtm. Witolda Pileckiego 8 32-050 Skawina. Version 2, 25.06.2024 r.
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Page 2: Table Of Contents
2. Table of contents 3. Introduction............................3 4. Certification of proper installation.......................3 5. Safety Principles............................4 6. Technical specification.........................6 7. Installation instructions........................8 8. Device configuration..........................23 9. Service guidelines for repairs/replacement of station component..........28 10.1 Periodic technical inspection of the station...................28 10.2. Repair guidelines..........................30 ........................30 10.2.1 Replacement of type 2 cable ......................30... -
Page 3: Introduction
3. Introduction HabuDen is a high-tech smart charging point with a maximum power of 22 kW to fit all EVs with a Type 2 connector. WiFi and Bluetooth communication guarantees charging control via the intuitive GC App. In addition, the charging point’s slim design makes it occupy a minimum of space at the installation site. -
Page 4: Safety Principles
5. Safety Principles SAFETY RULES Caution is required while using and disposing of the device. incorrect usage and not following the guidelines below may pose a threat to life or health and property. Note: The charging point is not equipped with an emergency circuit breaker. It is required to install a residual current circuit breaker Type A 30mA (RCD A) and a MCB Curve C, limitation class 3, short-circuit capacity 6kA 40A overcurrent circuit breaker in the power network before installing HabuDen.* * HabuDen is already equipped with RDC-DD (Residual Direct Current Detecting Device) conforming to IEC62955. - Page 5 / Mounting precautions • It is recommended that the device be installed by an electrician with the appropriate qualifications and certificates. • Use insulated tools when mounting the device and proper safety precautions • Strictly follow the device instructions and applicable norms and standards. •...
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Page 6: Technical Specification
lead to loss of health or life as a result of electric shock. • The manufacturer is not responsible for property damage, loss of health or life in case of failure to comply with any of the above precautions. At the end of its useful life, do not dispose of this product with your normal household waste. For proper treatment, recovery and recycling, take it to a designated collection point. - Page 7 Weight 5.51 kg (with 5 m cable) 6.72 kg (with 7.5 m cable) Environmental conditions Operating temperature -25–40 °C (-13–104 °F) Protection Grade High mechanical resistance Protection against water and dust IP54 Impact resistance IK10 Storage and transportation temperature -25–40 °C (-13–104 °F) Altitude <...
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Page 8: Installation Instructions
7. Installation instructions Presentation of the contents of the box Holder body parts Wallbox with type 2 plug screw 5×80, PZ2 head with foam washer installed 4 × dowel 8×65 4 × 3 × screw 4.5×40, PZ2 head dowel 6×30 3 ×... - Page 9 List of required tools Tools with 1000V rating 2,5 mm flat head screwdriver PZ2 screwdriver PH1 screwdriver Wire crimper Wire stripper Pliers Tools without 1000V rating Concrete drill 8 mm Concrete drill 6 mm Hammer Knife Cardboard template Power drill Spirit level Measuring tape from the box...
- Page 10 Aluminum shell removing Unscrew two screws using PH1 screwdriver USER TIP! The screws will not fall out from their holes, to help organize your work Remove Aluminium Shell from charger main body...
- Page 11 Flap removing Unscrew using PH1 screwdriver USER TIP! The screws will not fall out from their holes, to help organize your work...
- Page 12 Wiring option POWER CABLE FROM BACK POWER CABLE FROM BOTTOM Cut the slightly smaller diameter hole than dimeter of Remove plastic ring using flat screwdriver your power cable using knife Replace rubber gasket to green one with hole, included in the box...
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Page 13: Installation Clearances
Mounting on the wall Use a cardboard template and spirit level for drilling mounting holes. Pay attention to using the correct size bit, premised on the template. Put the dowel in holes using a hammer. ATTENTION Your wall must be at least 80 mm thick INSTALLATION CLEARANCES USER TIP! This clarence require to... - Page 14 Hanging the holder main body Use screw 4.5x40 with PZ2 screwdriver...
- Page 15 Holder front body mounting Align ribs without applying any force up to 2-3 mm gap Insert the spring between parts in showing directions Press the parts together on top and bottom until Secure holder with 2 screws using PH1 screwdriver gap will be closed and until you stop hearing clicks...
- Page 16 Hang the Type 2 Plug Insert type 2 plug into holder and hang off the cable on holder to organize your work...
- Page 17 Hanging the wallbox Secure the charger to the wall using four included screws with foam washer. Use PZ2 screwdriver.
- Page 18 Wire preparing press the correct size sleeve solid wire standard wire Selecting the current value Recommended wire size Set the power range using 2.5 mm flat screwdriver...
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Page 19: Mains Power Source
Supply connection options Habuden is equipped with RCD-DD (residual direct current detecting device) conforming to IEC62955. The charger is not equipped with with an emergency breaker. It is required to install a residual current circuit breaker Type A 30mA (RCD A) and a MCB Curve C limitation class 3, short-circuit capacity 10kA 40A overcurrent circuit breaker int the power network before installing HabuDen. -
Page 20: Power Cable
Supply connection options ground 3-phase 1-phase POWER CABLE... - Page 21 Flap closing Secure the lid using screw. Tighten using PH1 screwdriver.
- Page 22 Installing the aluminum shell Unscrew using PH1 screwdriver...
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Page 23: Device Configuration
8. Device configuration First connection to the application. To fully use the HabuDen charger, you must connect to the mobile application. GC App will allow you to configure your device. Download the app from Google Play or Apple Store. Pairing with mobile app (GC App) Device can be paired via Bluetooth and QR code. - Page 24 After searching for the device via Bluetooth or scanning the QR code, the device will be visible in the list and ready to connect. Follow the instructions below: • Select your device to connect - connecting to the device may take a few minutes. Enter the six-digit access code found on page 2 of the user manual.
- Page 25 Enter the local network password and select “Connect” Follow the on-screen instructions when setting up your device. Configuring the device may take several minutes. After confirmation, configuration is complete and the charger is fully ready for use. If there are any configuration errors, follow the instructions: Complete removal of the device.
- Page 26 To add a card or NFC tag, go to the basic settings of the HabuDen device. Select Allow NFC communication. If errors occur when adding To add a card or NFC the NFC ID, refer to the tag, go to the basic instructions in the GC App.
- Page 27 Enter the name of your NFC card or tag and select Activate ID.
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Page 28: Service Guidelines For Repairs/Replacement Of Station Component
9. SERVICE GUIDELINES FOR REPAIRS/REPLACEMENT OF STATION COMPONENTS • All service operations should be performed only by qualified personnel. • Do not attempt to repair the Habuden on your own. • Removing the plastic cover of the Habuden station exposes you to the risk of electric shock! •... - Page 29 The method for performing continuity measurements of conductors is shown in the above figure. The measurement is performed with direct current. The continuity condition is considered met if the resistance of the entire single equipoten- tial bonding or protective connection (conductors and their connections) does not exceed 1.0 Ω. A3 Insulation resistance testing of conductors Insulation resistance should be measured between active conductors and the protective conductor connected to the grounding system.
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Page 30: Repair Guidelines
Insulation resistance measurements of the electrical installation PN-HD 60364-6 MΩ A4 Measurement of Station’s Earth Resistance The most commonly used method for measuring earth resistance is a technical method often referred to as the „fall of potential” method. To conduct the measurement, two additional auxiliary electrodes are placed. These electrodes are positioned in a single line. -
Page 31: Replacement Of Controller Board And Power Board
5. Perform a set of periodic tests to ensure that assembly has been performed correctly. 10.2.3 Replacement of controller board and power board. In case of station failure and the need to replace the controller/control board, this must be reported immediately to the station owner. - Page 32 Charging complete Firmware update Pairing mode Red LED Connection error Warning Fatal error EN / LED indications LED indication Explanation What to do Startup ● Wait for the charger to get ready Green LED animation plays from top to bottom for 2 s, then transitions into Standby.
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Page 33: Contact And Technical Support
With NFC enabled: authorization – waiting for card/device. ● Authorize with card/device Connected correctly ● Wait for the device to start charging your EV The green LED animation plays from bottom to top for 1 s. This animation plays when the charger is correctly connected to the EV.
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