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Heliatek HELIAKIT User Manual

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Summary of Contents for Heliatek HELIAKIT

  • Page 1 U S E R G U I D E H E L I A K I T www.heliatek.com...
  • Page 2 Document Title: HeliaKit_User Guide_EN | REV: 1 Release: February 2025 Copyright Heliatek GmbH. Heliatek® and HeliaSol® are registered trademarks of Heliatek GmbH. C A U T I O N Please read this user guide thoroughly before use and act accordingly. Always keep this user guide for future reference.

  • Page 3: Table Of Contents

    TA B L E O F C O N T E N T S 1 GENERAL INFORMATION 2 SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS SYMBOL KEY 3 SCOPE OF DELIVERY 4 ASSEMBLY INSTRUCTIONS AREAS OF APPLICATION SHADING INSTALLATION LOCATION SUBSTRATE PREPARATION INSTALLATION WIRING INITIAL OPERATION SYSTEM REGISTRATION...

  • Page 4: General Information

    The most important safety instructions can be found in the next section and are also highlighted throughout the entire user guide. Heliatek is not liable for any actions that are in conflict with those listed in this user guide, including but not limited to improper storage, installation, operation, maintenance, removal, and disposal.

  • Page 5: Safety Instructions

    Check if there are any necessary or recommended modifications to your home installation that must be made before installing the HeliaKit. If you are unsure, consult a qualified electrician. Necessary inspections and modifications to the electrical system ("installation") of the building must be carried out exclusively by qualified electrical contractors commissioned by the operator of the electrical system (usually the property owner).

  • Page 6: Symbol Key

    2 . 2 S Y M B O L K E Y Caution - Risk of Electric Shock Caution - Hot Surface Class 2 Protection CE Declaration for the individual components Do not dispose of in household waste...

  • Page 7: Scope Of Delivery

    The packaging serves to protect the solar films and shield them from external influences during transportation. The dimensions of a packaging carton are (LxWxH) 800 mm x 600 mm x 450 mm. The HeliaKit consists of the following components: •...

  • Page 8: Assembly Instructions

    Uncoated aluminum, stainless steel, copper For the installation of the HeliaKit, you will need approximately 20 m² of space. This can be divided into two areas of approximately 10 m² each, corresponding to the respective 8-1 combiner cables. For possible layouts, please refer to the suggestions in section 4.5.

  • Page 9: Shading

    4 . 2 S H A D I N G Shading can cause reverse currents in the solar film, which can impair its performance and, in extreme cases, cause localized burns on the surface of the solar film. To prevent this, it must be ensured that the solar films are never exposed to shading, even temporarily, during the lifetime of the project when selecting the installation location, tilt, and orientation.

  • Page 10: Installation Location

    4 . 3 I N S TA L L AT I O N L O C AT I O N HeliaSol has an expected lifespan of 20 years for power generation. Please ensure that the substrate of the mounting roof has a remaining lifespan of at least 20 years. Additionally, the substrate must be able to withstand the forces involved during the installation of HeliaSol and must not crack or break during this process.
  • Page 11 HeliaSol must not be installed over expansion joints. HeliaSol must not be installed overlapping or partially covered. Install the HeliaKit only in the configurations described in this guide. Do not leave connectors exposed. Do not use any other solar components not included in the kit.

  • Page 12: Substrate Preparation

    Below are the recommended application procedures for installing HeliaSol on glass, acrylic glass, metal, and concrete substrates. Use of the HeliaKit on glass, acrylic glass, and metal substrates Ensure that the mounting surface is clean and dry—free from dirt, moisture, dust, oil, grease, adhesives, or other contaminants that could prevent or impair the firm adhesion of the solar film to the mounting surface.

  • Page 13: Installation

    (shading, overlap, wiring, substrate, etc.). C A U T I O N Use only the DC extension pair supplied with the HeliaKit. The use of other DC extension cables is not permitted. The HeliaKit comes with several pre-assembled cable harnesses. Do not disconnect any connections within these cable harnesses and use the cable harnesses only according to the diagrams below.
  • Page 14 C A U T I O N Plan the distance between the module rows and the cable conduit, taking into account the cable lengths. We recommend testing the setup on an open area beforehand, as correcting the position of the modules after they are glued is no longer possible.
  • Page 15 I N S TA L L AT I O N O F T H E C A B L E C O N D U I T All cables must be routed and secured in cable conduits, cable protection tubes, or according to local regulations, so that they: •...
  • Page 16 C A U T I O N Do not use sharp tools and do not place the solar films face down in direct contact with abrasive surfaces. There is a risk of scratching the surface of the solar film. Avoid stepping on or walking on the solar film. There is a risk of scratching the surface of the solar film.
  • Page 17 I N S TA L L AT I O N O F H E L I A S O L O N A F L AT O R S L I G H T L Y C U R V E D R O O F 1.
  • Page 18 C A U T I O N Once the solar film is attached to the substrate material, correcting its position is no longer possible without damaging the solar film. 4. Secure HeliaSol on the mounting surface, starting from the side opposite the junction box.
  • Page 19 6. Secure the junction box and the remaining area of the solar film on the mounting surface. Remove the protective film from the front. Press the junction box firmly by hand to fix it to the mounting surface. Use the silicone roller to secure the remaining area of the solar film around the junction box.
  • Page 20 I N S TA L L AT I O N O F H E L I A S O L O N A FA Ç A D E O R P I T C H E D R O O F 1.
  • Page 21 4. Place and align HeliaSol on the mounting surface. Secure the edges and the junction box. Place the solar film on the mounting surface with the exposed adhesive side facing down. Both horizontal and vertical arrangements are allowed. You can orient the junction box either upwards or downwards.
  • Page 22 6. Carefully remove the protective film from the back adhesive and secure the solar film to the mounting surface. Gently peel off the protective film from the back adhesive for a length of 20 cm. Use a silicone roller to secure the rest of the solar film to the substrate, starting with the already adhered area.

  • Page 23: Wiring

    Do not use power strips, cable reels, and/or extension cords to connect the HeliaKit to the grid. Use only an AC cable compatible both with the inverter and the electrical outlets of your grid.

  • Page 24: Initial Operation

    For the initial operation of the inverter, please refer to the Quick Installation Guide and the installation guide provided by the inverter manufacturer. The inverter and AC cable included in the HeliaKit have been selected for use in Germany. They are designed for a grid frequency of 50 Hz, a voltage of 230 V,...

  • Page 25: System Registration

    (in open-circuit condition) and under low radiation intensity. Any changes and/or replacements of any kind must only be made after consultation with and instructions from Heliatek. 5 .1 S Y S T E M I N S P E C T I O N For all installations, a regular (visual) inspection for damage or undesirable changes that could lead to damage to the solar films is required at least once every 12 months.

  • Page 26: Cleaning

    How to inspect the solar films: C A U T I O N 1. Turn off the system by unplugging it from the socket, secure it against accidental activation, and check the system for any Always turn off residual current. the system before performing maintenance.
  • Page 27 C A U T I O N Start early in the morning or late in the afternoon when sunlight is at its lowest. Partial direct shading during cleaning can cause permanent damage to the solar cells due to reverse currents, even in low light conditions, if the system is not turned off. Do not step on the solar film while cleaning, as shoes with heels may have sharp or hard edges that can scratch or penetrate the modules.

  • Page 28: Disassembly And Disposal

    6 D I S A S S E M B LY A N D D I S P O S A L C A U T I O N All decommissioning activities must only be carried out after the system has been disconnected from the home grid.

  • Page 29: Disposal

    C A U T I O N Do not dispose of the solar film in regular household waste. 7 C E R T I F I C AT E S & D ATA S H E E T S https://www.heliatek.com/fileadmin/user_upload/pdf_documents/Datasheet_HeliaSol_436-2000_ Website_DE.pdf https://emea.apsystems.com/document/ez1-spe-datasheet/...

  • Page 30: Appendix 1: Checklist For Heliasol Installation

    Minimum radius for single-axis module bending: R >50 cm. Avoid standing water at the locations where the modules are to be installed. No shading of the modules. Final Preparations HeliaKit received. Provide appropriate cable conduits. 1 . 3 . Provide primer (if required).
  • Page 31 Installation Process (see Chapter 4.5) Substrate and Weather Conditions Clean the substrate (free from dirt, moisture, dust, oil, grease, adhesives, moss, paint flakes, corrosion, or other particles) 2 .1 . Allow the substrate to dry Weather check for module adhesion (rain, snow, or strong winds) The substrate temperature should be above 8°C Mark and determine the positions of the modules Compliance with Local HSE Safety Regulations...
  • Page 32 IGEPA group GmbH & Co. KG Heidenkampsweg 74-76 D-20097 Hamburg Deutschland Tel: +49 (0) 40 7277880 Mail: solar@igepagroup.com www.heliatek.com...

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