BRIGHT Grizzly BP590 Manual

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BP590 Grizzly Manual

Indication：

Danger： The chuck arm and mechanical arm may

rotate to cause the damage and injury！

Danger：The wheel may drop off to cause the

damage and injury!

Danger: Tool head may rotate to cause the

damage and injury!

Danger: The chuck may rotate to cause the

damage and injury!

Danger: Electrical shock to cause the damage

and injury!

1 -

Table of Contents

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Summary of Contents for BRIGHT Grizzly BP590

Page 1 BP590 Grizzly Manual Indication： Danger： The chuck arm and mechanical arm may rotate to cause the damage and injury！ Danger：The wheel may drop off to cause the damage and injury! Danger: Tool head may rotate to cause the damage and injury! Danger: The chuck may rotate to cause the damage and injury! Danger: Electrical shock to cause the damage...
Page 2: Table Of Contents
BP590 Grizzly Manual CONTENT Warning............1 Technical Parameter：.
Page 3: Warning
BP590 Grizzly Manual Thanks for you purchase our products. To use this equipment much better and secure your safety, you must read this instruction manual and keep it well. This manual constitutes an integral part of the products. Please study the warning label and operation instruction carefully. All of these information is very important to the safety operation.
Page 4: Technical Parameter
BP590 Grizzly Manual Technical parameter： Overall dimension L ..........2100~2600 mm W ...........1900 mm H ..........870~1750 mm Weight NW ...........987kg GW：..........1252kg Dual speed gearbox Speed：..............1430r/min 2870r/min Power ...............2.4/3kW Phase ...............3 Power supply ............AC 380V Noise.................≤75 db Hydraulic motor Power ..........1.5 kW Power supply ............AC 380V Air pressure min/max……………..……....8-10 bar Applied scope...
Page 5: Accessory
BP590 Grizzly Manual 2 Clamp jaw（Fig 2）： The design of the clamp jaw can secure the safety and reliable of clamp. Fig 2 Clamp jaw 3 Movable console（Fig 3）： It can realize the integrated control the move in all direction. Fig3 Movable console 4 Hydraulic unit（Fig 4）...
Page 6: Optional Accessory
BP590 Grizzly Manual 2 Tire clamp with the protection cover and protection cushion（Fig 7）： Use it when mount/demount the tubeless wheel and bus wheel. Fig7 tire clamp Pin shaft 3 Nylon protective jaw，4pieces（Fig8）： When dismount/mount the aluminum alloy and light metal rim.
Page 7: Unpacking, Transportation And Location
BP590 Grizzly Manual Roller：one piece （seeing Fig12） It is used to mount/demount the tubeless coach bus tire. Fig 12 Roller Unpacking, transportation and installation： 1 Unpacking After receiving the machine, remove the package material. Be careful when remove the tie. Check if the machine is damaged or the part is missing.
Page 8: Electrical & Pneumatic Connect
BP590 Grizzly Manual 3 Installation: Max. overall dimension and installation space （Fig 15）： Max. height：1750mm width：1900 mm Max. length：2600 mm Fig15 overall dimension and installation space Choose the site safety and convenient to connect in accordance with the related labor and safety regulation.
Page 9 BP590 Grizzly Manual A Choose the plug as per the local regulation and the plug must be equipped with the earth terminator； B Check if the earth is effective； C The machine must be connected to the main circuit with the multi-level circuit breaker switch complied with CE standard.
Page 10: Safety Protection Label & Safety Protection Device
BP590 Grizzly Manual Safety protection label 、safety protects： 1. Safety protection label When operate, you should pay attention to the warning label on the machine. A Warning the drop off of the wheel; B Warning the tool head may rotate. C Warning the chuck may rotate D Warning the tilt of the chuck arm and tool arm E Warning the electrical shock...
Page 11: Operation And Structure
BP590 Grizzly Manual 2）Chuck protective rubber sheet（Fig22） It is used to prevent the reach of the human body or the tools inwards from the rear of the chuck arm. 3） Safety micro-switch（Fig23） It is the electrical control device. When the chuck arm falls, it will immediately stop.
Page 12 BP590 Grizzly Manual 9. disk tool head position joystick mechanical arm position joystick mechanical arm movement oil tank tool arm tool power switch rotation direction indicator oil level indicator hydraulic pressure adjust valve pump station rotation direction indicator Fig24 structure B the changer is an universal tire changer applied to dismount/mount 14"-56"...
Page 13: Commission
BP590 Grizzly Manual Commission Function check 1.Check movement mechanical arm （6） and tool head （9） is correct.（Fig 24 and Fig25） ● Pull upward the switch1（Fig25 1a） , the mechanical arm must go upwards ● Pull downward the switch1（Fig25 外接气源接头 1b ） , the mechanical arm must go Fig25 structure C downwards ●...
Page 14 BP590 Grizzly Manual Adjust the throttle valve of the direction switching cylinder (Fig 27) to increase or decrease the rotating speed of the direction changing device of the tool head. throttle valve throttle valve Fig 26 Valve mounting board Fig27 direction switching cylinder 板...
Page 15: Dismount/Mount The Wheel
BP590 Grizzly Manual Note: When mount/dismount the aluminum alloy rim difficult to handle，you can place 2pins in the hole of the terminal of the rim to avoid the nylon protective cover sliding on the rim. See Fig 8 Dismount/mount wheel： wheel tubeless/ ring less coach car wheel Completely deflate the wheel to be changed and place on the carriage.
Page 16 BP590 Grizzly Manual and stop rotating the chuck and mount the tire pliers on the press disk. Rotate the chuck clockwise for a cycle to complete the mount of the tire and detach the tire pliers. Engineer vehicle tire mount/dismount A Place the wheel on the carriage and move the carriage.
Page 17: Troubleshooting Analysis And Repair
BP590 Grizzly Manual Troubleshooting and repair Troubleshooting reason solution １.Power plug not plugged into the １．Check if the power plug has socket been plugged into socket ２.The wiring of the plug not correct Chuck does not effectively. ３ .Power supply voltage ２．As per 2~3, see the solution 1 rotate...
Page 18: Maintenance
BP590 Grizzly Manual Maintenance The operators should always clean and maintenance the machine. The operators should maintenance the equipments in reference to the methods described in the instruction manual provided by the manufacturer. Before clean and maintenance, you should cut off the power/pneumatic supply . Mechanical maintenance Periodically clean the chuck and carriage and lubricate carefully with gun.
Page 19 BP590 Grizzly Manual ３、You should secure the air supply pressure to be 8-10bar，or the machine can not operate normally. ４、The hydraulic system uses the HV 32# hydraulic oil.Please replace the hydraulic oil after new machine running 200-300 hours or the solenoid valve with hard. After the first replacement, when grand total using time about 800 hours, give another replacement.
Page 20 BP590 Grizzly Manual Pneumatic scheme Tool head lift Tool head Tool head bracket cylinder rotating cylinder lift cylinder Air regulator Pressure gauge Counter Valve Clockwise clockwise Valve Valve 20 -...
Page 21: Hydraulic Scheme
BP590 Grizzly Manual Hydraulic scheme pump motor：Y90-4-1.5-220V/380V； rated working pressure：15MPa 21 -...
Page 22 BP590 Grizzly Manual Control voltage：DC24V； motor, oil pump and valve plate is designed to be separated. 22 -...
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