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FineTek PT-83 Series Operation Instruction Manual

Temperature controller
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PT-8 Series Temperature Controller
Operation Instruction
FineTek Co., Ltd
Tel: 886-2-22696789
Fax: 886-2-22686682
Email:
info@fine-tek.com
http://www.fine-tek.com
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  • Page 1 PT-8 Series Temperature Controller Operation Instruction FineTek Co., Ltd Tel: 886-2-22696789 Fax: 886-2-22686682 Email: info@fine-tek.com http://www.fine-tek.com Page 1 of 65...

  • Page 2: Before Using This Product

    Warning Be sure to power off before wiring. Do not touch any wire terminal during power on to avoid from electrical shock. While connect wire to terminal, check if it is in correct wiring diagram. Repairing, remodifying, or taking apart of product will not include within guarantee.

  • Page 3: Product Introduction

    A. Product Introduction Thank your for purchasing of FineTek PT-83 series temperature controller. The PT-83 series catalog according to the dimension difference, they are the PT-8320 (H*W 48*48mm), PT-8330 (H*W 96*48mm), PT-8331 (H*W 48*96mm), PT-8340 (H*W 72*72mm) & PT-8350 (H*W 96*96mm); the versatile design can bring you the most satisfaction in application need.

  • Page 4: Specifications

    C. Specifications Power Supply 100~240V AC 50/60 Hz Power Consumption 7VA Maximum Upper row：Four red digital 7-segment-display Bottom row：Four green digit 7-segment-display Display 10-segment bar-graph display Thermocouple：J, K, B, N, R, S, T, E RTD：PT100, JPT100 Input Signal Direct Voltage：0~230mV Relay Output SPST-NO,5A/250V AC Control...

  • Page 5: Error Messages

    D. Standard Measurement Range Sensor Input Type Range Accuracy K Type -200°C~1370°C 0.3% ± 1 Digit J Type -210°C~1200°C 0.3% ± 1 Digit R Type -50°C~1760°C 0.3% ± 1 Digit Thermocouple S Type -50°C~1760°C 0.3% ± 1 Digit B Type 250°C~1820°C ±8°C ±...

  • Page 6: Panel Dimension

    F. Panel Dimension F.1 PT-8320 (48x48) ( Unit：mm Page 6 of 65...
  • Page 7 F.2 PT-8330 (96x48) ( Unit：mm Page 7 of 65...
  • Page 8 F.3 PT-8331 (48x96) (Unit: mm) Page 8 of 65...
  • Page 9 F.4 PT-8340 (72x72) (Unit: mm) Page 9 of 65...
  • Page 10 F.5 PT-8350 (96x96) (Unit:mm) Page 10 of 65...

  • Page 11: Terminal Wiring

    G. Terminal Wiring Use standard wire and terminal to connect. The input wire and power line should be carefully separated to avoid from electric interference. Power filter is recommended for further reduce electric noise. Keep away from high-frequency electric noise environment or should be carefully isolated. It can install a fuse to protect this controller to avoid from over-current Use correct compensation wire for extension of thermocouple sensor OUT1, OUT2, SUB1, SUB2: Output terminals (Note for positive / negative connection)
  • Page 12 G.3 PT-8340 (72x72) Terminal Map G.4 PT-8350 (96x96) Terminal Map Page 12 of 65...

  • Page 13: Installation Notice

    H. Installation Notice Put washer on Install body into the cutout from Put bracket into slot Push the bracket forward to fix the Page 13 of 65...

  • Page 14: Operation Interface

    I. Operation Interface I.1Parameter Code Alphabetical Code                                  ...

  • Page 15: Button Function

    I.2 Button Function All PT-83 series equip by four buttons (MOD, SET, DOWN & UP) on front panel to operate each function. In operation, the PT-83 will show the present value (PV) at upper digital and setting value at lower digital on panel display. While user presses the MOD then accesses into the operation menu.
  • Page 16 Page 16 of 65...

  • Page 17: Menu Description

    J. Menu Description J.1 Main Function Code Name of Parameter Description of Parameter PV value Present value SV value Setting value  LV-0 Status information (Optional function for Profiler model)  LV-1 PID setting  LV-2 Advanced setting for control ...
  • Page 18 K.  Parameters Table (Only for Profiler model) Code Parameter Description Range Default  Pattern Present executing pattern  Step 0~16、 Present executing step  Link Display the present link setting //  Program Ramp & Soak control   ...

  • Page 19: Parameter Table

    L.  Parameter Table Code Parameter Description Range Default  /  Auto Tune Auto Tuning  Proportional Gain 0~999.9 Proportional gain parameter of PID  Integral Time 0~9999 Integral parameter of PID (unit : second)  Differential Time 0~9999 Derivative parameter of PID (unit : second) ...
  • Page 20 When auto tuning is on, controller will start heating and cooling around the setting SV. In general, the PID parameters can be completed and keep the controlled plant stable according SV after two oscillation cycles. In addition, the  function (especially used during the auto tuning process) can further prevent system overshooting during the auto tuning process.
  • Page 21  Enable/disable dead band control.  Dead band for heater.  Dead band for cooler. Heating and cooling range can be controlled via dead band setting Heater dead band control：If PV>SV+DB-H, heater is not active. Cooler dead band control：If PV<SV+DB-C, cooler is not active. DB-H>0；DB-C>0 DB-H>0；DB-C<0 Over SV+DB-H deactivates heater...
  • Page 22  Display CT (current transformer) input current. Install CT input expansion module, it will display relative current value.  Heater break alarm setup When CT transformer’s current is lower than HB setting during heating, it will be considered as heater break. Thus, HBA alarm will be sent out.
  • Page 23 M.  Parameter Table Code Parameter Description Range Default  ,,,,,,   Input type selection Input ,, ,,  //  Control mode selection Operation /  /  SV remote/local input Remote/Local  Set value Set Value -1999~9999 ...
  • Page 24   B Type thermocouple input Input range：250~1820°C ±8°C±1Digit。   N Type thermocouple input Input range：-200~1300°C 0.3%±1Digit。  PT100 Platinum resistance type input Input range：-200~850°C 0.3%±1Digit。  JPT100 Platinum resistance type input Input range：-200~850°C 0.3%±1Digit。  DC Type voltage input Input range：0~230mV 0.3%±1Digit。...
  • Page 25 。 Second Temperature Setting； Set value should within PT-83 series provide two temperature setting channel, is convenient to user. Quick SV setting: On PV/SV mode, hold “SET” over 1 sec till the SV begins to blink, then press “Up” and “Down” to adjust the setting value, completed and save by press “SET”...
  • Page 26  Bargraphic Indicator ：  No light, 0% ：  Heating manipulate value, one light represents 10% value. ：  Cooling manipulate value, one light represents 10% value. ：  Ramp / Soak step indicator (Profiler model only). ：Executing first step in ramp stage. First light blinking ：Executing first step in soak stage.
  • Page 27 N.  Parameter Table (Only for Profiler Model) Code Parameter Description Range Default  Pattern number Pattern NO.  Steps needed to be performed within a Number of steps pattern ~ Set Value Temperature setup -1999~9999 ~ Ramp time Time of temperature rinsing/falling 0~9999 period (min) ~...
  • Page 28  Repeat times; Repeat times for each pattern Ex: Repeat times= 0，It equals to execute one times for this pattern. Ex: Repeat times= 1，It equals to execute two times for this pattern.  Pattern Linkage; Set next executing pattern after current proceeding pattern. A special loop setting example is to set Link=2 for Pattern 1, and Link=1 for Pattern 2.
  • Page 29 Time Signal will be forced to turn off while entering into next step; it will be only turned on in specific step and time. Page 29 of 65...
  • Page 30 O.  Parameter Table Code Parameter Description Range Default  /  Soft Start Alarm soft start  Position 1 -1999~9999 Alarm position 1  Hysteresis 1 0000~9999 Hysteresis 1  Delay Time 1 0~99 Delay time 1(sec)  ~、 ...
  • Page 31  Lag time for alarm 1 (sec).  Style mode for alarm 1 (Please refer to  alarm mode selection description).  Latch for alarm 1, if the latch is active, it will keep output high once PV falls within the alarm range.
  • Page 32  Alarm Mode Selection O.1  Deviation High Alarm Begins above SV Alarm output being start on when PV>=SV+POS1, then DY1 starts timing. After DY1 finished counting time, then alarm output is active. Alarm output being shut down when PV<SV+POS1-HYS1, and alarm output is de-active. Note: User can define their prefer alarm output mode of active in high or active in low, depends on their setting on the Dir: Hi &...
  • Page 33 value above SV+POS1-HYS1 (=65 in this case), the alarm output will keep in active status. Or it will turn to deactivate alarm output when the PV<SV+POS1-HYS1 Page 33 of 65...
  • Page 34 O.2  Deviation High Alarm Begins under SV Alarm output being start on when PV>=SV-POS1, then DY1 starts timing. After DY1 finished counting time, then alarm output is active. Alarm output being shut down when PV<=SV-POS1-HYS1, and alarm output is de-active. Note: User can define their prefer alarm output mode of active in high or active in low, depends on their setting on the Dir: Hi &...
  • Page 35 Page 35 of 65...
  • Page 36 O.3  Deviation Low Alarm Begins under SV Alarm output being start on when PV<=SV-POS1, then DY1 starts timing. After DY1 finished counting time, then alarm output is active. Alarm output being shut down when PV>=SV-POS1+HYS1, and alarm output is de-active. Note: User can define their prefer alarm output mode of active in high or active in low, depends on their setting on the Dir: Hi &...
  • Page 37 Page 37 of 65...
  • Page 38 O.4  Deviation Low Alarm Begins above SV Alarm output being start on when PV<=SV+POS1, then DY1 starts timing. After DY1 finished counting time, then alarm output is active. Alarm output being shut down when PV>=SV+POS1+HYS1, and alarm output is de-active. Note: User can define their prefer alarm output mode of active in high or active in low, depends on their setting on the Dir: Hi &...
  • Page 39 Page 39 of 65...

  • Page 40: Out Range Alarm

    O.5  Out Range Alarm This mode is designed for monitoring if the present value (PV) keeps within a pre-defined range. If the PV out of the range, for example, PV<=SV-POS1or PV>=SV+POS1, then the DY1 starts timing synchronously. After DY1 finished counting time, then alarm output is active.
  • Page 41 Ex.： PV= present value, SV= set value, POS1= Alarm set point for deviation, DY1= Delay time to alarm output. If SV=60； POS1=10； HYS1=5； DY1=5; It means when PV<=50 (=SV-POS1) or PV>=70 (=SV+POS1), then DY1 starts timing. After DY1 finished counting time, then alarm output is active.
  • Page 42 O.6  In Range Alarm This mode is designed for monitoring if the present value (PV) keeps away outside of a pre-defined range. If the PV access into a pre-define range, for example, while |PV-SV|<=POS1, then the DY1 starts timing synchronously. After DY1 finished counting time, then alarm output is active.
  • Page 43 Ex.： PV= present value, SV= set value, POS1= Alarm set point for deviation, DY1= Delay time to alarm output. If SV=60； POS1=10； HYS1=5； DY1=5; It means when 50 <=PV<=70 (|PV-SV|<=POS1), then DY1 starts timing. After DY1 finished counting time, then alarm output is active.
  • Page 44 O.7  Absolute Value High Alarm High Alarm Begins above / under SV This mode is similar as , but the different is the critic that is the PV itself instead of SV. Alarm output being start on when PV>=POS1, then DY1 starts timing. After DY1 finished counting time, then alarm output is active.
  • Page 45 Page 45 of 65...
  • Page 46 O.8  Absolute Value Low Alarm Low Alarm Begins above / under SV This mode is similar as , but the different is the critic that is the PV itself instead of SV. Alarm output being start on when PV<=POS1, then DY1 starts timing.
  • Page 47 O.9  Signal Error Alarm Under this alarm mode, alarm will be trigger when PV is in abnormal condition. Ex: PV indicates any case below will trigger the alarm [] – Sensor break [] – Out low limit of measurable range [] –...

  • Page 48: Parameter Table

    P.  Parameter Table Code Parameter Description Range Default  Out1 ,,,,  ,,,  Out2  control/alarm/ ,,,,  Sub1  transmission output ,,,  Sub2   AUX1  AUX2 ,,,,  AUX input ,,  AUX3  AUX4 ...
  • Page 49  ：Controller will retransfer PV via output channel by voltage or current analog signal (0-10Vdc, 4-20 mA), where the up / low limit depends on the setting ->、-> of SCAL menu.  ：Controller will retransfer SV via output channel by voltage or current analog signal (0-10Vdc, 4-20 mA), detail setting please refer to →...
  • Page 50  Event 1 input  Event 2 input  Event 3 input  Event 4 input ~ ：Define the Event command. (None, Stop, SV2, Under Stup→EVt1~4 menu，corresponding Event Remote-Local, Manual, RST, Hold, Advance) can be set。Simply short the event terminal to perform. EVENT Description ...
  • Page 51  Output direction 2(Forward/reverse)  Output direction 3(Forward/reverse)  Output direction 4(Forward/reverse) Select Forward output or Reverse Output with Out1, Out2, Sub1, Sub2. Page 51 of 65...
  • Page 52 Q、  Parameter Table Code Parameter Description Range Default  Set value upper Set the high limit for SV，where the -1999~9999 9999 limit SV-H>SV-L  Set value lower Set the low limit for SV，where the -1999~9999 -1999 limit SV-L<SV-H  AT hysteresis Hysteresis bandfor Auto Tune 0.0~100.0 ...
  • Page 53 ： No functionality.  ：Controller turns on. Program mode is into reset condition and turn off control and alarm output.  ：Controller is in manual mode when it is turned on.  ：Controller turns on and the profiler program will reset and run automatically. ...
  • Page 54 R、  Parameter Table Code Parameter Description Range Default  1~255 Address Identification  BPS. Describe below 9600 Baud rate  Style Describe below Transmitting Style  / Format Transmitting Format  100～9999 Time Out Time out limit  / ...
  • Page 55 S.  Parameter Table Code Parameter Description Range Default  ~  LABEL Menu lock  PassWord Password protection 0~99 Note: ： Gray Background will be active only for profiler model, for non profiler model, LABE only support LB00~LB03.  Parameter table is designed for menu setting protection and security purpose. “”setting provide various display combination of main menu, to avoid the possibility to mistake setting.
  • Page 56 Appendix：Calibration & Extra Features In calibration, the PT-83 series support all the calibration function for analog signal. Likes:  Support Thermocouple / RTD /mV input calibration  Support OUT1 analog output calibration on zero & span.  Support OUT2 analog output calibration on zero & span.

  • Page 57: Appendix-1 Calibration Flow Chart

    Appendix-1 Calibration Flow Chart Page 57 of 65...
  • Page 58 Appendix-2  Parameter Table Code Parameter Description Range Default  Analog input calibrate Analog calibrate for sensor input  Analog output 1 calibrate Analog output 1 calibrate  Analog output 2 calibrate Analog output 2 calibrate  Analog output 3 calibrate Analog output 3 calibrate ...
  • Page 59  ： Fuzzy Switch; Determins if Fuzzy compensation is active or not for PID control. (Default Value：ON)  ： Temperature Indication; To indicate reference point(cold junction) temperature by built-in IC sensor. Only thermocouple measurement need this information. PV = Temperature difference measure from T/C + reference point temperature Page 59 of 65...
  • Page 60 Example 1：Calibrate Sensor input Example 2：Calibrate OUT1 analog output 0~10v DC Steps： Setup： 1. Connect calibrator to controller’s sensor 1、 Connect calibrator measure terminal with input controller’s analog output 2. Press and hold for7 seconds to 2、 Press and hold for 7 seconds to access Cali menu access Cali menu...
  • Page 61 Appendix-3  Parameter Table Code Parameter Description Range Default  Scale Hi -1999 ~ 9999 100.0 Scale Hi  Scale Lo -1999 ~ 9999 Scale Lo  Sensor input ADC Voltage Indication to ADC result  Sensor Hi -1.999 ~ 9.999 0.250 Set Span voltage ...
  • Page 62 Ex: 1 Transmission 0-10V DC output Ex: 2 Transfer the input 0-10mv to 0-200 PV. correspond to PV 0-100 for SUB2 terminal. Steps： 1. Connect the 0-10mV DC to sensor Steps:： input terminal on controller 2. Set → = 200.0 3.
  • Page 63 Appendix-4  Parameter Table Code Parameter Description Range Default  Scale Hi Maximum RSP for SV -1999 ~ 9999 10.0  Scale Lo Minimum RSP for SV -1999 ~ 9999  AD Voltage Display ADC voltage  Input Hi Maximum input voltage -1.999 ~ 9.999 2.264 ...
  • Page 64 Appendix-5  Parameter Table Code Parameter Description Range Default  Scale Hi Maximum CT -1999 ~ 9999 35.0  Scale Lo Minimum CT -1999 ~ 9999  AD Voltage Display Ad voltage  Input Hi Maximum input voltage -1.999 ~ 9.999 ...

  • Page 65: Appendix-7 Ordering Code

    Appendix-6  Parameter Table Code Parameter Description Range Default  Manual operation -1999~9999 Display current PV value  Heater MV 0.0~100.0 Control heater outputting manipulate value  Cooler MV 0.0~100.0 Control cooler outputting manipulate value  parameter table is designed for manual operation. It can set the MV for heater / ＋...

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Pt-8320Pt-8330Pt-8331Pt-8340Pt-8350

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