Piusi SELF SERVICE B.SMART Installation - Use - Maintenance

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SELF

SERVICE

Installation, use and maintenance

Bulletin M0547 EN_

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Page 1 SELF SERVICE Installation, use and maintenance Bulletin M0547 EN_...
Page 2 Installation, use and maintenance ENGLISH Bulletin M0547 2 /60 M0547...
Page 3 CHECK AND REPLACEMENT OF FUSES TROUBLESHOOTING 20.1 MECHANICAL AND HYDRAULIC PROBLEMS 20.2 ELECTRICAL/ELECTRONIC CONNECTIONS 20.3 PROBLEMS WITH THE SMARTPHONE APP SCRAPPING AND DISPOSAL EXPLODED VIEWS 3 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 4: Declaration Of Conformity
Documents are made available to the appropriate authority on request at Piusi S.p.A. Alternatively, it can be requested writing to: e-mail: doc_tec@piusi.com. The person in charge of writing both the technical file and the conformity statement is Otto Varini as the legal representative.
Page 5: Fire And Explosion
All these operations must be carried out with the unit isolated from the mains in order to avoid hazards of electrocution! 5 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 6: Danger Of Burns
Installation, use and maintenance EQUIPMENT Do not operate the unit when fatigued or under the influence of drugs or alcohol. MISUSE Misuse can cause Do not leave the work area while equipment is energized or in operation. death or serious Turn off the equipment when not in use.
Page 7: First Aid Measures
If it is necessary to dispense in If the PIUSI B-SMART product is used to refill petrol or other fuel or liq- areas classified uid that emits flammable vapours or in any case creates potentially ex-...
Page 8: Transport, Handling And Unpacking
Installation, use and maintenance TRANSPORT, HANDLING AND UNPACKING The SELF SERVICE B.SMART is shipped packaged in a non-stackable cardboard box. During storage the machine must be kept in an upright position as indicated by the graphic symbols printed on the box showing the direction of handling.
Page 9 2 - Tighten the screws and fix the hook in the desired position. (2). 3- Mount the nozzle and hose as indicated in the heading "plumbing con- nections". NOTE Use the roll of Teflon provided. 9 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 10: Machine And Manufacturer Identification
Installation, use and maintenance MACHINE AND MANUFACTURER IDENTIFICATION SELF SERVICE B.SMART stations are equipped with an identification plate attached to the frame: - Model - Serial number / year of manufacture - Technical data - CE marking - Manual code...
Page 11: Description Of Main Parts
. The right side panel can be easily detached to allow installation and/or maintenance operations. NOZZLE HOUSING TOP COVER HOSE BRACK- LOCK CONTROL PANEL REMOVABLE PANEL FRONT PANEL 11 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 12: Pumping Unit
For further information, please refer to the dedicated manual 9.4 DISPENSING NOZZLE The dispensing nozzle supplied with SELF SERVICE B.SMART is an automatic type, with a stop device when the tank is full.
Page 13 The cloud holds the database for storing the configurations of the site and the fuel transfer pump, the drivers, the vehicle license plates and all dis- pensed fuel data. 13 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 14 Installation, use and maintenance WebApp Web interface used by the site manager. It has various functions: it monitors fuel dispensing cycles (who carried them out, when, from which fuel transfer pump), creates/deletes users from the site, adds/removes fuel pumps from the site.
Page 15: Operation
GROUPA_THR1 WARNING_SLAVE_PUMP_ The tank associated with pump A of the secondary control- ler has reached the level 2 threshold: red LED flashing. GROUPA_THR2 15 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 16 Installation, use and maintenance WARNING_MASTER_PUMP_ Fault detected on the level sensors connection line. (The system allows manual dispensing) GROUPA_PROBE_OCIO WARNING_MASTER_SLAVE_ Fault detected on the level sensors connection line. (The system allows manual dispensing) GROUPA_PROBE_OCIO WARNING_CANBUS_COM Fault detected on the connection line between controllers. The system behaves as for probe alarms, allowing manual dispensing ALARM_MASTER_PUMP_...
Page 17: Technical Characteristics
25 mA. dispensing if Block Pump is set. 17 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 18 Installation, use and maintenance Auxiliary power Auxiliary Imax = 25 mA The device being powered must not power supply output absorb more then 25 mA with a 24 supply output to power external Vdc power supply. Typically it could be 24 Vdc electronic devices.
Page 19: Unintended Use
12.3 REASONABLY FORESEEABLE MISUSE The smartphone is an indispensable tool for SELF SERVICE B.SMART to set up and record the dis- pensing cycles managed by the system, but it is forbidden to use your mobile phone near the fuel transfer pump when refuelling operations are under way.
Page 20: Installation
Installation of the fuel transfer pump must be carried out by specialised personnel and carried out according to the instructions provided in this chapter. If SELF SERVICE B.SMART is not sheltered under a canopy, a “display cover” is provided as protection for the display and keypad.
Page 21 (hose axis) of the suction hose, for the two types of connection to UNDERGROUND tank or ABOVE GROUND tank. Before fixing the unit, make sure that the bearing area for station frame is flat and strong. To facilitate SUCTION line connection, SELF SERVICE B.SMART units are equipped both with rear and BOTTOM inlets. UNDERGROUND...
Page 22: Suction Line
Installation, use and maintenance DIAGRAM: FIXING THE UNIT TO THE GROUND 70.6 70.5 13.3 HYDRAULIC CONNECTIONS Always follow the below-listed WARNINGS: - Use pipes and joints suitable for operation in vacuum conditions - Use pipes and accessories suitable for treated fluid. Unsuitable materials can result in serious damage to the pump;...
Page 23 SELF SERVICE EN (Translation of the Original Language) DELIVERY HOOK-UP DIAGRAM NOTE Use the roll of Teflon provided. 23 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 24: Electrical Connections
CAUTION The SELF SERVICE B.SMART Electronic Panel is NOT equipped with cir- cuit breakers; it is therefore essential to install upstream SELF SERVICE B.SMART an electrical power supply panel equipped with a circuit breaker / disconnector with a current rating suitable for the electrical line and a differential switch suitable for the type of electrical load.
Page 25: Power Supply Connector
GND and connected by an electrical panel 24 Vdc and 25 mA or a plug-socket assembly. power supply output CONNECTOR CANBUS RS485 connector 25 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 26 Installation, use and maintenance IN DETAIL: Insert the grounding wire (yellow/green sheath) into the central hole of the terminal, then phase and neutral respectively on the right and left and tight- Power supply en the wire fixing screws cable: Voltage values: The electronic controller must be supplied with voltages and frequencies compatible with the motor to be driven: If the motor is 230 V ac at 50 Hz, the controller must be supplied at the...
Page 27 The figure shows the connector on each individual board and a small dia- CANBUS con- gram showing the connection between x number of controllers. nection: CAN HIGH CAN LOW 27 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 28 Installation, use and maintenance SELF SERVICE B.Smart SELF SERVICE B.Smart SELF SERVICE B.Smart controller controller controller Insert the 120 ohm resistor provided between CAN HIGH - CAN LOW and connect the resistor output wires to the terminal boards, as shown in the figure.
Page 29: Initial Configuration
NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO • NE È VIETATO L’USO IN RAPPORTO A TERZI • CIRC. MIN. N°67 DEL 25/07/1996 • MADE in ITALY MADE in ITALY MADE in ITALY 29 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 30 Wi-Fi ONLINE: APP/ smartphone connected to 3/4G or Wi-Fi From your smartphone, go to the Play Store or App Store and search for PIUSI APP. The icon is: . Download and install the application. Activate your smartphone’s Bluetooth and GPS and open the APP.
Page 31 GPS OFF If your GPS is switched off, press ACTIVATE to open the settings page. 31 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 32 EMAIL address of the Press CONTINUE. portal user who activated portal user who registered The system data appears the site is required the pump on the PIUSI on the screen. IMPORTANT: portal. In this example it is: SEE REGISTRATION Ute00004...
Page 33 3 - Firmware updating of the electronic controller. Press HOME to return to the APP's HOME page. 33 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 34 After assigning the SYSTEM CODE to the controller, you must check if the controller is present in the cloud. Then connect from your browser: Goog- le Chrome, Microsoft Edge or Mozilla Firefox to the following link: https:// bsmart.piusi.com/ The WebApp login screen opens: When the WebApp opens enter: us- ername, password, and site code and then press LOGIN.
Page 35 SELF SERVICE EN (Translation of the Original Language) In the left-hand column press "SITE". 35 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 36 Installation, use and maintenance On the APP, check that the fuel pump you have just tak- en into the cloud is present. If this is the case, the controller has been correctly assigned to the site. In the field below the controller the assigned default...
Page 37 Operation of the pump without dispensing is only admitted for periods of no longer than 3 minutes. WARNING We recommend that the pump remains switched off whenever the system is not in use. 37 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 38 • Compare the indication provided by the container with the indication provided by self service B.SMART, after waiting for any foam to disappear. If the accuracy is NOT satisfactory, proceed with a CALIBRATION OF THE FUEL METER as indicated in the specific manual.
Page 39: Daily Use
ON position, while it switches off as soon as the control lever is in the OFF position. No further manual action is necessary to start or stop the pump. 39 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 40 Installation, use and maintenance DRIVER ACCESS 18.1 FIRST DRIVER ACCESS FROM APP FOREWORD To use the APP as a driver, the manager must have created the driver profile via WebAPP, (see WebAPP manual, chapter 1, section 1.1 under ADD NEW DRIVER).
Page 41: Phone Number
This message appears if the smartphone in ques- tion is already associated with another driver or the driver is associated with a smartphone, 41 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 42 Installation, use and maintenance 18.2 DRIVER - DISPENSING VIA APP TEMPORARY DISPLAY PAGES Search for fuel pump in List of available fuel pumps After the very first authentica- progress which are not already being tion has been completed, each used time the APP is opened the name of the driver, cell phone number and profile picture will...
Page 43 GPS OFF If your GPS is switched off, press ACTIVATE to open the settings page. 43 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 44 Installation, use and maintenance Click CONFIRM continue OPTIONAL request, decided OPTIONAL request Click Select the pumping unit to be used for by the manage based on Enter odometer, this page CONFIRM dispensing. how he has configured the appears only if the manager continue webAPP (if he wishes this has enabled use of the...
Page 45 3/4G signal, or as soon as a new smartphone connected to the 3/4G network or Wi-Fi connects to the controller. 45 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 46 Installation, use and maintenance 18.3 DISPENSING VIA USER KEY (I-BUTTON) When the manager creates the driver he can add an electronic key (iBut- ton) which is used to perform the access. To do this, just add the last 7 digits of the hexadecimal code associated with the key to the input of the driver’s card in WebAPP (see WebApp manual, chapter “ADD NEW DRIVER”).
Page 47 NON IDONEO ALLA MISURAZIONE DI PRODOTTI PER LA VENDITA AL PUBBLICO • NE È VIETATO L’USO IN RAPPORTO A TERZI • CIRC. MIN. N°67 DEL 25/07/1996 • MADE in ITALY 47 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden. MADE in ITALY...
Page 48: Routine Maintenance
Installation, use and maintenance MAINTENANCE 19.1 ROUTINE MAINTENANCE SELF SERVICE has been designed so as to require minimum maintenance. However the following ORDINARY inspections and maintenance operations shall be carried out regularly to ensure safety and efficiency of the station, 19.2 STATION MAINTENANCE Safety warn- The distribution system has been designed and built to require minimum...
Page 49: Filter Maintenance
Dirty or partially obstructed filters in pump suction line can cause a strong increase in suction vacuum which, in turn, can result in higher noise levels of the pump. 49 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 50 Installation, use and maintenance OPERATIONS To facilitate operations on filters (see below), SELF SERVICE stations are equipped with: PRECEDING FILTER DISAS- SEMBLY • PAN to collect possibly spilled liquids, placed under the delivery cartridge filter. • RELEASE VALVE, installed on suction filter The procedures described in this paragraph should always be followed be- fore carrying out any operations on filters.
Page 51: Suction Filter
However, should the filter be cleaned for any reasons and/or in case of special maintenance operations, remove the pulser (if necessary) and pro- ceed as described in PULSER MANUAL. 51 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 52: Extraordinary Maintenance
Installation, use and maintenance 19.4.4 DELIVERY FILTER The delivery filter is provided with a WATER-ABSORBING CARTRIDGE. It represents a fundamental element for the protection of the engines using fuel delivered by the station. This kind of filter separates and absorbs possible water available in fuel oil. When water is absorbed, the filtering capacity is progressively reduced with a resulting increase in pressure loss (caused by the filter).
Page 53 Power supply fuse at AC/DC converter output 800 mA T (delayed) Tighten the screws of the metal rear cover to close the compartment of the electronic boards and power 53 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 54: Troubleshooting
WITH THE NOZZLE CLOSED LOW OR NO Excessive suction vacuum Lower SELF SERVICE B.SMART in rela- FLOW RATE tion to the level of the tank or increase the section of the pipes. High pressure drops in the circuit Use shorter or larger diameter pipes...
Page 55 Fuel transfer pump being used by another The fuel transfer pump will become visible driver on the smartphone only when the driver who is using it has finished operations 55 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 56 Installation, use and maintenance If a driver changes smartphone, If the driver changes smartphone, he must notify the site man- ager, who will delete / reset the smartphone - driver association is it necessary to create a new in the WebApp (procedure described in the manual of the We- account for that driver or can bApp, chapter “DRIVER DETAIL”).
Page 57 In this case, during the transition period, there is no need to notify the site manager of the temporary number, you can continue to use your original telephone number. 57 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 58: Scrapping And Disposal
Installation, use and maintenance SCRAPPING AND DISPOSAL Foreword In case the system should be demolished, its parts must be given to compa- nies specialised in industrial waste disposal and recycling; in particular: Disposal of Packaging consists of biodegradable cardboard that can be given to firms charged with cellulose recovery.
Page 59: Exploded Views
SELF SERVICE EN (Translation of the Original Language) EXPLODED VIEWS 59 /60 /124 This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
Page 60 © PIUSI S.p.A. EN This document has been drawn with great care about the accuracy of the data contained therein. However, PIUSI S.p.A. takes no responsibility for any mistakes and omissions. Scarica il manuale nella tua lingua! Download the manual in your language! Stáhnout příručku ve vašem jazyce!