1. Manuals
  2. Brands
  3. forma Manuals
  4. Tractor
  5. F 65 4WD
  6. Operator's manual

forma F 65 4WD Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operator's Manual
Tractor
F 65 4WD
F 75 4WD
F 90 4WD
F 100 4WD

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the F 65 4WD and is the answer not in the manual?

Questions and answers

Summary of Contents for forma F 65 4WD

  • Page 1 Operator’s Manual Tractor F 65 4WD F 75 4WD F 90 4WD F 100 4WD...
  • Page 2 Engine number and Chassis number. We wish your prosperity and growth. Export Department 4th Floor, Pinnacle, Surajkund, Faridabad, NCR-121009, India Phone : +91-129-4550000, Fax : +91-129-4550022 E-mail: info@forma-international.com OperatOr’s Manual...
  • Page 3 OWNERSHIP AND TRACTOR DETAILS ----------------------------------------------------------------------------------------------------- OWNER’S NAME & ADDRESS ----------------------------------------------------------------TEL No -------------------------- Model Delivery Date : Chassis No. Bill No. / Date Engine No. Alternator Make / Sr. No. Battery Make / Sr. No. Starter Motor Make / Sr. No. FIP Sr.
  • Page 5 OWNERSHIP AND TRACTOR DETAILS ----------------------------------------------------------------------------------------------------- OWNER’S NAME & ADDRESS ----------------------------------------------------------------TEL No -------------------------- Model Delivery Date : Chassis No. Bill No. / Date Engine No. Alternator Make / Sr. No. Battery Make / Sr. No. Starter Motor Make / Sr. No. FIP Sr.

  • Page 7: Table Of Contents

    Index CHAPTER 1 : TRACTOR IDENTIFICATION Chassis Serial Number ......................13 Engine Serial Number ....................... 13 Universal Symbol ........................14 CHAPTER 2: INTRODUCTION, WARRANTY & SAFETY NOTES Introduction ..........................17 Warranty, Pre-delivery and Installation ..................17 Warranty Procedure ........................18 Parts Warning ...........................
  • Page 8 Index 2.29 To Avoid Side Overturns ......................29 2.30 To Avoid Rear Overturns ......................32 2.31 General Operating Hazards ..................... 34 2.32 Road Transport ......................... 35 2.33 Road Regulations ........................36 2.34 Safety-After Operation ......................36 2.35 Risks Deriving from Exposure to Noise ..................37 2.36 Safely Handling Batteries ......................
  • Page 9 Index 4.12 Turning off the Engine ......................57 4.13 Under Hood Muffler ........................58 4.14 Clutch ............................58 4.15 Gear Change Levers ........................ 58 4.16 Gearshift Lever ......................... 58 4.17 Range Selector ........................58 4.18 Shuttle Lever ..........................58 4.19 Power Take-off .......................... 59 4.20 Service Brake ...........................
  • Page 10 Index Replacement of Fuel Filter ....................... 82 Radiator ............................ 83 Replacement of Transmission/Hydraulic and Steering Oil Filters ..........84 5.10 Clutch Pedal ..........................84 5.11 Oil Changes in 4WD Front Axle ....................85 5.12 Oil Changes for Transmission, Rear Final Drives, Steering and Hydraulic Circuits ....86 5.13 Inspection of Hoses ........................

  • Page 11: Chapter 1 : Tractor Identification

    CHAPTER–1 TRACTOR IDENTIFICATION...

  • Page 13: Chassis Serial Number

    TRACTOR IDENTIFICATION 1.1 Chassis Serial Number Chassis serial number is punched on right side of front axle bracket (see figure 1.1) Chassis and/or engine serial numbers are used to register the vehicles. They are also used to assist your dealer when ordering spare parts or referring to special service information. Whenever you have occasion to consult your dealer, remember to identify your vehicle with this number.

  • Page 14: Universal Symbol

    UNIVERSAL SYMBOLS As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments, controls and other places on tractor. The symbols are shown below with an indication of their meaning. Read Operator’s Manual Fast Safety Alert Symbol Slow...
  • Page 15 CHAPTER–2 INTRODUCTION WARRANTY SAFETY NOTES...

  • Page 17: Introduction

    INTRODUCTION AND WARRANTY Introduction to, the conditions of operation, service and repair as specified by the manufacturer also constitute NOTE: This book is published for worldwide essential elements for the intended use. distribution, and availability of equipment shown These tractors should be operated, serviced and either as basic or accessory may vary according repaired only by persons familiar with all their to the territory in which the tractor is to be operated...

  • Page 18: Warranty Procedure

    INTRODUCTION AND WARRANTY 2.3 Warranty Procedure operates and have not made arrangements with your new Dealer, the latter will readily provide Correct installation, coupled with regular assistance in emergency but you will be charged maintenance, will do much to prevent breakdowns. at normal rates for any work undertaken unless: If, however, operating trouble is experienced during a.

  • Page 19: Safety Notes

    SAFETY NOTES Safety Alert Symbols and Terms This safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol identifies important safety messages on machines, safety signs, in manuals or elsewhere When you see this symbol, be alert to the possibility of personal injury or death Why is SAFETY important to you? *ACCIDENT DISABLE and KILL* *ACCIDENTS are COSTLY * * ACCIDENTS can be AVOIDED* SAFETY: TRACTOR and IMPLEMENT...

  • Page 20: Safety:danger, Warning And Caution

    SAFETY NOTES 2.11 Safety:Danger, Warning and Caution Book, have training, and know the safety rules and regulations for the job. Whenever you see the words and symbols shown Some regulations specify, for example, that no one below, used in this book and on decals, you MUST under the age of 18 years (according to European take note of their instructions as they relate to personal safety.
  • Page 21 SAFETY NOTES factory assembly. If the safety frame was deleted Safety Frame by the original purchaser or has been removed, it is recommended that you equip your tractor with a Safety frame and a seat belt. Safety frames are effective in reducing injuries during overturn accidents See fig.2.14 {a).

  • Page 22: Safety: Prepare For Safe Operation

    SAFETY NOTES 2.15 Safety: Prepare For Safe Operation Wear all the protective clothing and personal safety devices issued to you or called for by job conditions Don’t take risk hence you may carry/ wear the following : (a) A hard hat (b) Safety glasses.

  • Page 23: Know Your Equipment

    SAFETY NOTES 2.16 Know Your Equipment: Know your tractor. Know how to operate all equipments on your tractor and the implements attachments used with it. Know the purpose of all the controls, gauges and dials. Know the rated load capacity, speed range, braking and steering characteristics, turning radius and operating clearances.

  • Page 24: Use All Available Protective Devices

    SAFETY NOTES 2.17 Use all Available Protective Devices Rear View Mirror Keep all protective devices in place and securely fastened. Make certain all guards, shields safety signs are properly installed, as specified, and are in good condition. IMPORTANT: To help keep you and others around you safe, your tractor should be equipped with: •...

  • Page 25: Clean The Tractor

    SAFETY NOTES • Perform all maintenance procedures outlined in the maintenance section ofthis manual. • Check that the tractor PTO shield and drive line guards are in place and operating properly. • Check the tractor hydraulic and implement hydraulic system. If any leakage or damaged parts observed, repair or replace the same.

  • Page 26: Safety: Servicing The Tractor

    SAFETY NOTES civic amenity sites and garages providing facilities for disposal of used oil. If in doubt. contact your local authority for advice. To get to know the correct methods to dispose of oils, filters, tyres etc. contact your Dealer or the local agency for waste recycling.

  • Page 27: Safety: Starting

    SAFETY NOTES 2.22 Safety: Starting Warn bystanders before starting: Before starting, Walk all around the tractor and any attached equipment. Make sure that no one is under it, on it, or close to it. Let other workers and bystanders know you are starting up and don’t start until everyone is clear of the tractor, implements and towed equipment.

  • Page 28: Follow Recommended Starting Procedure

    SAFETY NOTES 2.23 Follow recommended starting procedures Follow the starting procedures recommended in the “Operation” section of this Operator Manual. This includes normal starting, cold starting. Test the controls After starting, recheck all gauges and lights. Make sure everything is functioning correctly. If the tractor does not respond correctly when each control is operated, DO NOT use the tractor until Fig 2.23 (a)

  • Page 29: Risk Of Overturning

    SAFETY NOTES some countries a passenger seat must be fitted In the event of overturning with a tractor fitted with to carry passengers. Never allow anyone to ride a safety frame, hold the steering wheel firmly and on the implements or other equipment including DO NOT attempt to leave the seat until the tractor trailers, except on certain harvesting equipment, has come to rest.
  • Page 30 SAFETY NOTES • DON’T pull a load too heavy for your tractor. It could run away on the down slope or the tractor could jackknife around a towed load. • DON’T brake suddenly. Apply brakes smoothly and gradually. • When going down a slope use the throttle to slow the tractor engine and use the same gear you would use to up the slope.
  • Page 31 SAFETY NOTES WARNING: NEVER disengage the clutch or attempt to shift gear after you have started downhill. • It is always preferable to straight up or down a steep slope rather than across it. • Avoid crossing steep slopes if possible. If you must do so, avoid any holes or depressions on the downhill side (Fig.2.29a).

  • Page 32: To Avoid Rear Overturns

    SAFETY NOTES 2.30 To avoid rear overturns WARNING: Hitching to the rear axle, or any other point above the drawbar, can cause a rear Front Weights overturn. DO NOT pull anything using the top link connection, or from any point above the centre line of the rear axle.
  • Page 33 SAFETY NOTES If the front end of the tractor starts to lift, reduce your speed (Fig. 2.30c) If your tractor is bogged down in the mud or frozen to the ground, DO NOT attempt to drive forwards. The tractor can rotate around its rear wheels and overturn (Fig.

  • Page 34: General Operating Hazards

    SAFETY NOTES 2.31 General operating hazards • When using chemicals, carefully follow the chemical manufacturer’s instruction for use, storage and disposal Also follow the chemical application equipment manufacturer’s instructions • When operating under poor visibility conditions, or in the dark, use your ground speed. (DO NOT use your ploughing lights when traveling on a roadway because rear pointed white lights are illegal except when reversing and may confuse...

  • Page 35: Road Transport

    SAFETY NOTES 2.32 Road Transport • Before operating your tractor on a public road, a number of precautions must be taken • Familiarize yourself - and comply - with all local bylaws, and national laws appropriate to your tractor. • Lock brake pedals together.

  • Page 36: Road Regulations

    SAFETY NOTES 2.33 Road regulations 2.34 Safety-After Operation When operating your tractor on a public road a When stopping at any time, bring the tractor to a number of precautions must be taken. secure halt (DO NOT park on a slope), apply the parking brake, engage the Park Lock (if installed), WARNING: DO NOT allow any passengers on disengage the PTO.

  • Page 37: Risks Deriving From Exposure To Noise

    SAFETY NOTES 2.35 Risks deriving from exposure to (music, bells) or the spoken voice when there is a noise: background noise, it can only be detected by means of an audiometric test Pulsating noise of great Noise characteristics and measurement intensity lasting a very short time are highly damaging Noise is a pressure variation in an elastic medium, since the ear Is unable to actuate any physiological...

  • Page 38: Safely Handling Batteries

    SAFETY NOTES 2.36 Safely handling Batteries Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level. Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always remove grounded (-) battery clamp first and replace grounded clamp last.

  • Page 39: Handle Fuel With Care

    SAFETY NOTES 2.37 Handle fuel with care: • It is highly flammable. Do not refuel tractor while smoking or when near open flame or sparks. Always stop engine before refueling tractor. Fill fuel tank outdoors. • Prevent fires by keeping tractor clean of accumulated trash, grease, and debris Always clean up spilled fuel.
  • Page 40 SAFETY NOTES CAUTION: Remove PTO cap (A) only when the PTO is to be used. As soon as PTO-driven implement is removed, re-install cap over PTO stub shaft. CAUTION: Never operate PTO unless the master shield is in the position shown. Switch off the PTO before raising the implement.

  • Page 41: Safety While Operating Loader Attachments

    SAFETY NOTES 4. Be sure all shields are in place and in good condition . Never operate PTO unless master shield is properly installed WITH ENGINE STOPPED, check integral shields on drive line by making sure they rotate freely on shaft Lubricate or repair as necessary.
  • Page 42 SAFETY NOTES • The equipment must be used by people aged more than 18 years, having the qualities required by the national legislation. • Before or during work, do not take alcoholic beverages, medicines or other substances that may alter your psycho-physical conditions and affect your working abilities.

  • Page 43: Safety Decals

    SAFETY NOTES 2.41 Safety Decals OperatOr’s Manual...
  • Page 44 SAFETY NOTES WARNING TO AVOID INJURY, THIS GUARD MUST BE KEPT IN PLACE WARNING DISENGAGE PTO LEVER BEFORE STARTING ENGINE OperatOr’s Manual...
  • Page 45 CHAPTER–3 INSTRUMENTS & CONTROLS...

  • Page 47: Instruments And Controls

    INSTRUMENTS AND CONTROLS Instrument and Controls Hand Accelerator Lever Shuttle Lever Foot Brake Pedal 2 WD/4WD Selector Lever Foot Accelerator Pedal Clutch Pedal Gear Shifter Lever 10 Steering Wheel Speed Range Selector Lever (LMH) 11 Parking Brake Lever Hydraulic Control Levers NOTE : Consult the Operation chapter for instructions on how to correctly use the controls.

  • Page 48: Instrument Panel

    INSTRUMENTS AND CONTROLS Instrument Panel Left Indicator Coolant Temperature Gauge High Beam Indicator RPM Meter Dry Air Filter Clogging Indicator Fuel Level Gauge Right Indicator 10 Engine Oil Pressure Gauge Battery Discharging Warning Light 11 Hour Meter Batter Indicator OperatOr’s Manual...
  • Page 49 INSTRUMENTS AND CONTROLS 3.2.3 CoolantTemperature Warning Indicator This needle comes to red zone when coolant temperature is too high. 3.2.4 High Beam Indicator This light glows when Head lights are in high beam mode. 3.2.5 Left and Right Turn Indicators These indicators glow when the left or right side indicator is switched ON 3.2.6 Battery Discharge Warning Light...
  • Page 50 INSTRUMENTS AND CONTROLS 3.2.9 Engine Oil Pressure Gaugae If the oil pressure in the engine goes below the prescribed level, the needle will come to red zone. If this should happen during operation, and it does not go off when the engine is accelerated to more than 1000 rpm.

  • Page 51: Dashboard Controls

    INSTRUMENTS AND CONTROLS Dashboard Controls Hazard Warning Switch Mobile Charging Socket Horn Switch Hand Accelerator Side Indicator Switch Head Light Switch Starting Key Ignition Switch Hazard Warning Switch Purpose of the hazard switch is as follows : • All the four lights blinking indicates that driver has no control on tractor. •...

  • Page 52: Tractor Lights

    INSTRUMENTS AND CONTROLS 3. 4 Tractor Lights 1. Head Lights 2. Front Parking Lights 3. Beacon Light (Optional) To be used according to your country’s regulations. 4. Rear Work Lights 5. Tail Lights Rear View Mirror Front Parking Head Lights Lights Work lamp Tail Lights...

  • Page 53: Operation

    CHAPTER–4 OPERATION...

  • Page 55: Boarding The Tractor

    OPERATION Operation Carefully read the starting instructions decals, affixed on the side where driver climbs. Boarding the Tractor Always board the tractor from left hand side where a footstep is provided while taking care the other part of body must not foul with levers. This will provide ease to operator.

  • Page 56: Engine

    OPERATION Engine Wait a further 10 seconds and then turn the ignition key to the “START’ position again Starting the Engine As soon as the engine starts, repeat the pre WARNING: Make sure that the starting system heating or starting procedure as described above. a/lows the engine to start only when all gear &...

  • Page 57: Marching The Tractor

    OPERATION Marching the Tractor WARNING: Before moving off, make sure you are perfectly familiar with the brakes, transmission, PTO, differential lock and engine shutoff. After starting the engine: 1. Fully press the clutch pedal, select the gear required and then select the speed range. Hand Throttle Lever WARNING: Make sure that the lever is set for the direction required.

  • Page 58: Under Hood Muffler

    OPERATION 4.13 Under Hood Muffler Under hood muffler fitted inside the bonnet for better aesthetics, vision and better sound muffing capabilities. Muffler Fig 4.13 4.14 Clutch Gearshift clutch pedal. Pedal released = Drive engaged Pedal pressed = Drive disengaged . Select lower gear as per load condition and don’t over ride the clutch for acceleration.

  • Page 59: Power Take-Off

    OPERATION 4.19 Power Take-Off (Fig. 4.21 a) Tractor is equipped with standard PTO that complies with International regulations. PTO output shaft is Installed at the rear of transmission housing. PTO Shaft can be driven in either of two modes 1. Live PTO •...
  • Page 60 OPERATION WARNING : PTO shafts implements operated by means of the PTO can be extremely dangerous. It is therefore advisable to comply with the following important instructions: WARNING: When PTO is running always use Protective Shield (Fig.4. 21-f) and when PTO is not operational protect PTO splines with PTO Cap (Fig.4.

  • Page 61: Service Brake

    OPERATION 4.20 Service Brake (Hydraulic Assisted) Tractor is equipped with hydraulic assisted brakes for less operating efforts. The main brakes are operated by means of two pedals (Fig. 4.20), one for each rear wheel. Braking on one side assists steering in tight maneuvers. By locking rear wheel on the inside of curve, you can virtually turn the tractor around on its own axis.

  • Page 62: Differential Lock

    OPERATION 4.22 Differential Lock The rear axle differential is equipped with a lockinq device to engage when one of the rear wheels slips owing to lack of grip. To lock the differential, slow the tractor down and press the foot lever (Fig 4.24).

  • Page 63: Front Drive, Four Wheel Drive (4Wd)

    OPERATION 4.23 Front Drive, Four Wheel Drive (4WD) Pull the lever in upward position for engaging 4WD mode. Push the lever towards downward the disengaging the 4WD. (Fig. 4.23). The purpose of the front drive is to increase traction on broken ground, mud and slippery surfaces. The control switch is used to engage and disengage the front drive.

  • Page 64: Wheels And Tyres

    OPERATION WARNING : When jacking up the tractor. pay 4.25 Wheels and Tyres attention that its weight is correctly distributed Regularly check that the front and rear wheel nuts and securely wedge the wheels on the ground. are fully tightened. Tighten all nuts and bolts to the required torque.

  • Page 65: Ballasting The Front Axle

    OPERATION 4.26 Ballasting the Front Axle If heavy implements that might destabilize the tractor are hitched to the lift, cast iron plates can be added to the front end to counterbalance their weight (Fig.4.26) The plates have handles so that they can be mounted and demounted more easily.

  • Page 66: Ballasting With Water For Rear Wheels

    OPERATION 4.27 Ballasting with Water for Rear Wheels Add weight to rear wheels if needed to improve traction or for stability. The amount of rear ballast should be matched to job and the ballast should be removed when it is not needed. The weight should be added to the tractor in the form of liquid ballast, rear wheel weights or a combination of both.

  • Page 67: Three Point Linkage

    OPERATION 4.29 Three-point Linkage Your tractor is equipped with a Category-II three point-linkage provided lever for 3 point linkage is provided on RHS of operator. To ensure correct tractor operation, check that the dimensions and weight of each implement correspond to the three point linkage and power lift specifications Components of three-point linkage (Fig.4.29) Quick attach three point linkage.

  • Page 68: Hitching & Unhitching Implements

    OPERATION 4.30 Hitching Implements Position the tractor to align corresponding linkage with the hitch points of implements. Keep the implement on hard & leveled surface and attach as per given below instructions : • First attach with Left lower link (A) •...

  • Page 69: Position Control-Operation

    OPERATION 4.31 Hydraulic Implement Control System: Rear Implements are controlled by two different types of controls, Position & draft control. Draft lever Position lever Fig 4.31 Position Control-Operation The P.C.lever controls the lifting and lowering of all implements used on the three point linkage. Moving the lever forward will lower the implement and moving it rearward will raise the implements.
  • Page 70 Top Hole : Attach top link to top hole where very low Draft sensitivity is required Viz. plowing in hard soil. Contact your Forma marketing/dealer to understand hitching Position of top link for specific implements used by you. Adjustable Lift Rods Use turn handle on the adjustable lift rod to adjust length of lift rods (increase/decrease length).By...

  • Page 71: Top Link Of The Mechanical Power Lift

    OPERATION 4.32 Top Link of the Lift The Rocker bracket has two holes for hitching the implement and adjusting it is slant. WARNING : Never tow with fhe top lmk connected to the swinging supporl of the hydraulic power lift. 4.33 Auxiliary Circuit WARNING : Never unhitch the implements before removing the QRC’s (Fig.4.

  • Page 72: Roll Over Protection Safety Structure (Rops)

    OPERATION 4.35 Safety structure (ROPS) The tractor is equipped with a ROPS (Roll over protection safety structure) (Fig.4-35a) mounted behind the driving seat and approved according to the CURRENT EEC STANDARDS. The protective structure is formed by two parts, one upper and one lower, which are bolted together The tractor must only b~ used with the protective structure in the upright position (Fig.4-35b)

  • Page 73: Tractor Transport

    OPERATION 4.36 Tractor Transport Towing the tractor If you need to tow or push the tractor for a short distance, remember that the power steering system will allow you to drive and steer it for a short way with the engine off. Put the following controls in Neutral.

  • Page 74: Jack Up The Tractor- Lifting Points

    OPERATION 4.37 Jack Up the Tractor- Lifting Points The illustrations show the recommended lifting points for jacking up the tractor. Use a stable lifting jack with sufficient lifting force. Raise front ofthe Tractor: A) Raise Center of the Axle (use wooden wedges between front axle support and front axle beam to prevent axle from tilting).

  • Page 75: Chapter 5: Maintenance

    CHAPTER – 5 MAINTENANCE...

  • Page 77: Routine Maintenance Table

    MAINTENANCE 5.1 ROUTINE MAINTENANCE TABLE ADJUST GREASE TIGHTEN C / P CHECK / TOP UP CHECK CLEAN WASHING C / T CHECK / TIGHT DRAIN REPLACE C/A CHECK I ADJUST MAINTENANCE INTERVAL (HOURS) 1000 1250 1500 1750 2000 SERVICE ITEM GENERAL COMPLETE WASHING NIPPLE GREASING...
  • Page 78 MAINTENANCE ADJUST GREASE TIGHTEN C / P CHECK I TOP UP CHECK CLEAN WASHING C /T CHECK I TIGHT DRAIN REPLACE C/A CHECK I ADJUST MAINTENANCE INTERVAL (HOURS) 1000 1250 1500 1750 2000 OPERATION OF HYDRAULICS HYDRAULIC HOSES AND CLAMPS FOR TIGHTNESS BRAKES SERVICE BRAKE OPERATION PARKING BRAKE OPERATION &...

  • Page 79: Fuel Tank Filling

    MAINTENANCE Fuel Tank Filling • Store fuel cans away from direct sunlight and slightly tilted, so that any sediment inside is Comply with the following instructions when eliminated through the outlet tube. working with the diesel fuel: • To make sludge and water condensation easier 1.

  • Page 80: Cleaning Of Air Cleaner

    MAINTENANCE Cleaning of Air Cleaner • Clean the primary element at first 50 hours and then after every 250 hours of operation or whenever choke indicator glows on dashboard. • Replace primary element after 3 times cleaning or 900 hrs, whichever is earlier. •...

  • Page 81: Engine Oil Level

    MAINTENANCE Engine Oil Level max. mark Leave the tractor parked on a leveled surface for min. mark at least five minutes before checking the level, to allow the oil to settle in the sump. Take out the Dipstick, wipe it with a rag and then Dipstick dip it into sump again, then remove the dipstick again and ensure that the oil level is within the...

  • Page 82: Replacement Of Fuel Filter

    MAINTENANCE Replacement of Fuel Filter (Single Stage) 1. Shut down fuel cock. 2. Remove the filter by rotating it in anti-clockwise direction by hand or special wrench. 3. Take new filter and check it for proper seating of gasket. 4. Apply clean engine oil to gasket on the new fuel filter.

  • Page 83: Radiator

    MAINTENANCE Radiator Radiator Cap Coolant Level in Radiator (Hot) Cooling system is closed pressurized system so don’t operate the tractor without radiator cap or Slowly open the radiator cap up to the safety catch cap with damaged rubber seals/defective release (about 1/3 turn).

  • Page 84: Replacement Of Transmission/Hydraulic And Steering Oil Filters

    MAINTENANCE Replacement of Transmission / Hydraulic I Steering Oil Filters Suction Line Filters (1 No.) • Carefully unscrew oil filter from its adapter, Use of Riter wrench may be necessary. • Clean the filter adapter and lubricate rubber seal on replacement filter with clean hydraulic oil.

  • Page 85: Oil Changes In 4Wd Front Axle

    MAINTENANCE 5.11 Oil Changes in 4WD Front Axle Axle housing • Place a vessel under the drain plug (see fig. 5.11. Remove the drain plug, drain out all the oil. • Fit the plug back when no more oil is coming out.

  • Page 86: Oil Changes For Transmission, Rear Final Drives, Steering And Hydraulic Circuits

    MAINTENANCE 5.12 Oil Changes for Transmission, Rear Final Drives, Steering & Hydraulic Circuits NOTE: It is advisable to change the oil in the gear box for the first time after 500 hours, then after every 1000 hours service. NOTE: When draining out and filling oil and checking oil level, take care that the transmission is in horizontal position.

  • Page 87: Inspection Of Hoses

    MAINTENANCE 5.13 Inspection of Hoses Check Carefully Battery Charging Check hose clamps of the following systems for Protect against freezing. Insure that terminals are tightness: clean and tight. Check specific gravity of battery using a battery hydrometer • Air Cleaner to engine intake or turbocharger Specific gravity of a fully charged battery is 1265 •...

  • Page 88: 16 Starter Motor

    MAINTENANCE 5.16 Starter Motor(12V, 2.5kW) Starter motor is mounted on the right side of the engine. The starting motor rotates the engine crankshaft for starting. Visually check the starter for damage. If starter is dusty, blow off dust using compressed air. Note: If defects are found in the starter, contact your dealer.

  • Page 89: Fuses In Fuse Box

    MAINTENANCE 5.18 Fuses in Fuse Box • Place stands or other supports under the axles in order to take the weight off the wheels. When Fuses against short circuits and excessive power the tractor is raised in this way, it is advisable to draw protect the tractor’s electrical system.

  • Page 90: 20 Oil And Lubrication Chart

    MAINTENANCE 5.20 Oil and Lubrication Chart Aggregate Capacity Recommended Grade Engine Oil Sump 12 Litres SAE 5W30 SAE 10W40 SAW 15W40 SAE 20W40 Transmission, Hydraulic in F90 & 37 Litres SAE 80W90 F100 4WD Model Transmission, Hydraulic in F75 & 37 Litres SAE 80W90 F65 4WD Model...

  • Page 91: Technical Specifications

    CHAPTER – 6 TECHNICAL SPECIFICATIONS...
  • Page 93 TECHNICAL SPECIFICATIONS Technical Specifications: Specification Tractor model F 65 4WD Make Forma Engine Type Type Four Stroke,Water Cooled , 4 Cylinder,Naturally Aspirated, Direct Injection,Diesel Engine. Model And Identification A65/61.2 Hp Bore X stroke 105X118 Firing Order 1-3-4-2 Engine Displacment(Cc) 4088 Compression Ratio 19.5:1±0.5...
  • Page 94 TECHNICAL SPECIFICATIONS Technical Specifications: Specification Tractor model F 75 4WD Make Forma Engine Type A75TC Type Four stroke,water cooled , 4 cylinder, turbochargered, direct injection, diesel engine. Model And Identification A75TC/74.8 HP Bore X stroke 105x118 Firing Order 1-3-4-2 Engine...
  • Page 95 TECHNICAL SPECIFICATIONS Technical Specifications: Specification Tractor model F 90 4WD Make Forma Engine Type A90TC Type Four stroke,water cooled , 4 cylinder, turbochargered, direct injection, diesel engine. Model And Identification A90TC/90 HP Bore X stroke 105x118 Firing Order 1-3-4-2 Engine...
  • Page 96 Technical Specifications: Specification Tractor model F 100 4WD Make Forma Engine Type A100 TC Type Four stroke,water cooled , 4 cylinder, turbochargered, direct injection, diesel engine. without intercooled & Model And Identification A100TC/98 HP Bore X stroke 105x118 Firing Order...

  • Page 97: Chapter 7: Do's And Dont's

    CHAPTER· 7 Do’s & Dont’s...

  • Page 98: Exhaust System

    DO’s & DONT’s DO’S DONT’S ENGINE ENGINE a. General a. General 1. Do release the starter key once the engine has 1. Do not keep on continuously cranking the started engine with starter key It will shorten the life of battery &...
  • Page 99 DO’s & DONT’s DO’S DONT’S CLUTCH CLUTCH 1. Do ensure that clutch free pedal play is between 1. Do not rest the foot on the clutch pedal. 25 to 35 mm. 2. Do not work the tractor by slipping and re- 2.
  • Page 100 DO’s & DONT’s DO’S DONT’S ELECTRICAL ELECTRICAL 1. Do ensure that the battery terminals are kept 1. Do not change leads of the battery terminals as clean. this will lead to failure of electrical components 2. Do ensure terminal base is Lubricated with 2.
  • Page 101 CHAPTER· 8 Trouble Shooting...

  • Page 103: Chapter 8: Trouble Shooting

    TROUBLE SHOOTING TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE REMEDY ENGINE Wrong way of starting engine Use proper way of starting No fuel Check fuel level Air trapped in fuel system Bleed the fuel system Engine not starting Checking of fuel system Contact your dealer Fuel injector faulty Contact your dealer...
  • Page 104 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE REMEDY ENGINE Air cleaner is dirty/choked Clean air cleaner Overloading of engine Reduce load or shift to low gear High Improper valve clearance Check and adjust Fuel Implement setting improper Adjust it and take instructions from dealer for right option Consumption Less engine temp...
  • Page 105 TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE REMEDY ELECTRICAL Battery terminal(s) loose or rusting of Clean and tight the terminals Electrical terminal(s) System Not Working Less specific gravity of battery Replace or fill electrolyte up to level Battery terminal loose Tightened Starter Motor Battery discharged fully Recharge or replace battery Not Working...

  • Page 107: Chapter 9: Tractor Installation Certificate, Customer Feed Back Card & Service Record

    CHAPTER – 9 Tractor Installation Certificate Customer Feedback Card Service Record...

  • Page 109: Tractor Installation Certificate

    4th Floor, Pinnacle, Surajkund, NCR-121009, India TRACTOR INSTALLATION CERTIFICATE TRACTOR DETAILS OWNER’S DETAILS Engine No. ________________________________________ Name ________________________________________________ Chassis No: ________________________________________ Address ________________________________________________ FIP No. ________________________________________ ________________________________________________________ Gear Box No. ________________________________________ ________________________________________________________ Alternator Make and No. _______________________________ Phone No. _______________________________________________ Hydraulic Pump No.
  • Page 110 OperatOr’s Manual...
  • Page 111 4th Floor, Pinnacle, Surajkund, NCR-121009, India TRACTOR INSTALLATION CERTIFICATE TRACTOR DETAILS OWNER’S DETAILS Engine No. ________________________________________ Name ________________________________________________ Chassis No: ________________________________________ Address ________________________________________________ FIP No. ________________________________________ ________________________________________________________ Gear Box No. ________________________________________ ________________________________________________________ Alternator Make and No. _______________________________ Phone No. _______________________________________________ Hydraulic Pump No.
  • Page 113 CUSTOMER FEEDBACK CARD Customer Name : ............................Address : .................................................. Phone (S) ........... Chassis No..........Engine No........Model ......... Delivery Dealer Name ..........................Delivery Dealer Code ..............Delivery Date........S. No. ANY PROBLEMS FACED WITH THE TRACTOR RECTIFIED (Yes/No) 2.

  • Page 115: Service Record

    SERVICE RECORD CH NO ___________________________________ ENGINE NO ______________________________ Dealer Dealer S. No. Date/HMR Brief Job Description Action Taken Code Sign OperatOr’s Manual...

This manual is also suitable for:

F 75 4wdF 90 4wdF 100 4wd

Table of Contents