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Summary of Contents for Metso Dynapac CA 250
- Page 1 DYNAPAC DYNAPAC CA 250 CA 250 MAINTENANCE MAINTENANCE M250EN3 M250EN3 Box 504, SE-371 23 Karlskrona, Sweden Box 504, SE-371 23 Karlskrona, Sweden Phone: +46 455 30 60 00, Fax: +46 455 30 60 30 Phone: +46 455 30 60 00, Fax: +46 455 30 60 30 www.dynapac.com www.dynapac.com...
- Page 2 ILF015WO1 ILF015WO1...
- Page 3 Vibratory roller Vibratory roller CA 250 CA 250 Maintenance Maintenance M250EN3, April 2003 M250EN3, April 2003 Diesel engine: Diesel engine: ummi mins TAA 3 3.9 .9C These instructions apply from: These instructions apply from: CA 2 PI PIN ( (S/ S/N) *6 *658 5820...
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Page 4: Warning Symbols
CONTENTS CONTENTS Page Page Lubric Lubricants ants symbo symbols ...................... Technical Technical specifications specifications ....................Mainte Maintenance nance schedul schedule ...................... -
Page 5: Lubricants And Symbols
LUBRICANTS AND SYMBOLS LUBRICANTS AND SYMBOLS Always use high-quality lubricants in the recommended amounts. Too much Always use high-quality lubricants in the recommended amounts. Too much grease or oil can cause overheating and subsequent increased wear. grease or oil can cause overheating and subsequent increased wear. ENGINE OIL ENGINE OIL Shell Rimula Super 15W/40 or equivalent... -
Page 6: Technical Specifications
TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Operating mass with ROPS, Operating mass with ROPS, EN500 EN500, (lbs (lbs) ................1060 10600 (23,40 (23,400)10 0)10800 (23, (23,800) 800)1220 12200 (26,90 (26,900)12 0)12000 (26, (26,500) 500) Operating mass without ROPS, kg (lbs) Operating mass without ROPS, kg (lbs) 10235 10235... -
Page 7: Tightening Torque
TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Tightening torque in Nm (lbf.ft) for oiled, bright Tightening torque in Nm (lbf.ft) for oiled, bright Tightening torque Tightening torque galvanized bolts tightened with a torque wrench. galvanized bolts tightened with a torque wrench. (6.2) (6.2) (8.9) - Page 8 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Vibrations – Drivers seat Vibrations – Drivers seat The vibration values are measured in conformance The vibration values are measured in conformance (ISO 2631) (ISO 2631) with the operation cycle described in EU directive with the operation cycle described in EU directive 2000/14/EC on EU-equipped machines, on soft 2000/14/EC on EU-equipped machines, on soft...
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Page 9: Maintenance Schedule
MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE 32 32 30 30 29 29 28 28 13 13 27 27 4 4 Fi Fig. Serv rvic ice po poin ints ts Radi diat ator g gri rill lle e ... -
Page 10: Maintenance Measures
MAINTENANCE MEASURES MAINTENANCE MEASURES Perform periodic maintenance measures daily, wee Perform periodic maintenance measures daily, weekly, kly, etc. whichever comes first, or after the stipulated hours etc. whichever comes first, or after the stipulated hours of operation. of operation. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel, and when lubricating with... - Page 11 MAINTENANCE MEASURES MAINTENANCE MEASURES Every 250 hours of operation (monthly) Every 250 hours of operation (monthly) fig. 1 fig. 1 renovated component. renovated component. Every 500 hours of operation (every three months) Every 500 hours of operation (every three months) fig.
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Page 12: Every 10 Hours Of Operation (Daily)
EVERY 10 HOURS OF OPERATION (Daily) EVERY 10 HOURS OF OPERATION (Daily) Scrapers Scrapers – Checking/Adjusting – Checking/Adjusting Remember that the drum tends to move as the Remember that the drum tends to move as the machine turns. Consequently, if adjustments machine turns. -
Page 13: Air Circulation - Check
EVERY 10 HOURS OF OPERATION (Daily) EVERY 10 HOURS OF OPERATION (Daily) CA 250 Soft scrapers (Optional) CA 250 Soft scrapers (Optional) Loosen the screws (2) and adjust to give light contact Loosen the screws (2) and adjust to give light contact with the drum. -
Page 14: Fuel Tank - Refueling
EVERY 10 HOURS OF OPERATION (Daily) EVERY 10 HOURS OF OPERATION (Daily) Engine Engine – Checking – Checking the oil leve the oil level Place the roller on a level base. The engine Place the roller on a level base. The engine must be switched off and the parking brake must be switched off and the parking brake applied for all checking and... -
Page 15: Brakes - Check
EVERY 10 HOURS OF OPERATION (Daily) EVERY 10 HOURS OF OPERATION (Daily) Brakes – Check Brakes – Check Check brake operation as follows: Check brake operation as follows: 3 3 Drive the roller Drive the roller slowly slowly forward. -
Page 16: Every 50 Hours Of Operation (Weekly)
EVERY 50 HOURS OF OPERATION (Weekly) EVERY 50 HOURS OF OPERATION (Weekly) Air cleaner Air cleaner – Checking/cleaning – Checking/cleaning Place the roller on a level surface. Switch Place the roller on a level surface. Switch 3 3 the engine off and push in the reserve/ the engine off and push in the reserve/ parking brake knob for all checking and... -
Page 17: Steering Joint - Lubrication
EVERY 50 HOURS OF OPERATION (Weekly) EVERY 50 HOURS OF OPERATION (Weekly) Steering joint/Steering cylinders Steering joint/Steering cylinders – Lubrication – Lubrication Place the roller on a level base. The engine Place the roller on a level base. The engine must be switched off and the parking brake must be switched off and the parking brake applied for all checking and adjustments on... - Page 18 EVERY 50 HOURS OF OPERATION (Weekly) EVERY 50 HOURS OF OPERATION (Weekly) Tire pressure Tire pressure Wheel nuts – Tightening Wheel nuts – Tightening Check the tire pressure with a pressure gauge. Check the tire pressure with a pressure gauge. When the tires are filled with liquid the air pressure When the tires are filled with liquid the air pressure valve (1) must be set at "12 o'clock"...
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Page 19: Every 250 Hours Of Operation (Monthly)
EVERY 250 HOURS OF OPERATION (Monthly) EVERY 250 HOURS OF OPERATION (Monthly) Rear axle differential Rear axle differential – Checking – Checking the oil lev the oil level Place the roller on a level base. The engine Place the roller on a level base. The engine must be switched off and the parking brake must be switched off and the parking brake applied for all checking and... - Page 20 EVERY 250 HOURS OF OPERATION (Monthly) EVERY 250 HOURS OF OPERATION (Monthly) Drum gearbox Drum gearbox – Checking – Checking the oil lev the oil level Position the roller with the filler plugs (2) straight up. Position the roller with the filler plugs (2) straight up. 2 ...
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Page 21: Drum Cartridge
EVERY 250 HOURS OF OPERATION (Monthly) EVERY 250 HOURS OF OPERATION (Monthly) Drum cartridge Drum cartridge Unscrew the level plug (3) at the bottom of the cartridge Unscrew the level plug (3) at the bottom of the cartridge until the hole in the middle of the plug becomes visible. -
Page 22: Rubber Elements And Fastening Screws - Check
EVERY 250 HOURS OF OPERATION (Monthly) EVERY 250 HOURS OF OPERATION (Monthly) Coolers Coolers – Checking/cleaning – Checking/cleaning Open the engine cover to gain access to the water and Open the engine cover to gain access to the water and hydraulic coolers, and the intercooler. -
Page 23: Battery Cell
EVERY 250 HOURS OF OPERATION (Monthly) EVERY 250 HOURS OF OPERATION (Monthly) Battery – Checking the Battery – Checking the electrolyte level electrolyte level Never use an open flame when checking Never use an open flame when checking the electrolyte level. -
Page 24: Every 500 Hours Of Operation (Every Three Months)
EVERY 500 HOURS OF OPERATION (Every three months) EVERY 500 HOURS OF OPERATION (Every three months) Fuel pre-filter Fuel pre-filter – Cleaning – Cleaning Place the roller on a level base. The engine Place the roller on a level base. The engine must be switched off and the parking brake must be switched off and the parking brake applied for all checking and... -
Page 25: Hydraulic Filter - Replacement
EVERY 1000 HOURS OF OPERATION (Every six months) EVERY 1000 HOURS OF OPERATION (Every six months) Hydraulic filter Hydraulic filter – Replacement – Replacement Place the roller on a level base. The engine Place the roller on a level base. The engine 2 ... -
Page 26: Fuel Tank - Draining
EVERY 1000 HOURS OF OPERATION (Every six months) EVERY 1000 HOURS OF OPERATION (Every six months) Hydraulic reservoir Hydraulic reservoir – – Drai Drainin ning Condensation in the hydraulic reservoir is drained via Condensation in the hydraulic reservoir is drained via the drain plug (1). -
Page 27: Rear Axle Differential - Oil Change
EVERY 1000 HOURS OF OPERATION (Every six months) EVERY 1000 HOURS OF OPERATION (Every six months) Rear axle differential Rear axle differential – Oil – Oil change change Never work under the roller with the engi- Never work under the roller with the engi- ne running. - Page 28 EVERY 1000 HOURS OF OPERATION (Every six months) EVERY 1000 HOURS OF OPERATION (Every six months) Rear axle planetary gearing Rear axle planetary gearing – Oil – Oil change change Position the roller with the plug (1) at Position the roller with the plug (1) at its lowest position.
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Page 29: Every 2000 Hours Of Operation (Yearly)
EVERY 2000 HOURS OF OPERATION (Yearly) EVERY 2000 HOURS OF OPERATION (Yearly) Hydraulic reservoir Hydraulic reservoir – Changing th – Changing the fluid e fluid Place the roller on a level surface. Switch the Place the roller on a level surface. Switch the engine off and push engine off and push in the reserve/parking... -
Page 30: Steering Joint - Check
EVERY 2000 HOURS OF OPERATION (Yearly) EVERY 2000 HOURS OF OPERATION (Yearly) Drum gearbox Drum gearbox – – change Place the roller on a level surface with the plugs (1) and Place the roller on a level surface with the plugs (1) and 2 ... -
Page 31: Long Term Storage
LONG-TERM STORAGE LONG-TERM STORAGE Follow these instructions for storage longer Follow these instructions for storage longer than one month: than one month: The measures apply for a period of up to 6 The measures apply for a period of up to 6 months. -
Page 32: Special Instructions
SPECIAL INSTRUCTIONS SPECIAL INSTRUCTIONS Standard oils and other Standard oils and other Upon delivery from the factory, the various systems Upon delivery from the factory, the various systems and components are filled with the and components are filled with the oils specified see oils specified see recommended fluids... -
Page 33: Electrical System, Fuses
ELECTRICAL SYSTEM, FUSES ELECTRICAL SYSTEM, FUSES Fuses and relays Fuses and relays The electrical regulating and control system is The electrical regulating and control system is protected by fuses and relays. The number depends on protected by fuses and relays. The number depends on how much additional equipment the machine is how much additional equipment the machine is prepared for. -
Page 34: Main Fuses
ELECTRICAL SYSTEM, FUSES ELECTRICAL SYSTEM, FUSES Fuse boxes in steering column Fuse boxes in steering column Fig. shows the rating and function of the different fuses. Fig. shows the rating and function of the different fuses. All fuses are flat pin fuses. All fuses are flat pin fuses.
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