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Summary of Contents for rodac RC197ABC
- Page 1 Hydraulic Air Riveter Recommend for mass production line industrial area Operation Manual RC197ABC RC198ABC Page 1...
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Page 2: Table Of Contents
6.6 Cleaning and filling the cylinder 6.7 Cleaning the Spool 6.8 Adding Oil 6.9 Storage 6.10 Hydraulic oil requirements Fault Diagnosis RC197ABC Parts Explosion RC197ABC Parts Description 10 RC198ABC Parts Explosion 11 RC198ABC Parts Description 12 RC197ABC CE 13 RC198ABC CE... -
Page 3: Important Safety Rules
The tool must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in RODAC procedures. Do not dismantle the tool without prior reference to maintenance instructions. - Page 4 1.2.11 Do not operate the tool if it is not fitted with a complete nose assembly. 1.2.12 Care shall be taken to ensure that spent stems are not allowed to create a hazard. 1.2.13 The stem collector must be emptied before use. When half full, it must be emptied immediately.
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Page 5: Features Description
FEATURES DESCRIPTION Page 5... -
Page 6: Tool Specification
TOOL SPECIFICATION Nomenclature Page 6... -
Page 7: Technical Data
Technical Data Not available at the Model No. RC197ABC RC198ABC moment Air pressure 5~7 bar, 72.5~101.5 PSI, 5.1~7.1 kgf/cm2 Tool Stroke (mm) 18 mm 21 mm 26 mm Pull force at 6 bar 8.0 KN 10.9 KN 12.0 KN Noise level dB(A) -
Page 8: Range Of Fasteners
RANGE OF FASTENERS RC197ABC Fastener Name 3/32” 1/8” 3/32” 3/16” Open-end Sealed Multi-grip Structural RC198ABC Fastener Name 3/32” 1/8” 5/32” 3/16” 1/4” Open-end Sealed Multi-grip Structural Page 8... -
Page 9: Preparation Before Use
PREPARATION BEFORE USE Choose the right size of air valve connector. Install valve adjustment. Install the tank unit on the tool. Set up the compressor, be sure to install an air filter, air regulator and air lubricator between the compressor and the tool. The maximum length of air hose from filter to the tool is 3 meters. -
Page 10: Daily Maintenance
appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained. The tool shall be examined regularly for damage and malfunction. After long periods of use, debris from rivet stem (mandrels) and other foreign materials tend to build up in various parts of the tool, and the hydraulic oil level may drops, both of which can lead to operating problems. -
Page 11: Annually Maintenance
6.3.1.6 Handling: Use barrier cream or oil resistant gloves. 6.3.1.7 Storage: Away from heat and oxidizing agent. Annually maintenance Annually or every 500,000 cycle the tool should be completely dismantled and new components should be used where worn, damaged or recommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3735 before assembling. -
Page 12: Cleaning The Spool
NOTE: Be careful not to allow any debris or other foreign materials get into the cylinder oil or cylinder during disassembly and re-assembly process. If the foreign material build up in the cylinder, it will not operate smoothly and the service life will be reduced. The best indicator to replenish hydraulic oil is by performed every 500,000 cycles (or at least once a year) Cleaning the spool... -
Page 13: Fault Diagnosis
If a problem occurs, check the followings. If the problem persists after checking the items in the table below, contact your nearest “RODAC” dealer or direct to us. In making any enquires about this product or requests for repair work, first check the FAULT DIAGNOSIS items below, and then make a note of the model number, the usage conditions and the trouble symptoms in as much detail as possible. - Page 14 The rivet length is not correct for Use rivets which match the work the work piece thickness piece thickness Compressor air pressure is Check the air pressure. incorrect. Number of switch operations increases Jaw case in incorrectly Check the jaw case setting before riveting is assembled.
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Page 15: Rc197Abc Parts Explosion
RC197ABC Parts Explosion Page 15... -
Page 16: Rc197Abc Parts Description
RC197ABC Parts Description Index Parts Description Quantity Index Parts Description Quantity RPPA01023 NOSEPIECE 2.4 mm RPPA01038 AIR TUBE RPPA01024 NOSEPIECE 3.2 mm RPPA01039 TAPPING SCREW RPPA01001 NOSEPIECE 4.0 mm RPPA01040 AIR VALVE BODY RPPA01025 NOSEPIECE 4.8 mm RPPA01041 TEFLON WASHER... -
Page 17: Rc198Abc Parts Explosion
10 RC198ABC Parts Explosion Page 17... -
Page 18: Rc198Abc Parts Description
11 RC198ABC Parts Description Index Parts Description Quantity Index Parts Description Quantity RPPA01024 NOSEPIECE 3.2 mm RPPA01037 TIE RING RPPA01001 NOSEPIECE 4.0 mm RPPA01038 AIR TUBE RPPA01025 NOSEPIECE 4.8 mm RPPA01039 TAPPING SCREW RPPA02023 NOSEPIECE 6.4 mm RPPA01040 AIR VALVE BODY RPPA01002 O-RING RPPA01041... -
Page 19: Rc197Abc Ce
12 RC197ABC CE Page 19... -
Page 20: Rc198Abc Ce
13 RC198ABC CE Page 20...
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