Caswell CAR-3006 Series User Manual

Communication appliance

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

CAR-3006 Series

Communication Appliance

Users Manual

Revision: 1.1

This certificate of conformity of CAR-3006 series with actual required safety standards in

accordance with 89/366 ECC-EMC Directive and LVD 73/23 ECC

This product meets all safety requirements per UL60950 standard.

Table of Contents

Need help?

Do you have a question about the CAR-3006 Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Caswell CAR-3006 Series

Page 1 CAR-3006 Series Communication Appliance Users Manual Revision: 1.1 This certificate of conformity of CAR-3006 series with actual required safety standards in accordance with 89/366 ECC-EMC Directive and LVD 73/23 ECC This product meets all safety requirements per UL60950 standard.
Page 2: Table Of Contents
Ear Mount Kit Installation ....................19 2.12 Remove EZIO / LCD ...................... 20 2.13 Remove Power Supply ....................21 2.14 Remove main board ...................... 22 2.15 Use a Client Computer ....................22 Chapter 3 BIOS Setting ...................... 25 CAR-3006 Series User’s Manual...
Page 3: Chapter 1 Introduction
Chapter 1 Introduction About This Manual This manual contains all required information for setting up and using the CAR-3006 series. CAR-3006 provides the essential platform for delivering optimal performance and functionality in the value communications appliance market segment. This manual should familiarize you with CAR-3006 operations and functions.
Page 4: Board Layout
Board Layout Figure 1-1 Board Layout of CAR-3006 M/B System Block Diagram Figure 1-2 CAR-3006 Basic Block Diagram CAR-3006 Series User’s Manual...
Page 5: Product Specifications
0.5G (Peak) / (Packaged) Sine Vibration 5~500 Hz, 2hours Wave,2.0G / 5~500 Hz, at each of Z axis 2hours at each axis(X,Y,Z) (Packaged) 0.5 sine shock, Transportation 50G peak on each surface. Drop (Packaged) H= 1.2M CAR-3006 Series User’s Manual...
Page 6 1~2 seconds, the foregoing situation is normal. Because of chipset limitations * If system populated 2 DIMM sockets with double-side memory modules, the system may randomly occurs unstable performance. CAR-3006 Series User’s Manual...
Page 7: Led Signaling Standard
Copper Ethernet Interface ACT/Link Speed Bypass Fiber/SFP Ethernet Interface 3. Bypass LED LED Status green Bypass normal bypass mode, power off, in normal or bypass Mode/Status mode triggered by WDT mode which is defined by customer expiring CAR-3006 Series User’s Manual...
Page 8: Chapter 2 Getting Started
Some circuitry on the system board can continue operating even though the power is switched off. Under no circumstances should the Lithium battery cell used to power the real-time clock be allowed to be shorted. The battery cell may heat up under these conditions and present a burn hazard. CAR-3006 Series User’s Manual...
Page 9 3. Avoid short-circuiting the lithium battery; this can cause it to superheat and cause burns if touched. 4. Do not operate the processor without a thermal solution. Damage to the processor can occur in seconds. 5. Do not block air vents. Minimum 1/2-inch clearance required. CAR-3006 Series User’s Manual...
Page 10: Hardware Configuration Setting
Function 1-2 Short +5v * 2-3 Short +3.3v JP5:Watch Dog Timer(WDT) Select Function Short Enable WDT Function * Open Disable WDT Function JP3: CMOS Clear Function 1-2 Short Normal Operation * 2-3 Short Clear CMOS Contents CAR-3006 Series User’s Manual...
Page 11 JP9: 8-bit GPIO connector definition Signal Name Signal Name GPIO GPIO GPIO GPIO GPIO GPIO GPIO GPIO Ground +5V or +3.3V JP2: Front Panel PIN definition Signal Name Signal Name HD+(+5V) GP+(+5V) PWR SW RSET DEFAULT- GPIO GPIO CAR-3006 Series User’s Manual...
Page 12: The Chassis
The system is integrated in a customized 1U chassis (Fig. 2-1, Fig. 2-2). On the front panel you will find, six LAN ports, two USB ports and a COM port. CAR-3006 Fig. 2-1 Front view of the chassis Fig. 2-2 Rear view of the chassis CAR-3006 Series User’s Manual...
Page 13: Open The Chassis
2. The top lead (Fig. 2-4) can be removed from the base stand (Fig. 2-5). Fig. 2-4 The top lead Fig. 2-5 The base stand Install a Different Processor To install a CPU 1. Local the CPU socket on the motherboard CPU socket 775 CAR-3006 Series User’s Manual...
Page 14 (B) 5. Position the CPU over the socket, making sure that the gold triangle is on the bottom-left corner of the socket. The socket alignment key should fit into the CPU notch CAR-3006 Series User’s Manual...
Page 15: Remove And Install Dimm
Follow these steps to upgrade RAM module: 1. Unlock a DIMM socket by pressing the retaining clips outward 2. Align a DIMM on the socket such that the notch on the DIMM matches the break on the socket CAR-3006 Series User’s Manual...
Page 16 3. Firmly insert the DIMM into the socket until the retaining clips snap back in place and the DIMM is properly seated Follow these steps to remove a DIMM: 1. Simultaneously press the retaining clips outward to unlock the DIMM CAR-3006 Series User’s Manual...
Page 17: Remove And Install Compact Flash Card
Completion of Compact Flash Card connection Remove and Install Battery 1. Press the metal clip back to eject the button battery 2. Replace it with a new one by pressing the battery with fingertip to restore the battery CAR-3006 Series User’s Manual...
Page 18: Install Hdd
3.5”HDD Kit Fix the hard disk drive on the HDD Bracket with four screws Fasten the two screws to lock Hard disk fixed plate and chassis Connect Power cable and HDD cable to CAR-3006 system board CAR-3006 Series User’s Manual...
Page 19 Fix the hard disk drive on the HDD 3.5”HDD Kit Bracket with four screws Fasten the four screws to lock Hard disk Connect Power cable and HDD cable to fixed plate and chassis base CAR-3006 system board CAR-3006 Series User’s Manual...
Page 20: Ear Mount Kit Installation
CAR-3006 system board 2.11 Ear Mount Kit Installation The CAR-3006 series shipped with 2 ear mount kits. The following is the installation instruction of these ear mounts: Take out the L shape ear mount kits. One ear mount fits on one side of the chassis, Placing the side with four holes agonists the chassis and the side with two holes face outward.
Page 21: Remove Ezio / Lcd
Fasten the screws to the side 2.12 Remove EZIO / LCD The CAR-3006 series support EZIO modules. The following is the remove instruction of these EZIO/LCD modules: 1. Remove all cables from EZIO Fig.2-14 Remove the cable from EZIO Fig.2-15 After remove the cable from EZIO 2.
Page 22: Remove Power Supply
The following is the remove step instruction of power supply. 1. Remove all power cables from main board. 2. Remove the screws from PSU Remove all cables from board Remove all cables from board Remove the screws from PSU Remove the screws from PSU CAR-3006 Series User’s Manual...
Page 23: Remove Main Board
Complete remove main board 2.15 Use a Client Computer Connection Using Hyper Terminal If users use a headless CAR-3006 system, which has no mouse/keyboard and VGA output connected to it, the console may be used to communicate with CAR-3006. CAR-3006 Series User’s Manual...
Page 24 3. For the connection settings, make it Direct to Com1. 4. Please make the port settings to Baud rate 19200, Parity None, Data bits 8, Stop bits 1 5.5. Turn on the power of CAR-3006 system, after following screen was shown: CAR-3006 Series User’s Manual...
Page 25 When message “Hit <DEL> if you want to run Setup” appear during POST, after turning on or rebooting the computer, press <Tab> key immediately to enter BIOS setup program. This is the end of this section. If the terminal did not port correctly, please check the previous steps. CAR-3006 Series User’s Manual...
Page 26: Chapter 3 Bios Setting
The Plus and Minus <Arrow> keys allow you to change the field value of a particular setup item. For example: Date and Time. Plus/ Minus The <Tab> key allows you to select setup fields. CAR-3006 Series User’s Manual...
Page 27 CAR-3006 Series User’s Manual...
Page 28 Setup option by highlighting it using the <Arrow> keys. All Advanced BIOS Setup options are described in this section. The Advanced BIOS Setup screen is shown below. The sub menus are described on the following pages. CAR-3006 Series User’s Manual...
Page 29 <Arrow> keys to select an item. Use the <Plus> and <Minus> keys to change the value of the selected option. The settings are described on the following pages. The screen is shown below. CAR-3006 Series User’s Manual...
Page 30 You can use this screen to select options for the USB Configuration. Use the up and down <Arrow> keys to select an item. Use the <Plus> and <Minus> keys to change the value of the selected option. The settings are described on the following pages. The screen is shown below. CAR-3006 Series User’s Manual...
Page 31 <Arrow> keys to select an item. Use the <Plus> and <Minus> keys to change the value of the selected option. Note: The CPU Configuration setup screen varies depending on the installed processor.  Boot Settings Select the Boot tab from the setup screen to enter the Boot BIOS Setup screen. CAR-3006 Series User’s Manual...
Page 32 Use this screen to specify the order in which the system checks for the device to boot from. To access this screen, select Boot Device Priority on the Boot Setup screen and press <Enter>. The following screen displays: CAR-3006 Series User’s Manual...
Page 33 Select Exit Saving Changes from the Exit menu and press <Enter>. Discarding Changes and Exit Select this option to quit Setup without making any permanent changes to the system configuration. Select Exit Discarding Changes from the Exit menu and press <Enter>. CAR-3006 Series User’s Manual...
Page 34 The Fail-Safe settings are designed for maximum system stability, but not maximum performance. Select the Fail-Safe Setup options if your computer is experiencing system configuration problems. Select Load Fail-Safe Defaults from the Exit menu and press <Enter>. CAR-3006 Series User’s Manual...