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Related Manuals for imes-icore CORiTEC 150i Series
Summary of Contents for imes-icore CORiTEC 150i Series
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Page 5: Table Of Contents
Table of contents Basic guidelines ....................9 Explanation of the machine types and designations ..........9 1.1.1 Overview of the respective chapters ..............10 1.1.2 Explanation of the warning and information fields ..........11 1.1.3 Symbol key ......................12 1.1.4 Symbols on the packaging .................. - Page 6 Layout and function .................... 39 Front view ......................39 Side view left ......................40 Side view right ....................... 41 Rear view ......................42 Control elements (front) ..................43 Connection panel (rear) ..................44 Maintenance unit ....................45 Working room ......................46 Blank holder with tool magazine ................
- Page 7 7.11.3 Cooling lubricants (optional) .................. 69 Operating the machine..................70 Safety instructions for operation ................70 Operating elements ....................73 Operating modes ....................74 8.3.1 Dry processing ...................... 74 8.3.2 Wet processing (CORiTEC 150i PRO) ..............76 Operating modes ....................77 8.4.1 Automatic mode ....................
- Page 8 10.3.4 Working room door ....................113 10.3.5 Cooling lubricant tank, Sealing rings and filters ............ 113 10.3.6 Flushing the cooling lubrication system ..............114 10.3.7 Illuminant ......................115 10.3.8 Extraction system ....................115 10.3.9 Filters of the aeration fans ................... 115 10.3.10 Emptying the condensate container of the maintenance unit .......
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Page 9: Basic Guidelines
This operating manual is valid for the following machine types: The individual specifications can be found in the technical data. If the contents affect all machine types, they will be designated in the text as CORiTEC 150i series. • CORiTEC 150i PRO •... -
Page 10: Overview Of The Respective Chapters
1.1.1 Overview of the respective chapters Chapter 1 contains fundamental instructions and information about the operating manual Chapter 2 includes safety-related information for working with the machine. Chapter 3 includes the description of the machine. Chapter 4 includes all technical data of the machine. Chapter 5 provides information on the layout and function of the machine. -
Page 11: Explanation Of The Warning And Information Fields
1.1.2 Explanation of the warning and information fields The following warning fields label hazards according to their risk level (hazard level) and contain important safety-relevant information on handling the machine. The information field contains (important) instructions and additional information. Furthermore, always observe the generally valid accident prevention regulations and the internal health and safety regulations. -
Page 12: Symbol Key
1.1.3 Symbol key Symbols are used in this operating manual and on the machine itself in order to highlight particularly important sections/areas. Pay special attention to all sections/areas that are marked with the symbols listed here! Symbol Description Caution, warning, danger! Personal injury due to a lack of care! This symbol is used in all areas where a lack of diligence can lead to (serious) personal injury or property damage. - Page 13 Symbol Description Attention! Concerning ozone discharge! This symbol indicates on outlet of ozone. Ozone can be harmful to the human body. People with pacemakers or implanted defibrillators must keep their distance! Machines designated by this symbol may not be operated by persons with implanted pacemakers, implanted defibrillators or other active implants, nor may such persons be in proximity to such machines.
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Page 14: Symbols On The Packaging
1.1.4 Symbols on the packaging Always observe the following symbols on the packing during transport. Symbol Description Fragile! Packages marked with this symbol contain fragile and sensitive contents. Handle the package with care, do not allow it to fall and protect it against impacts. -
Page 15: Symbols On The Device
For the installation and commissioning of software or the accessories, also observe the additional manuals, instructions and annexes provided. imes-icore machines are compliant with CE requirements and marked appropriately. For all other machine parts and components, for which the CE safety guidelines are applicable, start- up is prohibited until all corresponding requirements have been fulfilled. -
Page 16: Limitations Of Liability
Insofar as the exclusion of liability is legally permissible, imes-icore GmbH shall not be liable for any loss or damage arising due to this product, regardless of whether this is due to direct, indirect, special, collateral or consequential damages, irrespective of the legal grounds, including guarantee, contract, negligence or malice. -
Page 17: Warranty
CE-conformity and the manufacturers guarantee! As soon as such changes are made to the machine, imes-icore GmbH accepts no liability whatsoever. The ECM test only applies to the machine in its original configuration ex works. -
Page 18: Contact
Email info@imes-icore.de D-36132 Eiterfeld Internet www.imes-icore.de 1.9.2 Customer service Our customer service department will be happy to provide you with technical information: imes-icore customer service Telephone +49 (0) 6672 898-469 ® imes-icore GmbH +49 (0) 6672 898-222 Address Im Leibolzgraben 16 Email service@imes-icore.de... -
Page 19: For Your Safety
For your safety The following chapter contains a list of safety aspects that are required for the protection of personnel, as well as safe and fault-free operation of the machine. Responsibility of the operator Read this operating manual through carefully before connecting, starting up and operating the machine! As with all technical systems, it is only possible to guarantee the faultless functionality and operational safety of this machine if the generally applicable safety precautions and the special safety instructions in this operating manual are observed during its operation. -
Page 20: Information About The Intended Use
Brief description The machines of the CORiTEC 150i series were developed for the production of dentures and especially for the requirements of the dental industry. Thus, these machines are not suitable for the application of conventional milling techniques. -
Page 21: Intended Use
Perform an assessment to determine the requirement for an automatic extinguishing system! • Only use tools that are defined by imes-icore GmbH on the website, or that have been retrospectively approved. • The machine must only be operated with approved cooling lubricants from imes-icore GmbH. -
Page 22: Residual Risks And Fundamental Dangers
Residual risks and fundamental dangers During intended use of the machine, general residual risks and fundamental dangers arise, which are listed in the following chapter. DANGER! Due to sharp tools, pieces and components When dealing with sharp tools and blank s there is an increased risk of cuts that can lead to death! Always wear cut-resistant safety gloves when reaching into the machine interior and when handling tools and blanks! -
Page 23: Reasonably Foreseeable Misuses
CAUTION! General shock and crushing hazard! In dealing with the milling machine, injuries can be caused by bumping or crushing! • Reading, understanding and following the operating instructions! • Training and commissioning by qualified personnel! • Use of suitable personal protective equipment! 2.5.1 Reasonably foreseeable misuses The (reasonably) foreseeable misuses include:... -
Page 24: Danger Due To Electrical Energy
2.5.2 Danger due to electrical energy DANGER! Due to electric shock! Contact with live parts or damage to insulation poses immediate danger to life and limb due to electric shock! Before working on electrical components, disconnect the system from the mains and prevent it from being switched on again during work! DANGER! Due to stored charges! -
Page 25: Mechanical Hazards
2.5.3 Mechanical hazards WARNING! Concerning rotating components and moving axes! Risk of injury and death due to contact with rotating or moving components of the machine! • Before starting work check that all covers, safety and protective equipment are correctly installed and functional! •... -
Page 26: Fire Hazard
When handling cooling lubricants, the corresponding safety data sheet is used with particular awareness of the fire risks. • Only cooling lubricants approved by imes-icore GmbH are used. When using these substances, sufficient ventilation must be provided. • Every employee who works with this machine in any manner receives regular safety instructions, is sufficiently trained and has read the operating manuals. -
Page 27: In Case Of Fire
2.5.6 In case of fire In case of fire, only extinguish this at the machine with a CO2 fire extinguisher (carbon dioxide extinguisher). The use of extinguishers containing water must be avoided with electrical systems for safety reasons! In case of fire: •... -
Page 28: Substance Hazards (Dust)
Substance hazards (dust) When working with certain materials, fine milling/drilling dust may arise. These can be hazardous to health or flammable and should be extracted with an approved extraction system by imes-icore GmbH. The machine operator must ensure that: •... -
Page 29: Substance Hazards (Vapours)
2.5.9 Substance hazards (vapours) When working with certain materials, vapours (aerosols) may be created. These may be flammable or hazardous to health. The machine operator must ensure that: • Employees receive regular safety training. • Employees are sufficiently sensitised in this regard (information security). •... -
Page 30: Noise/Sound Emissions
2.5.11 Noise/sound emissions The machine's emissions sound pressure level is lower than or equal to 85 dB(A) when using the approved materials and tools. However, noise peaks may arise with certain processing combinations, and the operator must therefore ensure that: •... -
Page 31: Personnel Requirements
Personnel requirements The tasks described in this operating manual place different requirements on the qualifications of the persons entrusted with these tasks. WARNING! With insufficient qualification of personnel! Insufficiently qualified personnel are unable to correctly assess risks posed when working with the machine. -
Page 32: Machine Description
• PMMA The blanks for the above stated materials are available from the sales department of imes-icore GmbH. Depending on the material, blanks up to a height of 30 mm can be machined. For block materials and prefabricated abutments, appropriate blank holders must be used! These are necessary to clamp other geometries in the round blank holders. -
Page 33: Cooling Lubricant Coritec Mill & Grind Liquid
Cooling lubricant CORiTEC mill & grind liquid Only use cooling lubricant from imes-icore GmbH. The mixture ratio can be found in the cooling lubricant description. For further information regarding handling and disposal, refer to the separate safety data sheet, which you can request from the customer service department of imes-icore GmbH at any time. -
Page 34: Technical Data
Technical data Machine Specification Value Unit (W x H x Dimensions 422 x 644 x 556 D) mm Weight (gross) ~ 75 ― Drive type High-torque stepper motors ― Control Stepper motor control IME 481 ― Protective door Flap door ―... -
Page 35: Connection Values
Connection values Specification Value Unit Voltage 100 - 240 Nominal current max. 1.5 Frequency 50 / 60 Nominal power max. 500 Required air pressure 3 | 44 bar | PSI Required air flow rate l/min Main fuse Ambient and installation conditions The components of the machine have different coefficients of expansion. -
Page 36: Requirement For A Compressed Air Connection
Requirement for a compressed air connection The compressed air connected must expressly comply with the following conditions: Specification Value Unit Air pressure [P] 3 to 4 Connection Plug-in nipple NW 7.2 (quick connection) 4.5.1 Air purity Specification according to ISO 8573-1, Compressed air for general use, part 1: Contaminants and quality classes Specification Class... -
Page 37: Type Plate
Type plate The type plate contains all information about the identification and classification of the machine. The type plate is located on the rear side of the system. This figure is an example and serves as an illustration only. Pos. Designation Machine manufacturer Notes... -
Page 38: Technical Drawing
Technical drawing All dimensions are indicated in millimeters (mm). Front view Side view P a g e |... -
Page 39: Layout And Function
Layout and function Front view Pos. Designation Touchscreen TFT Protective door Front panel of cooling lubricant tank Cooling lubricant level display Operating keys P a g e |... -
Page 40: Side View Left
Side view left Pos. Designation Ventilation slits Maintenance unit with compressed air connection P a g e |... -
Page 41: Side View Right
Side view right Pos. Designation Machine feet Ventilation slits P a g e |... -
Page 42: Rear View
Rear view Pos. Designation Ventilation fans Machine main switch Connection for suction hose of the extraction system Ventilation lamella P a g e |... -
Page 43: Control Elements (Front)
Control elements (front) Pos. Designation Power button Stop button Cover status display P a g e |... -
Page 44: Connection Panel (Rear)
Connection panel (rear) Pos. Designation Mains connection socket for mains connection cable (IEC connection cable) Access fine wire fuse RJ-45 Network connection USB-socket type A (USB connection) Sub-D connection for the control line of the extraction system Air connection Machine main switch P a g e |... -
Page 45: Maintenance Unit
Maintenance unit Pos. Designation Condensate container Compressed air connection (plug-in nipple NW 7.2 (quick connection)) Condensate outlet (tightens/loosens manually) Pressure display (bar) Pressure control valve P a g e |... -
Page 46: Working Room
Working room Pos. Designation Workspace lighting Electronic connections for automatic calibration Suction nozzles Cooling lubricant runoff Milling spindle Ionizer seal Ionizer P a g e |... -
Page 47: Blank Holder With Tool Magazine
Blank holder with tool magazine The machine's tool magazine contains a total of 10 tool stations for ready-ringed tools. The arrangement of the tool stations is shown in the following figure (1). The length measuring probe (3) for measuring the tools is located in front of the tool stations. The blank holder (2) and the tool magazine are structurally combined in one assembly. -
Page 48: Cooling Lubricant System (Coritec 150I Pro)
The cooling lubricant system is preinstalled in the CORiTEC 150i PRO machine. To fill the cooling lubricant tank, the front panel is pulled off of its attachment in the direction of the operator. Only use approved cooling lubricants by imes-icore GmbH. These are optimally tailored to the needs of the machine Pos. -
Page 49: Cooling Lubricant Tank (Coritec 150I Pro)
5.11 Cooling lubricant tank (CORiTEC 150i PRO) The cooling lubricant tank of the CORiTEC 150i PRO must be filled with 3 l of cooling lubricant. It consists of several components (see diagram). The screens filter milling dust from the cooling lubricant used and clean this so that it can be used again for cooling and lubrication. -
Page 50: View Of Axis Arrangement
5.12 View of axis arrangement View from left View from front P a g e |... -
Page 51: Coordinate System
5.13 Coordinate system The linear axes are labeled with the letters X, Y and Z. Rotary axes and swivel axes are generally designated with the letters A, B, and C. 5.14 Assignment of the movement axes axis. Designation Description Longitudinal +X towards the back -X towards the front axis... -
Page 52: Safety Equipment On The Machine
5.15 Safety equipment on the machine DANGER! By manipulating safety fittings! You are at risk of serious injuries and even death if you remove or deactivate the safety equipment! • Do not dismantle or manipulate the safety device! • Check correct function of safety devices on a regular basis! •... -
Page 53: Protective And Access Door
For service and maintenance work, the two rear cover panel enable access to the power electronics (only for service employees of imes-icore GmbH). During operation, the protective door of the machine interior is locked and cannot be opened (cover status display does not light up). -
Page 54: Protective Door Monitoring
5.15.3 Protective door monitoring The protective door to the machine interior is monitored with a safety interlocking system. If the protective door is opened, then the machine cannot be started and is in set-up mode! 5.15.4 Protective door lock The protective door to the milling area is locked during a milling process and can only be opened when all axes and the milling spindle have come to a standstill. -
Page 55: Safety Equipment That The Operator Might Have To Retrofit
When dry processing certain materials, the operator must install an extraction system, in order to vacuum off fine dust that is harmful to health. Only use original imes-icore extraction systems because these are designed for the requirements of the machine. Other extraction systems require the approval of imes-icore GmbH. -
Page 56: Displays And Signal States
5.18 Displays and signal states 5.18.1 Lights on the control panel Symbol / colour Condition Blue Power element of the machine, energized. Power element of the machine, not energized. Protective doors can be opened because the machine is not White moving. -
Page 57: Transport And Packaging
Transport and packaging Safety instructions for transport Personnel required: Specialist personnel Protective Protective work clothing, protective equipment required: gloves, safety footwear Before installation and further use, it is necessary to familiarise the storage, operating and maintenance personnel of the operator with package handling. It is essential to observe the following instructions! 6.1.1 Improper transport... -
Page 58: Eccentric Centre Of Gravity
6.1.2 Eccentric centre of gravity WARNING! Watch for falling or toppling transported items! Incorrect striking (fastening) may result in injury or even death due to tipping or falling transport pieces, as these may have an eccentric centre of gravity! • Observe the markings and details of the centre of gravity of packages. -
Page 59: Standard Scope Of Delivery
Standard scope of delivery • CORiTEC 150i dry or CORiTEC 150i PRO • chuck maintenance kit • Brush for machine cleaning • Operating Manual • Mains cable 3 m • Patch cable CAT6 RJ45 • Bit holder short hexagon socket •... -
Page 60: Installation And First Commissioning
Installation and first commissioning Safety instructions for installation and first commissioning Personnel required: Specialist personnel / manufacturer Protective work clothing, protective Protective gloves, safety footwear, safety goggles, equipment required: hearing protection WARNING! Concerning defective installation and initial commissioning! Defective installation and false first commissioning can result in serious injuries and significant property damage! •... -
Page 61: Requirements For The Installation Location
Ergonomics and workplace configuration In order to enable the best possible operability and ergonomic work, the machine should be placed on a suitable machine table. imes-icore GmbH will be happy to offer a machine table tailored to your machine. P a g e |... -
Page 62: Floor Plans
Floor plans 7.4.1 For operation of the machine All dimensions are indicated in millimetres (mm) and not true to scale. Working area P a g e |... -
Page 63: For Service And Maintenance Work
7.4.2 For service and maintenance work All dimensions are indicated in millimetres (mm) and not true to scale. Working area For service and maintenance work, there must be a distance of 1000 mm to the room ceiling! P a g e |... -
Page 64: Space Requirement
Space requirement When installing the machine, make sure there is sufficient space around the machine. • The machine dimensions can be found in the technical drawing (see chapter 4.8) or the technical data (chapter 4). • Keep sufficient space available around the machine for ventilation and hose connections, and avoid stumbling hazards when laying the connection cables and hoses. -
Page 65: Setting Up The Machine
Setting up the machine In order to set up the machine, proceed as follows: Step Description Transport the machine to the intended installation site (sufficient space must be kept available all around the machine for operation and set-up, traffic/emergency exit routes must be kept clear). Only remove the packaging directly prior to installation. -
Page 66: Aligning The Machine
Aligning the machine The clamping surface and all axes are aligned at precise right angles in the factory. It is therefore unnecessary to align the machine. Never loosen the axes fastenings, otherwise a service technician will need to readjust these against a cost! The alignment of the machine is checked and guaranteed by authorized service personnel during commissioning! Connection to the mains network... -
Page 67: Before First Commissioning
7.10 Before first commissioning Before initial commissioning, you must ensure that: • The system is installed and aligned on a horizontal surface. Check this with a suitable spirit level. • The safety distances from the installation plans (see chapter 7.4) were adhered to. •... -
Page 68: Extraction Systems (Optional)
Only process materials that may produce fine dust or gases in conjunction with an appropriately configured extraction system. Please observe the separate operating manual when using and servicing the extraction system. imes-icore GmbH will be happy to offer the appropriate extraction systems. -
Page 69: Cooling Lubricants (Optional)
7.11.3 Cooling lubricants (optional) Only use cooling lubricants approved by imes-icore GmbH for material processing with a cooling lubricant system. The cooling lubricants used by imes-icore are optimally tailored to the requirements of the machine and guarantee a seamless processing sequence. To ensure intended use, storage and disposal of the cooling lubricant be sure to read the respective safety data sheet issued by the manufacturer. -
Page 70: Operating The Machine
Operating the machine Safety instructions for operation Personnel required: Operator Protective work clothing, protective Protective gloves, safety footwear, safety equipment required: goggles, hearing protection For safe handling of the machine, note the following points: • Persons who operate the machine must be at least 18 years of age! •... - Page 71 DANGER! Due to improper operation! Improper operation of the machine can result in serious injuries and significant property damage! • Operating steps must be carried out in accordance with the instructions in this operating manual! • Safety devices must not be bypassed, manipulated or turned off! •...
- Page 72 CAUTION! When switching the machine and the accessories on and off! Incorrect switching on and off can cause a short! The machine and accessories must always be switched on and off with the respective master switch. Never use the mains plug as an on / off switch! CAUTION! Loose tools or objects inside the machine! Loose tools or objects in the interior of the machine can block or be thrown around moving...
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Page 73: Operating Elements
Operating elements Machines from the CORiTEC 150i series have the three following operating elements: Pos. Designation Description The control panel serves to operate the machine (control -PC). Navigation and the entry of data for the Control panel operating system and operating software are done directly via the touchscreen. -
Page 74: Operating Modes
CAUTION! In case of improper use of an imes-icore extraction system! The extraction systems supplied by imes-icore GmbH serve exclusively to vacuum dry milling dust. Do not vacuum cooling lubricant residues with the extraction systems supplied. This can lead to serious damage and even destruction of the extraction system! Thoroughly clean the machine when changing the type of machining and at least once a day! During dry processing, the material is processed without a cooling lubrication system. - Page 75 In order to start dry-processing a blank, proceed as follows: Step Description Connect the extraction system to the control connection of the machine (1) using the supplied control cable (included in the extraction system). Plug the hose of the extraction system into the suction port (2). Connect the low-heat device connector of the extraction system to an external Schuko socket®.
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Page 76: Wet Processing (Coritec 150I Pro)
8.3.2 Wet processing (CORiTEC 150i PRO) In order to start wet-processing a blank, proceed as follows: Step Description Thoroughly clean the complete machine interior of chips and dry milling dust (always wear protective gloves and protective goggles!). Remove the cooling lubricant tank (2) access door by pulling it off. Remove the cooling lubricant tank (1). -
Page 77: Operating Modes
8.4.3 Expanded set-up Expanded set-up is only accessible to authorised and trained specialist personnel (service personnel) of imes-icore GmbH. This function serves to parametrise the machine and access is protected by a password. Process description The templates of the components to be milled are sent as "STL files" to a CAM software, such as CORiTEC iCAM VX in the CAM software, the components are positioned in a blank. -
Page 78: Tasks Before Each Use Of The Machine
Tasks before each use of the machine Observe the following every time before starting work with this machine: • Check the machine for visible defects and ensure integrity. • Make sure that all covers and safety equipment are installed and functioning perfectly. •... -
Page 79: Switching On The Machine
Switching on the machine In order to switch on the machine, proceed as follows: Step Description Close the safety door. Switch on the main switch (position "1"). Switch on the power button. If necessary, activate additional accessories (such as the extraction system). Open “settings”. -
Page 80: Insert Blank
Insert blank Step Description Start the machine (chapter 8.8). Wait until the cover signal lamp lights up, then open the protective door. Loosen (do not remove) the clamping screws (black circle) with a 3 mm Allen key. Remove the clamping ring by turning it in a clockwise direction to the right. -
Page 81: Remove Blank
8.10 Remove blank In order to remove a blank from the blank holder, proceed as follows: Step Description Start the machine (chapter 8.8). Wait until the cover signal lamp lights up, then open the protective door. Loosen (do not remove) the clamping screws (black circle) with a 3 mm Allen key. -
Page 82: Load The Tool Magazine
8.11 Load the tool magazine Only use milling tools from imes-icore GmbH. The tool magazine can be loaded with a maximum of ten tools. Each available tool position can be assigned an arbitrary tool type. The software does not check whether the milling cutters in the tool fields are actually inserted in the machine. -
Page 83: Tool Assignment In The Smart Control Operating Software
8.12 Tool assignment in the Smart Control operating software The following chapter includes a description of how to allocate a tool type to a tool station. Step Description Start the machine (chapter 8.8). Open the "Tools" menu item. Open the "Equip tool magazine" menu. Select the station number in the “Tool places”... -
Page 84: Replacing Old Tools
The runtime of the tools is logged during machining. The preset maximum service life of the tools is a recommendation of imes-icore GmbH and may vary depending on the material used. If the runtime of a tool has expired, it must be replaced. The tool must also be replaced after a tool breaks. -
Page 85: Starting A Milling Process
8.14 Starting a milling process In order to start a milling process, proceed as follows: Step Description Start the machine (chapter 8.8). Insert the blank (see chapter 8.9). For wet processing, check the cooling lubricant fill level. Close the protective door. Open the "Jobs"... -
Page 86: Switching Off The Machine
Switch off any accessories (e.g. extraction system). 8.16 Replacing the blank holder Various blank holders can be used in the machines of the CORiTEC 150i series. The following description can be used analogously for changing all available blank holders. Torques for the fastening screws of the... - Page 87 Step Description Remove the two M6 cylinder head screws of the installed blank holder by using the torque wrench with hexagon socket bit. Remove the two M6 cylinder head screws of the installed blank holder. Carefully place the new blank holder on the fixing.
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Page 88: Smart Control Operating Software
Smart Control operating software Menu selection In the menu selection you can switch menus. Symbol Designation Jobs Tools Settings P a g e |... -
Page 89: Jobs Menu Item
Jobs menu item After starting the operating software, the Jobs menu item will open. This menu contains the functions and status displays before and during the milling process. Pos. Designation Menu selection Milling files menu Options for milling files Status displays during machining Job processing control keys List of required tools with status display Options... -
Page 90: Options For Milling Files
9.2.1 Options for milling files In the options for milling files, milling files can be loaded into the list of milling files. Milling files can also be deleted, archived and prioritized. Symbol Designation Load milling file into the list of milling files Archive milling file (optionally delete) Move the milling file up in priority Move the milling file down in priority... -
Page 91: Job Processing Control Keys
9.2.3 Job processing control keys The processing options control the processing of the milling file. Symbol Designation Start processing the milling file Pause processing of the milling file Stop processing of the milling file 9.2.4 List of required tools with status display The required tools are displayed in the list of milling files in this section of the operating software. -
Page 92: Tools Menu Item
Tools menu item The Tools menu item contains information on the status and tool runtime of the tools. In addition, tools (tool stations) can be edited. Pos. Designation Overview of tool stations and assignment Zoom functions Edit tool stations Tool information P a g e |... -
Page 93: Overview Of Tool Stations And Assignment
9.3.1 Overview of tool stations and assignment This overview shows the assignment of tools to the tools. In addition, the tools' status and remaining time are displayed. Pos. Designation Tool clamped in the machining spindle Current tool assignment Free tool stations P a g e |... -
Page 94: Edit Tool Stations
9.3.2 Edit tool stations Symbol Designation This function can be used to assign a new tool to a tool location. A previously marked tool is clamped in the milling spindle and measured. The residual run time of a marked tool can be reset. A previously selected tool is deleted. -
Page 95: Settings Menu Item
Settings menu item The Settings menu item contains the following subitems: Symbol Designation General Account Cleaning and maintenance Calibration Technical functions Setting up Help and Contact System P a g e |... -
Page 96: General
9.4.1 General Periphery of the machine Displays the status of the temperature monitoring and lighting control. Operating status of the machine Displays the measured temperature inside the machine. Inputs of the machine Shows the status of the work area door, the collet chuck and the compressed air. 9.4.2 Account In the Account section, registration in the Dental Smart Market (DSM) can be performed. -
Page 97: Calibration
9.4.4 Calibration In this area, the blank and rotary pivot point can be calibrated manually or automatically. calibrated. 9.4.5 Technical Function Positions Positions contain information about the blank zero point and the current position. Outputs Cooling lubricant pump and suction can be switched on manually in this menu. Holder In this area, wizard-guided exchange of the blank holder is supported. -
Page 98: Help And Contact
9.4.7 Help and Contact Contact Contact details of the contact person in case of service. Remote maintenance Information about remote maintenance for support by the service partner. Technical details Information about the serial number, model number and application version of the machine. 9.4.8 System This area contains information about the machine, the computer, the application, the... -
Page 99: Service, Maintenance And Cleaning
Service, maintenance and cleaning 10.1 Safety instructions for service, maintenance and cleaning Personnel required: Specialist personnel / manufacturer Protective work clothing, protective Protective gloves, safety footwear, respiratory equipment required: protection, safety goggles Maintenance personnel have a duty to immediately report and eliminate anomalies or faults that could affect safety! This also includes checking for possible corrosion damage or the appearance of component fatigue! The machine must not be operated after such faults arise and must be disconnected from the mains power and compressed air supply until the faults... - Page 100 DANGER! Due to sharp-edged or pointed chips! Risk of injury when reaching into the cooling lubricant tank and taking out the screen and filter. The glass-ceramic / milling chips inside may be sharp-edged or pointed and could cause deep cuts or injuries! Always wear protective gloves and safety goggles when cleaning the cooling lubricant tank and filter! DANGER!
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Page 101: Electrical System
10.1.1 Electrical system DANGER! Mortal danger from electric shock! All work on the electrical system, such as connecting the mains supply network, maintenance and repair, must be performed by qualified specialist personnel only. Even when the main switch is switched off, parts of the electrical system continue to be live and may cause injury and death if touched! •... -
Page 102: Replacement Parts
The use of incorrect or faulty replacement parts causes extreme danger for operating personnel. This can result in damage, malfunctions or a total failure of the machine! • Only use original replacement parts or replacement parts approved by imes-icore GmbH! •... -
Page 103: Maintenance And Repair Plan
10.2 Maintenance and repair plan Daily [Operator] Visual inspection* (defective parts must be replaced and defects corrected!) ▪ Casing and seals for damage ▪ Power and compressed air supply lines for damage ▪ Cooling lubrication system for leakage ▪ Work area door for damage ▪... - Page 104 Fortnightly [Operator] Cooling lubrication system ▪ Cleaning the coolant tank ▪ Grease sealing rings on intake manifold Change cooling lubricant Four-week [operator] Calibration (even after faulty machining) ▪ Workpiece zero point / B axis ▪ Pivot point ...
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Page 105: Cleaning And Maintenance
10.3 Cleaning and maintenance 10.3.1 General on cleanliness Cleanliness and regular cleaning of the machine increase the service life of the individual components and prevent malfunctions. The machine should be cleaned according to the service and maintenance plan (chapter 10.2). Dry chips and dirt are cleaned with a brush and a suitable vacuum cleaner. -
Page 106: Milling Spindle And Collet Chuck
10.3.2 Milling spindle and collet chuck Milling spindle To ensure a long service life of the milling spindle, the following points must be observed during handling: After wet processing (especially with glass ceramic), the underside of the milling spindle must be cleaned with a damp cloth! There must be no visible residue of chips or dirt. - Page 107 For cleaning and maintenance of the collet, the supplied collet maintenance set must be used. Switching on the milling spindle without a collet chuck and inserted tool will damage the milling spindle Collet maintenance kit Pos. Designation Collet grease Cylinder brush large Cylinder brush small Felt cleaning cone Open-end wrench (quadruple)
- Page 108 CAUTION! When using the chuck grease! Extended skin contact with the chuck grease can lead to skin irritations and/or dermatitis! • Avoid lengthy and intensive skin contact! • Clean skin thoroughly after work and before breaks! • Apply skin protection products to protect your hands! •...
- Page 109 Schritt Description Open the "Settings" menu item. Open "Cleaning & Maintenance" and press "Perform Spindle Maintenance". Clean the air and coolant nozzles in the lower area of the milling spindle with an interdental brush. Clean the work room (chapter 10.3.3). Carefully place the collet tool on the outer hexagon of the collet and insert the blind plug or a tool shank into the collet opening.
- Page 110 Schritt Description Evaluate the condition of the collet. In case of heavy wear or long running time, a new collet must be used. Clean the inner cone of the shaft with the cleaning cone. To do this, turn the cleaning cone back and forth several times, remove it in the meantime, clean it and repeat the process until there is no more residue!
- Page 111 Description The collet must be screwed in hand-tight up to the screw stop with a tightening torque of 0.2 - 0.5 Nm! For this purpose, imes-icore GmbH offers an optional torque wrench. ATTENTION: If the collet chuck is not mounted properly, machining problems and...
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Page 112: Working Room
10.3.3 Working room Before opening the work area door, an automatic pre-cleaning must be carried out. If the machine last performed wet processing, wet cleaning must be performed! If the last machining was a dry machining, a dry cleaning must be selected! The starting of the automatic cleaning is described as in the following table: Step Description... -
Page 113: Working Room Door
10.3.4 Working room door The work area door must be cleaned thoroughly. All chips, dirt and cooling lubricant residues must be removed, also from the hinges. A commercially available, non-abrasive window cleaner should be used to clean the windows. Dry chips and dirt are cleaned with a brush and a suitable vacuum cleaner. Wet chips and dirt are cleaned with a brush. -
Page 114: Flushing The Cooling Lubrication System
10.3.6 Flushing the cooling lubrication system Step Description Clean the working room (chapter 10.3.3). Open the "Tools" menu item. Select the tool number of a wet tool (titanium or glass ceramic) in the tool magazine on the screen. Select the "Measure/Clamp" function. Confirm the selection with "Yes". -
Page 115: Illuminant
10.3.8 Extraction system Extraction systems supplied by imes-icore GmbH are used exclusively for the extraction of dry milling dust. Suction of cooling lubricant residues is not permitted and leads to damage or destruction of the suction system! Extraction systems must be cleaned and maintained regularly. -
Page 116: 10.3.10 Emptying The Condensate Container Of The Maintenance Unit
10.3.10 Emptying the condensate container of the maintenance unit At the rear of the machine is the maintenance unit with a condensate container for the compressed air. It separates any moisture still present from the compressed air. However, the use of clean, dry and oil-free compressed air is a prerequisite (chapter 4.3)! Um den Kondensatbehälter zu entleeren, müssen folgende Schritte ausgeführt werden: Step Description... -
Page 117: Mixing The Cooling Lubricant
To maintain and check the correct cooling lubricant concentration, imes-icore GmbH recommends the use of a refractometer. Finally, the maintenance interval of the cooling lubricant must be reset in the operating software:... - Page 118 P a g e | 1 1 8...
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Page 119: Manual Calibration (Calibration Bodies)
The manual calibration of the pivot points sets the required offset values at the rotary axes on the machine. Not every blank is suitable for milling the test specimens. imes-icore GmbH recommends the following calibration blank for milling the test specimens. -
Page 120: Milling The Calibration Body Pivot Point
10.5.3 Milling the calibration body Pivot point Step Description Insert blank (chapter 8.9). Start the milling of the job „C:\Users\SmartControl\Admin\Documents\SmartControl\Jobs\150i-TK18-18- 1.iso“ (chapter 8.14). Remove blank (chapter 8.10). Separate the calibration bodies from the blank. 10.5.4 Setting the pivot point Step Description Open the "Settings"... -
Page 121: Automated Calibration
10.6 Automated calibration 10.6.1 Calibrating the workpiece zero point Step Description Open the "Settings" menu. Open the "Calibration" menu. In the automated calibration area, select "Calibrate workpiece zero" and follow the instructions on the screen. 10.6.2 10.6.2 Calibrating the pivot point Step Description Open the "Settings"... -
Page 122: Commissioning Maintenance Work
10.7 Commissioning maintenance work Maintenance by a service technician of imes-icore GmbH must be mutually arranged in good time. During maintenance, the milling machine is not available for processing. With multiple milling machines, maintenance must be performed in direct succession, on the same date or on consecutive days. -
Page 123: Replacement Parts And Parts Of Wear
Replacement and wearing parts must comply with the technical specifications of the manufacturer. This is guaranteed through the use of original replacement parts and their installation by qualified personnel. Only replacement parts Wear and tear parts from imes-icore GmbH. All non-original parts require the explicit written approval of the manufacturer! Designation... -
Page 124: Faults
Faults 11.1 Safety instructions for trouble-shooting Personnel required: Specialist personnel Protective Protective work clothing, protective equipment gloves, safety footwear, eye required: protection DANGER! Due to electric shock! Contact with live parts or damage to insulation poses immediate danger to life and limb Risk to life and limb due to electric shock! •... -
Page 125: What To Do In The Event Of Faults
Behaviour after troubleshooting After the fault has been rectified and the maintenance or service work has been completed, the machine can be put back into operation. After all faults have been rectified, imes-icore GmbH recommends performing a calibration (chapter 10.5... -
Page 126: Faults Table
11.4 Faults table Fault Cause Solution Authorisation Check power circuit, Power cord not properly mains plug, power Operator Machine cannot plugged in socket strip be switched on Fuse triggered/defective Replace fuse Electrician Fuse triggered/defective Replace fuse Electrician Power button Protective door not does not work Close protective door Operator... - Page 127 Fault Cause Solution Authorisation Incorrect tool Check/correct the tool assignment in assignment in the Operator the tool changer tool changer Workpiece zero Milling point inaccurate or Mill calibrating bodies 3 and 12 Operator results B-axis crooked do not Incorrect zero match point compensation...
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Page 128: Online Support And Remote Maintenance (Teamviewer )
• Do not reach into the hazardous area during remote maintenance! In the age of digitization (Industry 4.0), imes-icore GmbH relies on networked CNC systems with Internet access. This way, we can offer you fast, targeted and optimal service & support by our service technicians. -
Page 129: Disassembly And Disposal
Disassembly and disposal At the end of the machine's service life, the machine must be dismantled and disposed of in an environmentally responsible manner. 12.1 Safety instructions for disassembly and disposal Specialist personnel / electrician / Personnel required: manufacturer Protective work clothing, protective Protective gloves, safety footwear, respiratory equipment required:... - Page 130 CAUTION! Risk to the environment due to improper disposal! Improper disposal can endanger the environment! Disposal of the materials must be performed by specialist personnel and in accordance with the applicable legal provisions. When handling hazardous materials, observe the respective safety data sheet and use personal protective equipment if necessary! •...
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Page 131: Disassembly
12.2 Disassembly Important information prior to disassembly: • Before starting work, ensure that there is adequate free space! • Handle exposed sharp-edged components with care! • Ensure order and cleanliness in the working area. Components and tools that are lying loose or on top of each other are potential accident sources! •... -
Page 132: Disposal
12.3 Disposal If no return or disposal agreements have been concluded, recycle the dismantled components. • Scrap all metals • Submit all glass and plastic parts for recycling • Sort the remaining components according to their material characteristics • Dispose of hazardous substances such as oils, oil-water mixtures, emulsions, grease, fuel, coolants and lubricants in the correct manner! 12.3.1 Collection...
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