HCP AF Series Instruction Manual

Side discharge pump

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Instruction Manual

Side Discharge Pump Series

AF. F/FN. AL. A/AN. GF. SF/SA. J

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Summary of Contents for HCP AF Series

Page 1 Instruction Manual Instruction Manual Side Discharge Pump Series Side Discharge Pump Series AF. F/FN. AL. A/AN. GF. SF/SA. J...
Page 2: Table Of Contents
Thank you for using HCP Submersible Pump. Contents 1.General 2.Safety Information 2.1 Hazard levels 3.Prior to Installation 3.1 Nameplate 3.2 Operation Conditions 4.Installation 4.1 Checking procedure prior to commencement of the installation 4.2 Piping connection 4.3 Electric connection 5.Operation 6.Pump Protection Devices 6.1 Protector Type...
Page 3: General
'Instruction Manual'. ● When encountering any issues with the pump please contact with local dealer or HCP sales representative for further assistance. Improper handling of this pump may reduce its performance or result in accident leading to injuries. ● This pump must be operated by qualified technician. Operating this pump by...
Page 4: Safety Information
Safety Information This 'Instruction Manual' provides the necessary information on pump operations safety and tutorials on how to prevent hazards and injury to the operator. The operator must be aware of safety precautions indicated by warning symbols. Failure to follow the instructions may lead to accidents of different levels. There are two types of warning symbols: 'Warning' and 'Caution'.
Page 5: Prior To Installation
Using a frequency inverter to operate the pump may result in pump failure or damage. Please contact authorized local dealer or HCP sales representative. ● Please consult authorized local dealers or HCP sales representative before operating the pump in a unusual liquid or environment. ●...
Page 6: Operation Conditions
3.2 Operation Conditions 1. Do not pump liquids other than sewage and wastewater, such as oils, organic solvents, etc. 2. The water temperature for the operation should be between 0~40°C. 3. The pH value of water for the operation should be between 5~9 for AF, F, FN, A, AN, AFC, GF, AL, J Series.
Page 7: Installation
L1 - L2 - L3. The HCP pump is produced according to the phase sequence as U - V - W. The three-phase power supply L1 - L2 - L3 is connected to the HCP’s U - V - W as the normal phase sequence ( generally for VCT / SOW, U - V - W is red - white...
Page 8 Do not lift, carry or hang pump by the power cord. Damage to the cable may cause electrocution, severe injury or death. If you found any signs of pump's damage or missing parts prior to installation, please contact authorized local dealers or HCP sales representative.
Page 9: Operation
L.W.L can vary depending on the model of the pump. If you have any questions about your pump's L.W.L., please contact with authorized local dealer or HCP sales representative. ● Do not allow the pump to run in a dry sump. It will void the warranty and may damage the pump.
Page 10 In the event of a pump anomaly (e.g., severe vibration, noise, smell, etc.), immediately cut off the power and contact authorized local dealer of HCP sales representaive. Continuous abnormal operation may result in power leakage, electrocution or fire that may cause injuries.
Page 11: Pump Protection Devices
When the sensor activates an alarm, stop using the pump immediately and call authorized dealer or HCP representative. The warranty is void if pump damage is caused by failure to connect the protector or by continued operation after alarm activation.
Page 12: Maintenance
Maintenance 7.1 General Instruction ● The personnel in charge of repairing,maintenance and technical works must be qualified. Maintaining the pump by unqualified personnel may lead to electrical shock, fire or injury. ● Check flow rate, voltage, current, vibration and noise level of the pump. If any anomalies are noticed, take preventive actions immediately.
Page 13 ● Installing the components, which are not HCP recommended may cause pump failure and reduce the operational lifetime. Warning ●...
Page 14: Troubleshooting
Troubleshooting Problem Possible Cause Action Check the voltage. Contact Power failure power supplier for solution Defective cable Replace power cable Impeller jammed or clogged Clean the impeller Make sure liquid temperature The motor protector tripped is below 40°C pump and is completely submerged Pump fails to operate Motor burn-out...
Page 15 Problem Possible Cause Action Foreign matter clogging pump or Remove the foreign objects impeller Check the power, and make Pump Abnormal voltage sure it corresponds to the stops during operation nameplate. Make sure liquid temperature The motor protector tripped is below 40°C and pump is completely submerged Power Cable damaged Replace new power cable...
Page 16: Parts And Disassembly/Assembly
HCP sales representative for further assistance. ● The section drawing is for reference only. The actual product may vary. Please contact authorized dealer or HCP sales representative for detailed information on latest products. Warning ● Hazardous voltage and possible unexpected launch. Make sure that the pump is disconnected from the power before disassembling/assembling it.
Page 17 10 0(150 )AF E45. 5 Cable Handle Upper Cover Motor Frame Bearing Bracket M. Seal Bracket Impeller Key Impeller Casing+Wear Ring...
Page 18 AF-1050 Cable Upper Cover Outer Casing Cover Cover Bearing Bracket Casing Chamber Packing M. Seal Wear Bracket plate Packing Packing Casing Oil Seal Cover Bush Impeller Impeller Strainer Wear plate...
Page 19 FN-3 2P 80(100)AL 25.5 Cable Handle Cable Handle Upper Cover Upper Cover Motor Motor Frame Frame Bearing Bracket Bearing Bracket Casing Casing Impeller Key Impeller Impeller Key Impeller Casing Cover Casing Cover Strainer Footing Footing...
Page 20 32G F22.2 A-2 1 Cable Handle Handle Cable Upper Cover Upper Cover Motor Frame Motor Frame Bearing Bearing Bracket Bracket M. Seal Bracket M. Seal Bracket Impeller Key Oil Seal Bush Impeller Impeller Key Impeller Radial Cutter Packing Casing Casing Base Stand Strainer Cutter Ring...
Page 21 32JNP22 .2 Handle Upper Cover Cable Motor Frame Gasket Bearing Flange Bracket Casing Gasket Air Inlet Chamber Impeller Key Gasket Impeller Diffuser Casing Cover Strainer Footing...
Page 22: Electrical Wiring
10.2 Star-Delta ( Y-D) (>= 15HP (11kW) standard model) Start by higher voltage Y-connection and run by lower voltage ∆–connection. Magnetic switch Magnetic switch If you have any other questions, please contact with authorized local dealer or HCP sales representative.
Page 23: Wiring Diagram
Wiring Diagram Enter the web by QR code or link https://e-selection.hcppump.com.tw/hcp_jie.php Chose the series. Click the diagram.
Page 24 ※ We reserve the right to alter specifications of product at any time without giving prior notice. Distributor: Professionalism Innovation Service Commitment ● ● ● EA21AF-2212E...