1. Manuals
  2. Brands
  3. ATiB Manuals
  4. Industrial Equipment
  5. 600
  6. Instruction manual for use

ATiB 600 Instruction Manual For Use

Load extender
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSTRUCTION MANUAL
FOR USE
LOAD EXTENDER
TYPE 600
I-D02-01-62 - Rev.3

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 600 and is the answer not in the manual?

Questions and answers

Related Manuals for ATiB 600

Summary of Contents for ATiB 600

  • Page 1 INSTRUCTION MANUAL FOR USE LOAD EXTENDER TYPE 600 I-D02-01-62 - Rev.3...

  • Page 2: Table Of Contents

    INDEX LOAD EXTENDER TYPE 600 WARNING READ THIS MANUAL VERY CAREFULLY BEFORE STARTING-UP THE MACHINE INDEX ..............................1 1 SAFETY RULES ..........................2 2 INTRODUCTION ..........................3 Use and upkeep of this manual ..................3 Description of equipment ....................4 3 INSTALLATION ..........................

  • Page 3: Safety Rules

    1 SAFETY RULES 1 SAFETY RULES Don’t cross the mast Don’t carry passengers Swing 75mm Direction Don’t pass under the load Pag. 2 di 31...

  • Page 4: Introduction

    2.1 Use and upkeep of this manual This “User Manual” (hereinafter referred to as Manual) is supplied together with the A.T.I.B. – “LOAD EXTENDER TYPE 600” pursuant the CE DIRECTIVE 2006/42/CE date 17/05/2006 and amendments.. The information contained here are imperative for the correct use of the attachment and must be known by the personnel who install, use, maintain and repair it.

  • Page 5: Description Of Equipment

    2 INTRODUCTION 2.2 Description of equipment Pag. 4 di 31...
  • Page 6 2 INTRODUCTION All the A.T.I.B. – “LOAD EXTENDER TYPE 600” are identified by means of a sticky identification label on attachment (Tab 1) position of identification label on equipment (Picture 1, the position of the identification plate may vary depending on the equipment). always refer to the serial number.
  • Page 7 2 INTRODUCTION 1. TYPE It identifies the model of the equipment as shown in the catalogue. 2. CODE It identifies the equipment order code. 3. SERIAL N° It progressively identifies the individual equipment. The series number has been stamped should the tag go missing or be damaged. Always refer to the series number for any kind of information.
  • Page 8 2 INTRODUCTION The A.T.I.B. – “LOAD EXTENDER TYPE 600” was designed and built to allow the handling and positioning of double-deep palletized goods, by to the extension and retraction, for limited strokes, of the fork holder structure. This equipment must be applied on the fork holding plate of the forklift the lift truck and the forks, and connected to the distributor by means of a hydraulic circuit.

  • Page 9: Installation

    TYPE and ISO pressure (Bar) Min. Max. recommended 600 ISO II (POST. E ANT.) 600 ISO POST. III / ANT. II 600 ISO III (POST. E ANT.) Tab 2 WARNING!! RESPECT THE MAXIMUM WORKING PRESSURES INDICATED Pag. 8 di 31...

  • Page 10: Installation

    3 INSTALLATION 3.1 Installation 3.1.1 Attachment installation - Standard STANDARD 1. Before installation, verify the condition of the fork carriage, ensuring that it is not deformed. 2. Also make sure that the profiles of the fork holding plate are not deformed, in order to allow a good coupling with the equipment.
  • Page 11 3 INSTALLATION 5. For handling, use belts or chains appropriately sized for the weight of the equipment, indicated on the identification plate (vedi Picture 1 e Tab 1 a pag.5). Picture 3 6. With an overhead crane or with a hoist of sufficient capacity hook the attachment to the fork carriage, placing the centring tooth C into the central notch (Picture 3).
  • Page 12 3 INSTALLATION 7. Screw the two bottom hooks G with bolts so that the attachment is safely mounted on the fork carriage P (with a tolerance max. 1,5mm, Picture 4), reaching to the following torques Tab 3. ISO 2328 THREAD TORQUE ISO II 90 Nm...

  • Page 13: Hydraulic System

    4 HYDRAULIC SYSTEM 4 HYDRAULIC SYSTEM 4.1 Hydraulic system - Standard CYLINDERS TAPS VALVE Picture 5 Pag. 12 di 31...

  • Page 14: Use Rules

    5 USE RULES 5 USE RULES Before using the equipment, check the tightness of the pipes and the correctness of assembly and connection by performing about ten preliminary operations. When using the equipment, it is necessary to follow the instructions listed below: 1.
  • Page 15 5 USE RULES Every ATIB attachments are projected and constructed according to a load positioned (as regards its centre of gravity) at a certain distance from vertical part of the fork. If you need to increase the distance of the center of gravity as regards vertical part of the fork you have to reduce the weight of the load.
  • Page 16 5 USE RULES The affordable stroke can compromise the stability of the forklift. To check the nominal capacity of the combination forklift – attachment ask the producer of the forklift. The condition of the soil, the quickness of the movement of the load and the lifting height can affect the hold of the load and must be taken into consideration as regards specific occasions.

  • Page 17: Load Handling

    5 USE RULES 5.1 Load handling Avoid handling and / or translation of the forklift / equipment with the load excessively raised from the ground, this could compromise the stability of the forklift itself. Avoid moving / handling unstable loads. Avoid moving / handling loads with center of gravity not centered.

  • Page 18: Periodic Maintenace

    6 PERIODIC MAINTENACE 6 PERIODIC MAINTENACE Failure to adhere to the norms and established times for maintenance operations, will be detrimental to the good functioning of the equipment and will annul the guarantee conditions. All maintenance operations must be carried out with the forklift motionless and the hydraulic circuit not activated, perimeter the entire maintenance area, using the necessary protective devices and, if it is necessary to disassemble the cylinders, always using a tray or container to recover the oil still present in the cylinder itself.

  • Page 19: Maintenance Every 1000 Hours

    6 PERIODIC MAINTENACE 6.3 Maintenance every 1000 hours 1. Check the condition of upper and lower sliding devices if an excessively worn component is found, it is recommended to replace the entire assembly of the component in question. 2. Check the condition of the sliding bearings. 3.

  • Page 20: Disassembly Procedure

    7 DISASSEMBLY PROCEDURE 7 DISASSEMBLY PROCEDURE All maintenance operations must be carried out with the forklift stopped and with the hydraulic circuit not connected and not under pressure, surrounding the entire maintenance area, using the necessary protection devices and, if it is necessary to disassemble the cylinders, always using a tray or container to recover the oil still present in the cylinder itself.

  • Page 21: Push Unit Disassembly

    7 DISASSEMBLY PROCEDURE 7.2 Push unit disassembly N.B. During this phase, be sure to take all necessary precautions to avoid / prevent any sudden movements of the arms, which, once released (even partially) due to removal of the pins, could move in a dangerous way.
  • Page 22 7 DISASSEMBLY PROCEDURE 3. Remove the front frame. At this point it will be enough to remove it from above, as it is "bound" to the equipment only by the bearings of the pair of arms indicated in Picture 8. Picture 8 Pag.

  • Page 23: Harms Removal

    7 DISASSEMBLY PROCEDURE 7.2.2 Harms removal HARMS 1. Relieve the pressure of the hydraulic system and disconnect the pipes. 2. Remove the front frame from the equipment as explained in the previous chapter. 3. Remove the pins (with relative screws and ring nuts) that lock the pair of arms ( Picture 9). Picture 9 Pag.
  • Page 24 7 DISASSEMBLY PROCEDURE 4. Remove the pair of arms from the equipment, with the relative oscillation bushings (Picture 10). Picture 10 Pag. 23 di 31...
  • Page 25 7 DISASSEMBLY PROCEDURE 5. Remove the four pins that lock the pair of arms (Picture 11). Picture 11 Pag. 24 di 31...
  • Page 26 7 DISASSEMBLY PROCEDURE 6. Remove the pair of arms from the equipment, with the relative oscillation bushings (Picture 12). Picture 12 Pag. 25 di 31...
  • Page 27 7 DISASSEMBLY PROCEDURE 7. Remove the pair of arms (with their bearings) from the equipment, after removing the pins that block them (Picture 13 and Picture 14). Picture 13 Picture 14 Pag. 26 di 31...

  • Page 28: Cylinders Removal

    7 DISASSEMBLY PROCEDURE 7.2.3 Cylinders removal CYLINDERS 1. Relieve the pressure of the hydraulic system and disconnect the pipes. 2. Remove the necessary arms as explained in the previous chapter. 3. Remove the cylinders and the remaining arms after removing the pins that secure them to the bolted supports (Picture 15).

  • Page 29: Cylinder Disassembly

    7 DISASSEMBLY PROCEDURE 7.2.3.1 Cylinder disassembly If it is necessary to replace the entire pair of cylinders, reassemble everything following the instructions listed in the previous point in reverse, if you also need to replace some cylinder component, proceed as indicated below: 1.

  • Page 30: Breakdowns And Solution

    8 BREAKDOWNS AND SOLUTION 8 BREAKDOWNS AND SOLUTION 8.1 Breakdowns and solutions FAILURE CAUSE SOLUTION Too low setting of the maximum Increase the pressure without exceeding pressure valve the maximum limit Insufficient pressure Contact the forklift manufacturer Insufficient strength Worn Pump Replace Worn cylinder seals Replace...

  • Page 31: Lubrication

    8 BREAKDOWNS AND SOLUTION 8.2 Lubrication Lubricate the sliding parts. Lubricate the pins (and the relative bushings) using the special grease nipples; Grease the sliding profiles of the bearings. Picture 17 Pag. 30 di 31...
  • Page 32 I-D02-01-62 - Rev.3...

Table of Contents