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490UL Installation Manual
wwww.flightlight.com
1.800.806.3548
916.394.2800
Fax: 916.394.2809
2708 47th Avenue, Sacramento
CA 95822-3806
MWI-05-014
Rev. D 10/20/2023

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Summary of Contents for Flight Light 490UL

  • Page 1 490UL Installation Manual wwww.flightlight.com 1.800.806.3548 916.394.2800 Fax: 916.394.2809 2708 47th Avenue, Sacramento CA 95822-3806 MWI-05-014 Rev. D 10/20/2023...
  • Page 4 Your Flight Light HL490 light fixtures have been designed to provide you years of service if you follow the recommendations outlined in this guide. Flight Light recommends any installation of our heliport or helideck fixtures follow NEC (National Electrical Code) 2014 and any other applicable local electrical codes.
  • Page 5: Table Of Contents

    Contents 1. Introduction ..................1 1.1 About the manual ................ 1 2. Safety Measures ................2 3. Installation Procedures ..............3 3.1 Unpacking ..................3 3.2 Helideck Mounting Instructions ........... 3 3.3 Heliport (In-Pavement) Mounting Instructions ......3 3.4 Tools and Supplies Needed ............6 4.
  • Page 6: Introduction

    1. Introduction The Flight Light model 490 is a 304 stainless steel nitric acid passivated light suitable for marine environments. The passivated stainless steel body makes it corrosion resistant, increases wear resistance, increases abrasion resistance and flame resistance. The 490 light is available for use as a helideck or helipad light in order to ensure proper visual guidance.
  • Page 7: Safety Measures

    2. Safety Measures You must know whether your heliport lighting system is powered by AC or DC before installing the fixture. AC models work on either 120VAC or 240VAC if Halogen or on a range of 100 to 240VAC if LED. DC models operate from 10 to 30VDC. The lights are designed to be installed in a parallel circuit, which maintains a constant voltage ad brightness for all lights.
  • Page 8: Installation Procedures

    4 ft. cord 3.3 Heliport (In-Pavement) Mounting Instructions 1. For mounting in pavement, a base can must be used for support. Flight Light provides a 6” Diameter base can that the light fits in. 2. Proper drainage is critical for longevity of the fixture since water intrusion can destroy the electronics inside the fixture.
  • Page 9 Figure 1 The Drain Rock should be encased in a filter fabric material to avoid soil infiltration The recommended depth of drain rock unit varies dependent upon the type of existing soils. III. Where existing soils are granular and permeable the depth of the drain rock unit can be limited to 1 foot.
  • Page 10 3. Installation requires a 4 ¼ “bolt circle base can to house the light fixture. The base can is grounded through the fixture mounting bolts. The base cans come with the following accessories: Plywood cover 6” Diameter ¼” Thick 4 x Bolts 2 x Grommets The plywood cover imitates the height of the casting of the 490 fixture- .25”.
  • Page 11: Tools And Supplies Needed

    3.4 Tools and Supplies Needed Besides the accessories Flight Light Inc. is providing, the following items may be needed to complete a successful installation: 1. Junction box 2. Silicone 4. Wiring The installation of lights is recommended to be done in a parallel circuit with the splice in a secure, waterproof junction box.
  • Page 12: Led Lights Ac

    4 ft. cord 4.1 LED Lights AC...
  • Page 13: Led Ac Lights With Ir

    4.2 LED AC Lights with IR WARNING! Do not look at Infrared Light Fixtures while they are ON! Infrared light output is hazardous to your eyes. 5. Maintenance The following general maintenance procedures will help ensure maximum performance and long component life: •...
  • Page 14: Replacement Part

    6. Replacement part...
  • Page 15: Led Replacement

    7. LED Replacement Gasket LED Board Power Bottom Connectors Converter Mounting Screws Casting To properly replace the LED board and to insure correct seal, follow the below instructions: • Turn the light upside down and remove the four bottom cover screws •...
  • Page 16: Warranty

    Light Fixture, for a period of 5 years from the date of shipment to Buyer. Buyer’s Remedies: If any such goods are found to be materially defective within the warranty period, Flight Light Inc. agrees to attempt to repair, and if unable to repair, to replace the defective goods without charge to Buyer.

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