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Zamboni 200 Service Manual

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MODEL
200
ZAMBONI USA
Frank J. Zamboni & Co., Inc.
15714 Colorado Ave, Paramount CA 90723 U.S.A.
Phone: 562.633.0751
Fax: 562.633.9365
REV 11/01/16
SERVICE MANUAL
ZAMBONI CANADA
Zamboni Company Ltd.
38 Morton Ave. East., Box 1388, Brantford Ontario, N3T 5T6 Canada
Phone: 519.758.5000
Fax: 519.758.0500
zamboni.com

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  • Page 1 MODEL SERVICE MANUAL ZAMBONI USA ZAMBONI CANADA Frank J. Zamboni & Co., Inc. Zamboni Company Ltd. 15714 Colorado Ave, Paramount CA 90723 U.S.A. 38 Morton Ave. East., Box 1388, Brantford Ontario, N3T 5T6 Canada Phone: 562.633.0751 Fax: 562.633.9365 Phone: 519.758.5000 Fax: 519.758.0500...
  • Page 2 MODEL SERVICE MANUAL SPECS MANUFACTURER’S WARRANTY OPERATING INSTRUCTIONS AND PARTS LIST MEMOS AND UPDATES...
  • Page 3 BACK SPECS...
  • Page 4 Depth of Cut zamboni.com All capacities and dimensions are approximate, and vary based on chosen tractor specifications. ZAMBONI and the configuration of the Zamboni® ice resurfacing machine are registered trademarks of Frank J. Zamboni & Co., Inc. © Zamboni 2016...

  • Page 5: Manufacturer's Warranty

    BACK MANUFACTURER’S WARRANTY...
  • Page 6 (1) year, following shipment from our factory to the original user. The obligation of ZAMBONI under this warranty is limited to replacing at our factory any part or parts supplied by us, which shall, within the warranty period be returned to us with transportation charges prepaid, and which our examination shall disclose to our satisfaction to have been defective.
  • Page 7 BACK OPERATING INSTRUCTIONS AND PARTS LIST...
  • Page 8 MODEL OPERATING INSTRUCTIONS AND PARTS LIST ZAMBONI USA ZAMBONI CANADA Frank J. Zamboni & Co., Inc. Zamboni Company Ltd. 15714 Colorado Ave, Paramount CA 90723 U.S.A. 38 Morton Ave. East., Box 1388, Brantford Ontario, N3T 5T6 Canada Phone: 562.633.0751 Fax: 562.633.9365 Phone: 519.758.5000...
  • Page 9 200 OPERATING AND PARTS MANUAL This manual must be kept and stored with the vehicle at all times.

  • Page 10: Table Of Contents

    Contents Contents Table of Contents Introduction Safety Symbols Zamboni Ice Resurfacer Specifications Components Dimensions Weight Tank Capacity Specifications Foreword 1 Consolidated Parts List 2 General Safety Practices Warning Signs and Labels Crushing or Cutting Prevention Lubricants Maintenance Lines, Tubes and Hoses...
  • Page 11 Contents Blade Controls on Resurfacer Side Controls Hand Wheel Holding and Securing the Blade Procedure for Setting Blade Angle and Depth of Cut 6 Storage Information Storage Room Information Summer Storage Tips...

  • Page 12: Introduction

    We thank you for choosing a ZAMBONI® product and want to assure you of our continuing interest in your satisfaction with your ice resurfacer.

  • Page 13: Safety Symbols

    Safety Symbols Safety Symbols Safety Symbols The safety symbols listed outline basic safety precautions. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND WARNINGS BEFORE OPERATING, OR PERFORMING LUBRICATION AND MAINTENANCE. Personal Safety These symbols indicate when your safety or the safety of others may be at risk. DANGER! This safety symbol warns of possible personal injury or death.

  • Page 14: Zamboni Ice Resurfacer Specifications

    Zamboni Ice Resurfacer Specifications ® Zamboni Ice Resurfacer ® Specifications Structural steel frame with rust proof polyethylene Chassis water tanks. Driver Adjustable, 195.6 x 12.7 x 1.27 cm (77 x 5 Ice Shaving Blade x ½ in.) Hydraulically driven Precision Chain Conveyor for Conveyor System complete snow tank filling.

  • Page 15: Foreword

    It is mandatory that all operators review in detail this manual before performing any operation. • Read - understand - and keep this manual with the Zamboni ice resurfacer. • Some illustrations show details or attachments that may be different from your machine.

  • Page 16: Consolidated Parts List

    ** ZAMBONI 2 00 ** CONSOLIDATED PARTS LIST 1 - 1...
  • Page 17 * * Z AMBO NI 200 * * CONSOLIDATED PARTS LIST 1 - 2...
  • Page 18 ** ZAMBONI 2 00 ** CONSOLIDATED PARTS LIST PART NO. DESCRIPTION S/N RANGE 45-02050 FRAME, MODEL 200 4275- 45-02230 SNOW TANK SUPPORT, LEFT HAND 4275- 45-02231 SNOW TANK SUPPORT, RIGHT HAND 4275- 45-02155 SNOW TANK 4275- 45-02260 BLADE PRESSURE ARM (FULCRUM ARM), LEFT HAND...
  • Page 19 * * Z AMBO NI 200 * * CONSOLIDATED PARTS LIST 29 28 1 - 4 Revised Dec/13...
  • Page 20 HOSE, SUCTION 4275- 00-08067 DISCHARGE WATER PIPE ASSEMBLY 4275- 45-02228 MODEL 200 SPLASH PLATE 4275- 45-02224 MODEL 200 WATER PIPE BRACKET 4275- 16-02000 PIN, 7/8 x 5 1/2 MODEL 200 3 PT HITCH, CATEGORY 1 4275- 1 - 5 Revised Dec/13...
  • Page 21 * * Z AMBO NI 200 * * CONSOLIDATED PARTS LIST 39 51 37 38 1 - 6...
  • Page 22 ** ZAMBONI 2 00 ** CONSOLIDATED PARTS LIST PART NO. DESCRIPTION S/N RANGE 44-74322 CHAIN, 22’ (TMA) CONVEYOR,c/w CONN. LINK 4275- C1-00163 CONVEYOR CHAIN CONNECTING LINK C1-00164 CONVEYOR CHAIN OFFSET LINK & PIN 00-00457 PADDLE FASTENER ASSY, (NUT, BOLT, WASHER)
  • Page 23 * * Z AMBO NI 200 * * CONSOLIDATED PARTS LIST 1 - 8...
  • Page 24 4275- HF-08309 SCREW, FLAT HD SOCKET 5/16 x 18 NC x 3/4” LG S/S 4275- HF-08981 LOCKNUT, HEX 5/16 x 18 NC S/S 4275- 45-02265 MODEL 200 HAND WHEEL SHAFT 4275- 1X-33520 BEARING, 1” BORE 4275- 45-02268 WASHER, FORMED 4275-...
  • Page 25 * * Z AMBO NI 200 * * CONSOLIDATED PARTS LIST 1 - 10 Revised Dec/13...
  • Page 26 SPRING, GAS DOOR 4831- 1L-10101 FITTING, GAS SPRING EYE YOKE 4831- 00-08085 GASKET, DOOR SEALING 4831- 45-02225 MODEL 200 SNOW TANK GUARD (NOT SHOWN) 4275- 45-02226 MODEL 200 SNOW TANK GUARD 4275- 45-02227 MODEL 200 SNOW TANK GUARD 4275- FF-04310 ELBOW, STREET, GALV, MALL, 150#, 90 DEG, 1-1/4”...
  • Page 27 * * Z AMBO NI 200 * * CONSOLIDATED PARTS LIST 90 91 92 88 89 1 - 12 Revised Dec/13...
  • Page 28 ** ZAMBONI 2 00 ** CONSOLIDATED PARTS LIST PART NO. DESCRIPTION S/N RANGE 45-02245 GUARD, PADDLE CHAIN 10429- 45-02246 SPACER, PADDLE CHAIN GUARD, MOTOR SIDE 10429- 45-02247 SPACER, PADDLE CHAIN GUARD 10429- HA-F8015 BOLT, HEX HD, 5/16-18 x 1.75 FULL THREAD...

  • Page 30: General Safety Practices

    Please refer to your provincial Health and Safety regulatory body for a complete list of rules and regulations. Regulations vary from province to province as well as country to country; operate your Zamboni ice resurfacer in accordance with local regulations.
  • Page 31 General Safety Practices It is the responsibility of the owner to perform a job safety analysis of all hazards associated with the total environment in which the Zamboni machine will operate and to train all personnel annually. The warnings in the manual and on the machine are identified by the symbols:...

  • Page 32: Warning Signs And Labels

    Please obtain the most current information from your local distributor or the Zamboni factory before starting any job. For a list of the most current publications please contact: Zamboni Company Ltd., 38 Morton Avenue East, P.O. Box 1388, Brantford, Ontario, Canada N3T 5T6 (519) 758-5000 Warning Signs and Labels There are several specific safety signs on your Zamboni machine.

  • Page 33: Crushing Or Cutting Prevention

    General Safety Practices • Do not allow anyone to stand or pass under the elevated portion of any machine. • Be sure operating surface can safely support machine. • Observe safety rules when handling fuel on engine powered machines and when changing or charging batteries for electric machines.
  • Page 34 • When turning the ice resurfacer, slow down to safe speed. Parking • Park the Zamboni machine in authorized areas only. • Lower the ice resurfacer onto blocks. • If possible, park the machine on a flat and level surface.

  • Page 35: Maintenance

    Maintenance Walk-Around Inspection For maintenance and operator personnel safety and maximum service life of the Zamboni machine, make a thorough walk-around inspection when doing lubrication and maintenance work. Look around and under for such items as loose or missing bolts, trash or dirt build- up and oil leaks.
  • Page 36 General Safety Practices injury, use a hoist when lifting components which weigh 50 lbs. (23 kg.) or more. Make sure all chains, hooks, slings, etc. are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation •...

  • Page 38: Safe Operation

    Safe Operation Safe Operation Your Zamboni ice resurfacer is the result of many years of experience in the ice resurfacing field. The engineering and safety features that have gone into your Zamboni machine will be enhanced by you, the safe operator...
  • Page 39 Safe Operation DANGER! If any part of the conveyor system becomes plugged or clogged, or appears plugged or clogged, the conveyor must be flushed out with water. Do not wear gloves or jewelry when performing these functions. Flushing the conveyors out with water must be done only after the machine has been removed from the ice, the conveyor control valve has been returned to the "neutral (off)"...

  • Page 40: Operating The Ice Resurfacer

    Do not operate the machine if the guards are not in place or broken. Vehicle Controls Since the tractor to which the Zamboni Ice Resurfacer is attached is subject to vary, individual owners will need to train the operators on their particular model. 4- 1...

  • Page 41: Resurfacing Procedures

    You will produce higher quality ice if you read, understand and practice the following information. Historically, the best sheet of ice produced prior to the development of the Zamboni ice resurfacer was usually produced by the following procedures: •...

  • Page 42: Learning To Resurface

    Operating the Ice Resurfacer Learning to Resurface Before Going to the Ice • Check the water level in the water tanks. • The blade must be level (see Figure 5.5) and at the correct angle (see Figure 5.6). • The resurfacer must be raised completely. •...
  • Page 43 Operating the Ice Resurfacer Ice Making Water Using hot water for the ice making water will generally produce the best ice surface. Do not use water hotter than 160 F (70 C) as this could damage the plastic ice making water tanks. To use the ice making water during a resurfacing: •...

  • Page 44: Typical Resurfacing Operation

    Operating the Ice Resurfacer Typical Resurfacing Operation Figure 4.2 Going onto the Ice Figure 4.3 Leaving the Ice 4- 5...

  • Page 45: Leaving The Ice Surface

    Operating the Ice Resurfacer Leaving the Ice Surface When leaving the ice surface after finishing a resurfacing (or any other time): (See Figure 4.3) • Raise the cutting blade out of the ice. • Turn off conveyor. • Close the ice making water valve. •...

  • Page 46: Servicing The Conveyor Chain

    Operating the Ice Resurfacer Servicing The Conveyor Chain • Paddles should touch the ice surface approximately 10 inches (25cm) in from each end. • The chains must be loose enough for the conveyor to move freely. It is therefore necessary that the chain have a slight amount of slack in it while in operation.

  • Page 48: Maintaining The Cutting Blade

    Maintaining the Cutting Blade Maintaining the Cutting Blade It is essential that the blade be sharp if the resurfacer is to operate properly. Conditions vary from one rink to another, but experience has shown that normally the cutting blade is dull and needs re sharpening after 5 to 7 days of operations.

  • Page 49: Used Blade

    Maintaining the Cutting Blade Used Blade Use REAR mounting holes when blade is 4" wide or less. Note: Hardened material is exhausted when blade is approximately 3" wide. Discard blade. Blade Levelling Controls Blade Height Adjusting Nuts level each side of the blade in relation to the runners. The Blade Height is to be adjusted using the nuts closer to the ice surface and not the upper nuts on the frame.

  • Page 50: Hand Wheel

    Maintaining the Cutting Blade Hand Wheel The center hand wheel control varies the angle of the blade. If the blade is level with each runner, the hand wheel will make uniform changes in depth of cut. Centre Hand Wheel Down Side View Blade Conditioner Runner...

  • Page 51: Holding And Securing The Blade

    Maintaining the Cutting Blade Holding and Securing the Blade Blade Holding Bar (45-02100) Blade (5K-33630) Bolt Tightening Sequence Blade Holding Bar Blade 0.08" Machined Surface on Blade Holding Bar Blade Figure 5.4 Blade Holding Bar The ends of blade holding bar are machined upward approximately 0.08" so that one cut of the ice is feathered into the adjoining cut.

  • Page 52: Procedure For Setting Blade Angle And Depth Of Cut

    Maintaining the Cutting Blade Procedure for Setting Blade Angle and Depth of Cut WARNING! Use caution as blade is sharp. The primary method of setting the blade angle and depth of cut is to set up the blade holding bar to the dimensions shown below (See figure 5.5). The 1/4" dimension is to be measured from the top side of the resurfacer runner and the underside of the adjusting bar closest to the front of the machine.

  • Page 53: Blade Angle Adjustment

    Maintaining the Cutting Blade Blade Angle Adjustment The blade angle gauge (84-01100) may be used. Place the angled face of the tool on the underside of the blade. When the flat edge of the tool is parallel to the runners, the blade is angled correctly (see Figure 5.6).

  • Page 54: Storage Information

    Storage Information Storage Information Storage Room Information Storage Area Due to the great amount of water associated with this machine, it should be stored between resurfacing in a room heated above freezing. The room should be as close to the edge of the rink as possible and the surfaces between the storage area and the rink should be paved so dirt will not be tracked onto the ice.
  • Page 56 38 Morton Ave. East, Box 1388, Brantford, ON Canada N3T 5T6 Phone (519) 758-5000 Fax (519) 758-0500 ZAMBONI and the configuration of the Zamboni ice resurfacer ® are registered trademarks of Frank J. Zamboni & Co., Inc. www.zamboni.com Part Number DM-02000...
  • Page 57 Contact Zamboni for free replacement manuals. Proper operation and maintenance is your responsibility. This Parts List is applicable to this Zamboni ice resurfacer and includes identification of optional equipment not present on all machines.
  • Page 58 BACK MEMOS AND UPDATES...

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