Marco DUSTMASTER CFM 575 Operator's Manual

6,000 electric dust collector

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DUSTMASTER
ELECTRIC DUST COLLECTOR
Before using this equipment, read, understand and follow all instructions
in the Operator's Manuals provided with this equipment. If the user and/
or assistants cannot read or understand the warnings and instructions,
the employer of the user and/or assistants must provide adequate and necessary training to
ensure proper operation and compliance with all safety procedures pertaining to this equipment. If
Operator's Manuals have been lost, please visit www.marco.us, or contact Marco at 563.324.2519
for replacements. Failure to comply with the above warning could result in death or serious injury.
OPERATOR'S MANUAL
6,000 CFM 575 - V
®

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Summary of Contents for Marco DUSTMASTER CFM 575

  • Page 1 If Operator’s Manuals have been lost, please visit www.marco.us, or contact Marco at 563.324.2519 for replacements. Failure to comply with the above warning could result in death or serious injury.
  • Page 2: Company Profile

    The Marco Difference • Industry Experience – With Marco on your team, you have access to expertise which can only come from decades of industry leadership We have organized our engineering department, production specialists, customer operations, and safety support into a “Center of Competence”...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Company Profile                          1 Maintenance                            18 Definition of Terms                       2 Adjust Pulse Separation                   18 Air &...
  • Page 4: Hazard Identifications

    HAZARD IDENTIFICATIONS Failure to comply with ANY WARNING listed below could result in death or serious injury.  OSHA sets exposure limits to protect workers from exposure to respirable crystalline silica, 29 CFR 1910.1053. Airborne dust could increase the exposure levels beyond permissible limits. Breathing dust containing silica could cause silicosis, a fatal lung disease.
  • Page 5  Use of Marco remote control switches with other manufacturer’s remote control systems could cause unintended activation of remote control systems resulting in the release of high speed abrasive and compressed air. Only Marco remote control switches should be used with Marco remote control systems.
  • Page 6 HAZARD IDENTIFICATIONS Failure to comply with ANY CAUTION listed below may result in minor or moderate injury.  Static electricity can be generated by abrasive moving through the abrasive blasting hose causing a shock hazard. Prior to use, ground the abrasive blasting pot and abrasive blasting nozzle to dissipate static electricity.  High decibel noise levels are generated during the abrasive blasting process which may cause loss of hearing.
  • Page 7: Air & Abrasive Consumption Chart

    AIR & ABRASIVE CONSUMPTION CHART Failure to comply with ANY NOTICE listed below could pose a hazard to personnel or property.  See Air & Abrasive Consumption Chart for estimated abrasive consumption rates and required air flow (cubic feet per minute). Your system must meet these minimum requirements to ensure proper function and performance.
  • Page 8 “THE BIG PICTURE” Dustmaster 6,000 CFM 575-V Electric Dust Collectors ®...
  • Page 9: Daily Pre-Operation Checklist

    Air Hose, and Air Hose Couplings & Gaskets – Select Air Hoses (4) of * Optional or alternative device. sufficient size to support all subsequent volumetric requirements and with a Ask your Marco Representative sufficient PSI (pound per square inch) rating Inspect all Air Hoses (4), and Air for more details.
  • Page 10: Operating Instructions

    OPERATING INSTRUCTIONS Description A dust collector creates an engineered air flow in an enclosure, providing ventilation and W-503 collecting airborne dust and debris Abrasive blasting performed in an enclosure requires You must comply with all OSHA, local, a dust management system for compliance with OSHA regulations governing the work City, State, Province, site Removing airborne dust and debris from an enclosure improves work site safety and Country and jurisdiction...
  • Page 11 Failure to comply with the above warning could result in death or serious injury. W-511 For equipment manufactured by entities other than Marco, you must consult the Original Equipment Manufacturer operator’s manuals, information, training, instructions and warnings, for the proper and intended use of all equipment.
  • Page 12 OPERATING INSTRUCTIONS After use: 1) Turn Fan off by pressing Button (2) W-505 2) Operate Pulser System for a minimum of 30 minutes Inspect all equipment for wear or damage before 3) Turn off compressed air supply and after each use. 4) Open Ball Valve (3) to relieve pressure in Pulser System Failure to use Original Equipment Manufacturer...
  • Page 13: Connect Duct Hose

    OPERATING INSTRUCTIONS Connect Duct Hose 1) Secure a 16" ID Duct Hose (not shown) with clamp to Dust Collection Inlet (1) 2) Connect opposite end of Duct Hose (not shown) to Containment Area Containment W-562 Area should have sufficiently sized air inlet openings on opposite side for air exchange Always depressurize the entire system, and cross-flow ventilation...
  • Page 14: Unit Startup & Shutdown

    OPERATING INSTRUCTIONS Unit Startup & Shutdown Unit Startup Instructions: Note: Ensure personnel are away from fan exhaust and inlet duct openings. W-501 Breathing dust 1) Close Pulser System Ball Valve (6) containing silica could cause silicosis, a fatal 2) Turn on power source lung disease.
  • Page 15: Pulser System Startup & Shutdown

    OPERATING INSTRUCTIONS Pulser System Startup & Shutdown Pulser System Startup Instructions: The Pulser System is a cleaning system for the filter cartridges This system is preset to W-562 Always depressurize blow air into the filters every 10 seconds to dislodge dust from the filters into the hopper To the entire system, change time duration of pulse, see Adjust Pulse Separation disconnect all power...
  • Page 16: Reading Magnehelic Gauge

    If Operator’s Manuals have been lost, visit www.marco.us or call (563) 324-2519 for replacements. Failure to comply with the above warning could result in death or serious injury.
  • Page 17: Lubricate Grease Points

    OPERATING INSTRUCTIONS Lubricate Grease Points Lubricate Dustmaster 6,000 CFM 575-V Electric Dust Collector at points indicated Points ® are indicated by Lubrication Point Grease Daily Decal (1) Use Mobil Polyrex EM or ® equivalent W-562 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components...
  • Page 18: Specifications

    SPECIFICATIONS Performance: CFM : 3270 — 6350 WC 0 – 10” Filter Cartridge Style: Open Top with Flange, Closed Bottom 6 Required Filter Cleaning: Pulse System, 5–15 second intervals Pulse Duration: 200–350 millisecond Air to Cloth Ratio: 366:1 @ 6,000 CFM Filter Area: 1,365 square feet Efficiency:...
  • Page 19: Maintenance

    MAINTENANCE Adjust Pulse Separation 1) Open enclosure door of Timer Controller 2) Locate Adjustment Knobs (1 and 2) W-562 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to comply with the above warning could cause electrical shock and...
  • Page 20: Cartridges

    MAINTENANCE Remove & Install Dust Collector Filter Cartridges 1) Shutdown pulser system See Pulser System Startup & Shutdown W-562 Always depressurize 2) Remove lid assembly See Remove & the entire system, disconnect all power Install Dust Collector Filter Cartridge Lid sources and lockout/ Assembly tagout all components...
  • Page 21: Hazard Identification Decals

    If Operator’s Manuals have been lost, visit www.marco.us or call (563) 324-2519 for replacements. Failure to comply with above warning could result in death or serious injury.
  • Page 22: Troubleshooting

    TROUBLESHOOTING If the Dustmaster 6,000 CFM 575-V Electric Dust Collector does not function properly, ® check the following: SYMPTOM (Cause) ACTION Magnehelic Gauge reading A reading greater than 8” (wc) on W-562 Always depressurize Magnehelic Gauge indicates clogged filters greater than normal operating the entire system, Turn off fan Pulsers will clean down the range...
  • Page 23: Limited Warranty

    The Purchaser acknowledges that any affirmation of fact or promise made by MARCO shall not be deemed Washington, DC 20210 to create an express warranty, that Purchaser is not relying on MARCO’s skill or judgment in selecting or Phone: (800) 321-OSHA...
  • Page 24 SAFETY WWW.MARCO.US VACUUMS SALES@MARCO.US Part # 1090150_03/16/20 Marco and Blastmaster are registered trademarks of Marco Group International Opco, LLC. ® ® All other brand names or marks are used for identifi cation purposes and are trademarks of their respective owners.

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