Forenta 44SP Instruction Handbook Manual

Spotting boards

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For your safety, please read and understand this manual thoroughly before installation, operation and

maintenance. This manual should be readily available for any training, repair or ordering of parts.

44SP

44SPG

Spotting Boards

Instruction Handbook

Version 2.0

Document Number: 30793

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Summary of Contents for Forenta 44SP

Page 1 For your safety, please read and understand this manual thoroughly before installation, operation and maintenance. This manual should be readily available for any training, repair or ordering of parts. 44SP 44SPG Spotting Boards Instruction Handbook Version 2.0 Document Number: 30793...
Page 2: Table Of Contents
Quarterly Inspection ..................16 Semi-annual Inspection ..................16 Pre-installation Storage and Maintenance ............16 Swinging Sleeve Board Pivot Mechanism ............16 Vacuum Separator Tank Drain................16 Main Vacuum Valve ..................16 Board Vacuum Valve ..................17 © Forenta, L.P. Version 2.0...
Page 3 9.17 Moisture and residue are not drawn out of the nose area ......... 21 10. Parts Ordering Information ................... 22 10.1 Before You Contact Us ..................22 10.2 Forenta Contact Information ................22 11. Front of Machine ....................23 12. Right Side of Machine ................... 24 13.
Page 4: Introduction
Spotting Boards Introduction Introduction Thank you for choosing Forenta equipment. We hope you have many years of safe and satisfied use of this machine. This manual is part of the machine and should always be readily available for safety information, training and maintenance.
Page 5: Warranty
Forenta does not warranty service labor in the replacement of parts covered under this warranty. In certain applications, Forenta, at its discretion, recognizing that a defect is present and at an agreed to cost prior to service labor being performed, will reimburse a distributor or local service company to repair the defect or replace the defective part.
Page 6: Specifications
400 VAC three-phase, 50 Hz, .91 amps, .37 kW • 460 VAC three-phase, 60 Hz, .8 amps, .37 kW • Approximate machine weight without accessories: uncrated 44SP or 44SPG 244 pounds (111 kg) Approximate machine weight without accessories: crated 44SP or 44SPG 290 pounds (132 kg)
Page 7: Dimensions
Compressed air supply inlet connection Vacuum connection Optional vacuum motor and blower assembly On/off switch for optional vacuum motor See Section 17.3 for the location of the optional compressed air filter/regulator/gauge, K-744. TOP VIEW SIDE VIEW REAR VIEW Version 2.0 © Forenta, L.P.
Page 8: Safety Summary
They are recommended precautions that must be understood and applied during installation, operation and service of the equipment. Should situations arise that are not covered in this manual, contact a Forenta service technician. Qualified Personnel This manual should be read and understood thoroughly by installation, service or operating personnel.
Page 9: Do Not Repair Or Adjust Alone
NOTICE is used to address practices not related to physical injury This symbol indicates a hot surface that can cause serious burns. This symbol indicates dangerous pinch points. This symbol indicates dangerous voltages. Version 2.0 © Forenta, L.P.
Page 10: Installation Instructions
Allow the pressure vessels, piping, valves and fittings to cool before making any repairs. Steam is very hot and under high pressure. It can cause serious burns and injuries to personnel. Version 2.0 © Forenta, L.P.
Page 11 After connection to the steam system, blow out the machine to furthur ensure no debris can be transferred to the first garment. See Spotting Gun instructions in the Operating Instruction section of this manual. NOTICE Failure to follow these instructions may result in machine malfunction and will void the machine warranty. Version 2.0 © Forenta, L.P.
Page 12: Compressed Air Connection
The compressed air pipe header should slope downward moving away from the compressor to permit any remaining condensation to move to an end of line drain valve. Supply connections to the press should come off the top of the compressed air pipe header. Version 2.0 © Forenta, L.P.
Page 13: Vacuum Connection For Central Vacuum
F. Flexible hose here will isolate unit from vibration. NOTICE Moisture collected in the vacuum overnight or whenever the vacuum system is off will drain automatically through the check valve. When the vacuum restarts, the check valve will close automatically. Version 2.0 © Forenta, L.P.
Page 14: Electrical Connection For Optional Vacuum
If the supply cord is damaged, it must be replaced by Forenta, a Forenta agent or similarly qualified person to avoid a hazard.
Page 15: Operating Controls
Catch Rack The catch rack is located under the worktable. It uses a removable fabric cover that can be cleaned or replaced. The rack pivots on a bracket that is attached to the vertical column. Version 2.0 © Forenta, L.P.
Page 16: Spotting Noses
This valve is located directly behind the air foot pedal and is accessible from the rear of the machine. NOTICE Too much air volume and pressure from the spotting gun can damage garments. Version 2.0 © Forenta, L.P.
Page 17: Spotting Gun
One of these is Spotting Guide, a book that covers all aspects of spotting. This book is available from American Drycleaner magazine. Drycleaning & Laundry Institute also has instructional material on spotting as well as seminars. Your local chemical supplier will also be able to assist with instructional aids. Version 2.0 © Forenta, L.P.
Page 18: Maintenance
A trap that is blowing by can cause internal damage to the machine. If neglected long enough, this condition can cause unrepairable damage to the machine. Version 2.0 © Forenta, L.P.
Page 19: Quarterly Inspection
The drain valve and tank fitting are stainless steel. Use special PTFE tape made for stainless steel pipe threads to prevent galling. Main Vacuum Valve The stem of this valve should have grease applied quarterly. The disc and spring are replaceable. Version 2.0 © Forenta, L.P.
Page 20: Board Vacuum Valve
See the Parts Illustrations section of this manual for more information. 8.12 Padding The large nose and catch rack cover may need replacement due to wear. See the Padding List section of this manual for the correct part number. Version 2.0 © Forenta, L.P.
Page 21: Checking The Steam Trap
1. A = 300°; B = 295°; C = 210°: trap is OK 2. A = 300°; B = 250°: trap is not dumping 3. A = 300°; B = 295°; C = 294°: trap is hanging open Version 2.0 © Forenta, L.P.
Page 22: Troubleshooting & Support
A. The board vacuum ball valve is leaking. B. The small nose is not fully pulled forward against the stop. C. The small nose forward stop is out of adjustment allowing it to come too far forward or not far enough forward. Version 2.0 © Forenta, L.P.
Page 23: Vacuum Is Drawn Through The Small Nose When It Is In The Rear Position
9.12 Vacuum separator tank drain valve sticks open or closed A. Residue accumulation: clean with solvent and lubricate with light oil. 9.13 No steam when foot pedal is depressed A. The metering valve is turned off. B. The pedal linkage is out of adjustment. Version 2.0 © Forenta, L.P.
Page 24: No Water When Foot Pedal Is Depresses All The Way Down
9.17 Moisture and residue are not drawn out of the nose area A. See paragraph 9.6 Loss or reduction in vacuum. B. The nose end of the board is too low. Nose end needs raising by elevating machine base on nose end. Version 2.0 © Forenta, L.P.
Page 25: Parts Ordering Information
This information is found on the machine's data plate and is recorded on page 1 of this manual. We recommend Forenta parts, lubricants and padding. Contact your local Forenta distributor or the Forenta Parts & Service Department. See Forenta contact information below.
Page 27: Right Side Of Machine
Spotting Boards Right Side of Machine 12. Right Side of Machine Version 2.0 © Forenta, L.P.
Page 28: Steam & Vacuum Valve
Part Part Item Description Quantity Item Description Quantity Number Number 25650-11 Curved lever 25650-10 Valve seat coupling 25650-8 Fulcrum 25650-3 Gasket 37508 Spring 25650-2 Disc 16372-46 Hex head bolt 5/16”X1”lg 25650-1 Stem and disc assembly Version 2.0 © Forenta, L.P.
Page 29: Miscellaneous Parts
Drainage container 31754 Spotting gun 16582-9 Spotting gun hose clamp 37510-1 Hex key wrench for large spotting nose A-7631 1-1/4 NPT x 2-inch hose adapter 15097-68 O-ring for metering valve A-5201 stem nut 1 each Version 2.0 © Forenta, L.P.
Page 30: Optional Attachments
120-volt power cord 17721-11 220-volt power cord 22812 Switch with enclosure 37213 120-volt, 1-phase vacuum blower 37214 220-volt, 1-phase vacuum blower 22939 Flexible pipe coupling 23640-16 12" long vacuum hose 16582-14 Hose clamp VACUUM BLOWER Version 2.0 © Forenta, L.P.
Page 31: Export Vacuum Blower Kit K-815
3-phase 230VAC 50 Hz / 400VAC 50 Hz / 460VAC 60 Hz Item Part Number Description Quantity 22744 Switch enclosure 22746 Motor switch 22933 3-phase vacuum blower 22939 Flexible pipe coupling 23640-16 12" long vacuum hose 16582-14 Hose clamp L1 L2 L3 TEST VACUUM BLOWER Version 2.0 © Forenta, L.P.
Page 32: Filter/Regulator Kit K-744
Combination regulator, filter and gauge 37325-6 Pressure gauge (1/8 NPT) 37325-7 Valve assembly for regulator 37325-8 Diaphragm assembly for regulator 31691-6 Filter element for filter 31691-8 Bowl O-ring seal for filter 31691-10 Bowl assembly including O-ring Version 2.0 © Forenta, L.P.
Page 33: Padding List
Spotting Boards Padding List 16. Padding List Models 44SP and 44SPG Part Number Description Quantity 33810 Catch rack cover 37520-1 Screw mount style large Teflon nose 37520-2 Screw mount style large stainless steel mesh nose 16507-6 Screws for screw mount style large nose...

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