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Summary of Contents for Schaeffler EWELLIX LIFTKIT-TX
- Page 1 Category max 2 lines Installation, operation and maintenance manual LIFTKIT-TX...
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Page 3: Table Of Contents
LIFTKIT-TX Contents 1. General information ............4 8. Specifications ..............18 1.1 Information in this manual ...........4 9. Appendix .................20 1.2 Explanation of symbols and signal words ....4 9.1 Safety SCU control unit ..........20 1.3 LIFTKIT designations ...........5 9.2 Use ................20 1.4 Related documents ............5 9.3 Responsibility of the owner and processor .....21 1.5 Target audience ............5... -
Page 4: General Information
LIFTKIT-TX 1. General information 1.1 Information in this manual DANGER Indicates a dangerous situation, which will lead to death or This manual provides important information on how to work serious personal injury, if the precautionary measures are with the actuator (also called device or drive) safely and ignored. -
Page 5: Liftkit Designations
LIFTKIT-TX 1.3 LIFTKIT designations 1.5 Target audience LIFTKIT contains a lifting column, a controller and additional This manual is intended for qualified technical personnel accessories enabling easy integration with a collaborative who install and use LIFTKIT in their application. This manual robot. -
Page 6: Safety
LIFTKIT-TX 2. Safety This section provides safety aspects supplementary to the • A backup nut is installed to prevent a sudden collapse of safety aspects described in the relevant operating manuals the column in case of failure or wear of the nut. of the included devices. -
Page 7: Potential Risks
LIFTKIT-TX 2.5 Potential risks The following risks during LIFTKIT operation have to be con- sidered in an application specific risk assessment • The column does not detect an impact automatically and does not stop movement upon impact. This can lead to: - Crushing of a person or an object in the path of the co- lumn, causing serious injury or death or property damage. -
Page 8: Liftkit Components
LIFTKIT-TX 3. LIFTKIT components 3.1 Scope of delivery • 1 EHA3 operating handswitch The following enumerated parts are delivered and are • 1 bottom mounting plate depicted in figure 1. • 8 M10x40 screws (1) • 1 Lifting column TLT •... -
Page 9: Mechanical Installation
LIFTKIT-TX 4. Mechanical installation 4.1 Tools required NOTE Alternatively, if mounting to a SLIDEKIT, remove the robot The following tools are required for the mechanical attachment plate from the SLIDEKIT and attach the LIFTKIT installation: bottom plate with 8x M6 screws to the SLIDEKIT attachment plate. -
Page 10: Initialization Of Liftkit And Robot Installation
LIFTKIT-TX 5. Initialization of LIFTKIT and robot installation LIFTKIT must be initialized before its first operation. For this, NOTE follow the steps below: If the system connections are changed, a new initialization may be required. 1. Connect the LIFTKIT like the following figure 4. It is recommended to do the initialization without the robot 6. -
Page 11: Hardware Connection Tcp/Ip Converter
LIFTKIT-TX 6. Hardware connection TCP/IP converter 6.1 Hardware connection TCP/IP converter The TCP/IP converter is used to interface with the SCU and the robot controller. Figure 5 shows the connections to the TCP/IP converter. A source of stable 5 V DC power in accor- dance with IEC 60204-1 (with a CE declaration) must be used to power the Raspberry Pi. -
Page 12: Liftkit Connection Setup
LIFTKIT-TX 6.2 LIFTKIT connection setup TCP/IP converter Robot controller Ethernet cable Safety inputs TCP/IP converter power cable 1. Standard operation RS232 to USB cable yellow (0V) white (0V) green (24V) red (24V) Connected to main power yellow/white RS232 cable 2. Initialization E-stop override BOX power cable yellow white... -
Page 13: Software Operation
LIFTKIT-TX 7. Software operation 7.1 Software connection The TCP/IP converter is controlled by using string-based TCP/IP commands. It can be controlled by connecting it to a PLC, a robot or a PC using telnet communication with port 50001. The default IP address is 192.168.1.100. 7.2 Messages Client message Command... -
Page 14: Commands
LIFTKIT-TX Get status 7.3 Commands For getting the actual status from the TCP/IP converter send: Several commands can be used to communicate with the “get_status\n” TCP/IP converter. Consider, that they only work in the all- owed state. As a return you get the actual status in parameter one and a cause in parameter two, if the state is not READY or MOVING. - Page 15 LIFTKIT-TX Parameter 1 Parameter 2 Description INITIALIZED Cause Liftkit is not connected to the TCP/IP converter or no connection is established CONNECTED Cause Liftkit is connected, but no homing is performed, or Column is not valid READY Liftkit is ready to use, but no movement is performed MOVING Liftkit is moving to the desired position ERROR...
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Page 16: Software Update Sbox
LIFTKIT-TX 7.4 Software update SBOX 4. Copy Image on SD card: 4.1 Place SD card into your laptop 4.2 Do not format SD card Software updates can be done by flashing a new image to 4.3 Start Raspberry imager or balenaEtcher the controller SD card. -
Page 17: Tcp/Ip Converter Ip Address Setting
LIFTKIT-TX 7.5 TCP/IP converter 6. Save the file on a USB memory stick previously format- ted in FAT32. IP address setting 7. Unplug the power cable from the TCP/IP converter and make sure the light is no longer on. The TCP/IP converte uses a static IP address. The default 8. -
Page 18: Specifications
LIFTKIT-TX 8. Specifications Operating range extension Plug-and-play solution Cost savings and higher productivity • Vertical lifting of the cobot by up to • Hardware compatible with small and 1 400 mm with compact retracted medium size robot < 50 kg and en- Cobots combined with Ewellix LIFTKIT height hanced version for large robot 50 to... -
Page 19: Dimensional Drawing
LIFTKIT-TX Dimensional drawing TLT lifting column TLT Column 4×M10 30 mm deep 4×M10 30 mm deep 27,6 Stroke ±4 Stroke ±4 3×M5 12 mm deep Retracted Holes also on length ±4 opposite side (without mounting 4×M10 plates) 30 mm deep 3×M5 12 mm deep Retracted... -
Page 20: Appendix
LIFTKIT-TX 9. Appendix WARNING Range of environmental conditions: This is the extract of the SCU manual chapter Safety. For more • Ambient temperature: 5 to 40 °C SCU operating manual PUB TC-08005. information please see • Relative humidity : 5 to 85 % •... -
Page 21: Responsibility Of The Owner And Processor
LIFTKIT-TX before using the machine. Moreover, he must be instructed WARNING about the normal operation by the operating authority. Risk from misuse. Any utilization of this device beyond its intended purpose may Types of operation lead to potentially hazardous situations. Therefore: The SCU control unit is exclusively intended for intermittent •... -
Page 22: Areas Of Responsibility
LIFTKIT-TX 9.4 Personnel requirements In addition, the owner or processors must ensure that the device is in adequate working condition. They must do the following: WARNING lmproper installation, operation and maintenance can result • Ensure that the maintenance intervals described in these in serious injury, death or property damage. - Page 23 LIFTKIT-TX DANGER WARNING Danger to life caused by electric current. Specific dangers during cleaning or washing the control unit Touching conductive parts causes a direct danger to life. Damage to insulation or individual components can cause The control units are designed to comply with IPX4. danger to life.
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Page 24: Safety Equipment
LIFTKIT-TX Integration in an emergency-stop system CAUTION required (for certain applications) Any overload on the control unit will trip a temperature switch in the mains transformer. After cooling of the transformer, the WARNING thermal protector will reset, so the control unit SCU is ready Electric shock hazard again to control the actuators. -
Page 25: Modification & Information Of Device
LIFTKIT-TX 9.8 Modification & Figure 13 Information of device Example “Smart Control Parameter” (SCP-Label) WARNING To avoid hazardous situations and to ensure optimal performance, do not make any changes or modifications to the device unless they have been specifically authorized by Ewellix. 9.8.1 Warning labels An additional label (inside, under the case cover, see figure 14) shows the socket pin assignment inputs / outputs (linear... -
Page 26: Power Indicator Light
LIFTKIT-TX Power indicator light Protective Earth, metal pin The indicator light secures the visualization of the readiness The SCU control units SCU5 & SCU9 are defined as class I of the control unit SCU (see figure 16). devices. These models are connected to PE (protection earth) on side of main supply. -
Page 27: Manufacturer's Declaration Of Emc Compliance
LIFTKIT-TX 9.9 Manufacturer's Warning against the stacking of equipment declaration of EMC WARNING compliance Stacked with other equipment Use of this equipment adjacent to or stacked with other This section is only mandatory, if the devices are approved equipment should be avoided because it could result in improper and attended for use in medical applications or environment operation. - Page 28 ewellix.com © Ewellix All contents of this publication are the property of Ewellix, and may not be reproduced or given to third parties (even extracts) without permission. Although great care has been taken in the production of this catalog, Ewellix does not take any responsibility for damage or other loss resulting from omissions or typographical errors.
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