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Table of Contents
Summary of Contents for MAXWALD 9 EN G2 Series
- Page 1 Operating instructions Mountain winch Series 9 EN G2/ Type 4 Series 12 EN G2/ Type 5 Series 15 EN G2/ Type 6 Information: MAXWALD Maschinen GmbH A-4694 Ohlsdorf, Irresbergstrasse 1 Tel.: ++43 (0)7612/47219-0 Fax: ++43 (0)7612/47219-9 Email: info@maxwald.com Homepage: www.maxwald.at...
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Page 2: Table Of Contents
Contents: - !!! INSPECTION BY TÜV/EXPERTS – STRICTLY OBSERVE! P. 3 - Introduction/Safety measures and general operating instructions p. 4 - Cable spool winder and guide rod p. 5 - Safety measures and general operating instructions for steel cable p. 6/7 - Cable winch data and assembly for kits p. -
Page 3: Inspection By Tüv/Experts - Strictly Observe
ATTENTION! Each cable winch / set supplied by us comes with assembly / operating instructions. We therefore assume that the winch is operated and used correctly. We are happy to answer any questions you may have! The warranty shall lapse in the event of incorrect use or maintenance, or if repairs are carried out without our agreement. -
Page 4: Introduction/Safety Measures And General Operating Instructions
Introduction These operating instructions must generally be read before the first use by each machine operator in order to guarantee safe and correction use of the machine. Please note the general safety provisions and only use the machine as intended. – e.g. ATTENTION! Only for ground traction, in order to prevent possible accidents. -
Page 5: Cable Spool Winder And Guide Rod
SPOOL WINDER THE WINDING OF THE CABLE MUST BE PERFORMED UNDER LOAD SO THAT THE CABLE CLUSTER LIES SECURELY IN THE CABLE DRUM AND CLAMPING OF THE CABLE BETWEEN THE INDIVIDUAL LAYERS OF THE CABLE IS PREVENTED. THE CABLE MUST BE UNWOUND AT REGULAR INTERVALS (UP TO 2-3 WINDINGS) AND REWOUND UNDER A CONSISTENT LOAD. -
Page 6: Safety Measures And General Operating Instructions For Steel Cable
Safety measures and general operating instructions for steel cable Before first use of the winch, check that it works correctly. DO NOT TOUCH THE STEEL CABLE OR HOOKS DURING THIS TEST. Do not touch the steel cable or the hooks under any circumstances while the cable is under tension or is carrying a load. - Page 7 Always pull as straight as possible in order to prevent the cable only being wound into one end of the drum (for cable winches WITHOUT automatic cable spool winder). The steel cable should be thoroughly inspected and rewound after each use. The tensile strength is greatly reduced by crushed, buckled or brittle parts of the cable.
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Page 8: Cable Winch Data And Assembly For Kits
CABLE WINCH DATA Cable winch S9 EN S12 EN S15 EN Nominal load 1st layer 4,100 kg 5,000 kg 6,000 kg Breaking load 1st position 8,020 kg 10,000 kg 12,000 kg Cable diameter 10mm 11mm 11mm See workshop test, page 15 (COMPRESSED) (COMPRESSED) (COMPRESSED) -
Page 9: Emergency Stop
ELECTRICS Establish the following electric connections after you have fitted the winch. Note the recommendations for the thickness of the battery cable. 1. Connect the earth cable to the threaded hole on the bottom of the electric motor and connect it directly to the negative pole (-) on the battery. - Page 10 Relay box connection: NOTE: The relay box must be cabled as shown. If there is OLI = overload protection, the plus cable must be passed through the OLI! Page | 10...
- Page 11 SERIES 9 - DIMENSIONS SERIES 12 and Series 15 - DIMENSIONS Page | 11...
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Page 12: Cable Winch Dimensions
PERFORMANCE DATA at 24 volts with CABLE SPOOLER Cable winch S9 (G2) S12 (G2) S15 (G2) Cable diameter 10mm 11mm 11mm Tensile strength 1st layer (kg) 4100 5000 6000 2nd Position (kg) 3400 4100 4800 3rd Position (kg) 2700 3500 3900 S9 EN Tensile strength (kg) -
Page 13: Operation - Outside
OPERATION • Start vehicle and allow to run during use of the cable winch. • Make sure that the “free-wheel lever” is in the Free-wheel lever horizontal: “Unwind cable” position. Ready to pull load. • Plug the remote control cable or radio receiver in the cable winch. -
Page 14: Operation Of Radio System And Overload Protection (Oli)
Radio system IMPORTANT! (- especially for cable winches with radio) If the cable winch is not in use, always switch the “free-wheel lever” on the cable winch to the “Release cable” position. RADIO = Alternative to cable remote control Button 1) PULL LOAD/Wind in Button 2) LOWER LOAD... -
Page 15: Operation And Function Of Emergency Stop
Then turn the “EMERGENCY STOP” further right as far as it goes, the cable winch is now ready for use! (ATTENTION: do not push when turning!) How the MAXWALD “EMERGENCY STOP” switch works 1.) “EMERGENCY STOP” triggered (no electricity connection) 2.) Turn red knob to the right... -
Page 16: Spare Parts
Spare parts NOTE: May differ, depending on the year of construction. When ordering spare parts, always give the exact model, serial number and year of construction! Page | 16... -
Page 17: Additional Equipment Cable-Pretensioner
1) Turn the star grip screw up until the cable can be placed on the two lower pulleys. 2) Insert the device into the “MAXWALD spool winder". 3) Turn the star grip screw down as required so that pretension is generated. -
Page 18: Ce Declaration Of Conformity
EC Machinery Directive 2006/42/EC – 2014/30/EU in the applicable version. Applied harmonised standards: ➢ EN ISO 12100:2010 ➢ EN ISO 13732-1:2008 ➢ EN 55014-1:2017 ➢ SAE J706 Name: Mag. Elisabeth Maxwald Position: Director Signature: Mag. Elisabeth Maxwald e.h. Page | 18... -
Page 19: Workshop Test, Cable And Assembly Guidelines
All data has been taken from the manufacturer and supplier certificate. ATTENTION: The cable workshop test and confirmation of the installation guidelines only apply to cable winches, attachments and cables fitted / supplied by MAXWALD! INSTALLTION GUIDELINES (respective vehicle manufacturer) We herewith confirm that all cable winches installed by us (S9EN, S12EN, S15EN) have been installed properly and in accordance with the guidelines of the respective vehicle manufacturer. - Page 20 Information: MAXWALD Maschinen GmbH A-4694 Ohlsdorf, Irresbergstrasse 1 Tel.: ++43 (0)7612/47219-0 Fax: ++43 (0)7612/47219-9 Email: info@maxwald.com Homepage: www.maxwald.at Page | 20...
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