Legend Brands Flex-a-Lite 295 Installation Instructions

Dual Electric Fan
295
The brackets provided with this kit are intended to mount the
electric fan to the radiator. Due to the number of variances between vehicles, additional brackets may be required
for your application.
------------INSTALLATION INSTRUCTIONS------------
MOUNT AND WIRE THE VARIABLE SPEED CONTROL (VSC)
1. Careful planning will save time. Look at the wires coming from the motors. Drill a ¼" hole through the
center-brace in the shroud to pass the wires through (see Detail A).
2. Stip back all 4 motor wires so at least 3/8" bare wire is exposed. Twist tightly both positive motor wires. Crimp
yellow butt connector onto the twisted motor wires. Repeat with both negative wires by twisting together tightly
and crimp one yellow butt connector to wires. (see Detail A
3. It is easiest to attach the Variable Speed Controller directly onto the face of the shroud in the center. Using the
VSC for a template, drill two 5/32" holes into the shroud. Then secure the VSC with the 2 screws provided.
4. Drill two ¼" holes in the shroud where the thick purple and yellow wires from the VSC will pass through to the
back side of the shroud (see Detail B). Pass the purple and yellow wires through the holes. IMPORTANT:
Crimp the thick yellow wire to the butt connector that has both red motor wires. Crimp the thick purple
wire into the yellow butt connector that has both black motor wires. (see Detail C)
This will ensure that the fans spins in the proper direction.
5. Attach fan assembly to points located previously in "Assemble the Electric
Fan" instructions. Make sure fan seal is contacting radiator surface and is
compressed 50%.
6. Find the thick red and black wire in the kit. Determine the length needed
to connect the red and black power leads on the VSC to the battery termi- I
nals and trim appropriately. Crimp a large yellow ring connector to the end
of the black wire and connect to the negative (-) battery terminal. Connect
the other end to the black wire on the VSC with a large butt connector (yel­
low sleeve).
Detail A
7. Locate the fuse holder but DO NOT INSTALL THE FUSE UNTIL ALL WIRING IS COMPLETE. Attach a large
ring connector to one end and a yellow insulated butt connector to the other end of the fuse holder. Attach the ring
connector to the positive(+) terminal of the battery and connect the other end to the thick red wire found in the kit.
Determine the length of wire needed to reach from the fuse holder to the red wire on the VSC and trim appropri­
ately. Use a yellow insulated butt connector to connect this wire to the red wire on the VSC. You may use the 2
small screws to mount the fuse holder if desired.
8. Find a circuit that is "hot," preferably in a fuse box, when the key is in the "ON" position. Attach the included fuse
tap to fuse. Attach a pink female connector to one end of the thin red wire (included) and connect to fuse tap.
Determine length of wire needed to reach VSC and trim to appropriate length. Attach a pink female connector to
the end of the wire and connect to terminal #9 on VSC.
Limited Warranty
This Warranty is provided to the original purchaser only and covers only products purchased by the original purchaser from an authorized Flex-A-Lite distributor. Legend Brands, Inc., 15180 Josh
Wilson Rd., Burlington WA 98233, 800-932-3030, warrants to the original purchaser, all Flex-A-Lite products to be free of defects in material and workmanship for a period of one (1) year from the
date of purchase. Flex-A-Lite products failing due to manufacturer's defect within one (1) year from date of purchase, may be returned to the factory through the point of purchase, transportation
charges prepaid. If, on inspection, cause of failure is determined to be defective material or workmanship and not by misuse, accident, improper installation, or subsequent installations other than
the original vehicle in which it was installed, Legend Brands, Inc. will replace the product free of charge, transportation prepaid. Legend Brands, Inc. will not be liable for incidental, progressive, or
consequential damages. Flex-A-Lite warranty is limited to product replacement and will not cover any installation or removal costs should a product qualify for warranty. Some states do not allow
the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have
other rights, which may vary from state to state. Flex-A-Lite is a brand of Legend Brands, Inc.
98295B
Drill two ¼" holes
to run purple and yellow wires
through
CONTINUE TO BACK SIDE TO COMPLETE THE INSTALLATION
&
C)
Detail B
1
COMPLETELY INSERT
POWER WIRE
__.j j.__
CRIMP FROM END
Legend Brands, Inc.
3/8"
Detail C