Summary of Contents for Comsys ADF P100
- Page 1 User Manual February 2018 ADF P100/P300 User Manual 2.0.0 USER MANUAL adfpowertuning.com 1 199 172 – REV21...
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Page 2: Safety Notes
Although reasonable care has been taken to provide accurate and authoritative information in this document, no responsibility is assumed by Comsys for any consequences arising out of the use of this material. The information in this document is subject to change without notice. -
Page 3: Product Identification
February 2018 ADF P100/P300 User Manual 2.0.0 Product identification The product identification label is found inside the door of the cabinet. Remember to check that your supply is compatible with the technical data stated on the label before installing and commissioning the Active Filter. -
Page 4: Standards
EN 61000-6-2, EN 61000-6-4 Electrical design and safety EN 50178 / VDE0160 Protection class IP20 according to IEC 529 (ADF P100/P100N) IP21 according to IEC 529 (ADF P100/P100N/P300) IP43 according to IEC 529 (ADF P300) IP54 according to IEC 529 (ADF P300W) - Page 5 February 2018 ADF P100/P300 User Manual 2.0.0 2014-07-11 MINOR REVISION RELEASED D18 (v 1.7.0) 2014-10-30 MINOR REVISION RELEASED D19 (v 1.8.0) 2015-11-10 MAJOR REVISION RELEASED REV20 (v 1.9.0) 2016-05-19 MINOR REVISION RELEASED REV21 (v 2.0.0) 2018-02-02 MAJOR REVISION RELEASED © 2018 Comsys AB...
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Page 6: Table Of Contents
February 2018 ADF P100/P300 User Manual 2.0.0 Contents Safety notes ..........................2 Product identification ........................3 Standards ............................4 Document revision ........................4 Contents ............................6 List of figures ..........................10 List of tables ..........................12 Overview ......................13 1.1 Content ..........................13 1.2 Organization of manuals ...................... - Page 7 February 2018 ADF P100/P300 User Manual 2.0.0 4.3.7 CT connection ........................25 4.3.8 CT ratio ..........................25 4.3.9 Invert CT polarity ......................25 4.3.10 Number of parallel systems ................... 25 4.3.11 Grounding system ......................25 4.3.12 Model key ........................26 4.3.13 License key #1-4 ......................
- Page 8 February 2018 ADF P100/P300 User Manual 2.0.0 5.3.1.8 Admin Password ....................... 35 5.3.2 Modbus TCP server ......................35 5.3.3 Multi-master networking settings ..................35 5.3.3.1 Configuration ......................36 5.3.3.2 Node identifier ......................36 5.3.3.3 Node check ....................... 36 5.3.3.4 Bus status ........................36 5.3.3.5 Node status .......................
- Page 9 February 2018 ADF P100/P300 User Manual 2.0.0 7.3.7 Spectrum U ........................55 7.3.8 About menu ........................55 7.4 Operation using the HMI ...................... 56 7.4.1 Starting and stopping ....................... 56 7.4.2 Displaying measurement data ..................56 7.4.3 Displaying alarms and warnings ..................56 Power Indicator Button (PIB) ...............
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Page 10: List Of Figures
Figure 1: Overview of the ADF Dashboard showing the About window .......... 17 Figure 2: RJ45 socket directly on SCC2 control computer in ADF P300 and in system integration 18 Figure 3: RJ45 socket (X21) on ADF P100 bottom plate ..............18 Figure 4: Login window ........................18 Figure 5: The ADF Dashboard toolbar ..................... - Page 11 February 2018 ADF P100/P300 User Manual 2.0.0 Figure 40: System setup in HMI ....................... 48 Figure 41: Diagnostics in the HMI ....................50 Figure 42: HMI menu structure ......................51 Figure 43: HMI LCD and keys in different operating states ............. 56 Figure 44: Display of measurement in HMI ..................
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Page 12: List Of Tables
February 2018 ADF P100/P300 User Manual 2.0.0 List of tables Table 1: Applicable ADF products ...................... 3 Table 2: Standards ..........................4 Table 3: Document revision ....................... 4 Table 4: Default IP settings ......................19 Table 5: Toolbar tools........................19 Table 6: Managing windows ...................... -
Page 13: Overview
2. ADF P100/P300 User Manual, doc no 1 199 172 (this document) In case of system integration, a modified Hardware Manual by the integrator might exist. Otherwise the ADF P100/P100N Hardware Manual (doc no 1 199 273) can be used in combination with this ADF P100/P300 User Manual. - Page 14 February 2018 ADF P100/P300 User Manual 2.0.0 The next section covers operation; starting and stopping the system, monitoring of the system alarms and events, displaying measurement data and updating the software. Then follows a section covering the old Human Machine Interface (HMI2) and its features.
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Page 15: Feature Overview
This section gives an overview of the ADF P100/P300 compensation settings. The settings can be changed both using the HMI and WUI interfaces described in later sections of this manual. For an overview of the power principles of the ADF P100/P300 unit, please refer to the overview section in the Hardware Manual. -
Page 16: Multi-Master Parallel System Support
Please contact Comsys for more information. 2.7 Modbus TCP server The ADF P100/P300 supports Modbus TCP (and UDP). The standard Ethernet connection is used. The protocol supports basic operations like starting and stopping, and features registers for status, alarms, measurements etc. Compensation settings can also be adjusted via Modbus. -
Page 17: Adf Dashboard (Web User Interface)
February 2018 ADF P100/P300 User Manual 2.0.0 ADF Dashboard (Web User Interface) 3.1 Introduction The ADF Dashboard is the Web User Interface (WUI) of the ADF P100/P300 series. Through the dashboard it is possible to: • Start and stop the system Commission the system (e.g., changing system setup parameters and running diagnostics) -
Page 18: Connecting To The Adf
The physical connection is made using a RJ45 cable. On a modern computer, there is no need to use a cross-wired RJ45 cable however this may be necessary when using older equipment. The location of the RJ45 socket in the ADF P300, system integration and ADF P100 is shown in Figure 2 and Figure 3 below:... -
Page 19: Default Network Settings
February 2018 ADF P100/P300 User Manual 2.0.0 ⚠ ATTENTION: The ADF should under no circumstance be connected directly to the internet. Always connect it behind a firewall to maintain good network security. The default network settings are intended for direct connection between ADF and a NOTE client PC. - Page 20 February 2018 ADF P100/P300 User Manual 2.0.0 Network settings Opens the Network settings window. The window allows configuration of the TCP/IP and multi-master bus settings of the ADF. See Section 0. Monitoring group Measure Opens the Measurement window. This window displays a vector diagram of the line voltage and line current as measured by the system.
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Page 21: Windows
February 2018 ADF P100/P300 User Manual 2.0.0 About Opens the about window. The about window shows the revision and build date of the software currently running on the SCC2 control computer as well as the unique system identifier of the SCC2. From here the software updater as well as the import/export settings feature can be reached. -
Page 22: Commissioning Procedure
February 2018 ADF P100/P300 User Manual 2.0.0 Commissioning procedure ⚠ ATTENTION: The Hardware Manual must be studied carefully before following the commissioning procedure. It describes the physical installation of the system and how it should be inspected prior to the first start-up. -
Page 23: Pp-Module Type
February 2018 ADF P100/P300 User Manual 2.0.0 In cases when the system has been delivered with license key activated options, these should be entered before configuring the other settings. Enter the license keys and click Save and activate make them take effect. -
Page 24: Pp-Module Configuration
The standard system supports up to three PP-modules in total through the three PP-module sockets on the base of the control computer. If the PP-module type is set to ADF P100, this setting is forced to 1 PP-module. The following configurations are available: No PP-modules, 1 PP-module, 2 PP-modules or 3 PP-modules. -
Page 25: Nominal System Voltage
February 2018 ADF P100/P300 User Manual 2.0.0 4.3.5 Nominal system voltage This setting defines the nominal system voltage to which the system is connected. The available range of the value is defined by the module type. For 480V modules, this can be set between 208 V and 480 V. -
Page 26: Model Key
February 2018 ADF P100/P300 User Manual 2.0.0 The grounding systems are defined in IEC 60364. 4.3.12 Model key The model key is typically entered during production of a system and sets the module type and unlocks the full output current of the module. The system can be operated without a Model key, but the output current is then locked to a maximum of 50 A per module. -
Page 27: Perform Final System Configuration
February 2018 ADF P100/P300 User Manual 2.0.0 Figure 8: Diagnostics window – with override current threshold check A complete list of all diagnostic codes is available in Section 7.2.2. ⚠ ATTENTION: After running the unit, there is residual voltage in the DC capacitors even after turning the unit completely off. -
Page 28: Configuration
February 2018 ADF P100/P300 User Manual 2.0.0 Configuration 5.1 Configuration settings The Configuration settings window allows configuration of the non-commissioning settings to be performed. The Reset defaults button will reset all settings except for time and date to default values. -
Page 29: Standby Function
February 2018 ADF P100/P300 User Manual 2.0.0 The setting can be either Enabled or Disabled. 5.1.6 Standby function With the standby function, the ADF can be automatically put in standby mode (stopped) during periods of low load current. This can help save energy and increase the lifetime of the ADF components. -
Page 30: Resonance Limit
February 2018 ADF P100/P300 User Manual 2.0.0 The setting is defined from 5 seconds to 300 seconds. 5.1.11 Resonance limit Each harmonic enabled in the Compensation settings is monitored for resonance by looking at the voltage harmonic in each frequency. -
Page 31: Compensation Settings
February 2018 ADF P100/P300 User Manual 2.0.0 All digital inputs are of optically-coupled 24 V types and the logic can be set to either Active-Low or Active-High. Each input can be programmed to trigger one the following events: • Trigger alarm – Triggers the external alarm. -
Page 32: Pfc Mode
February 2018 ADF P100/P300 User Manual 2.0.0 Figure 13: Compensation settings window locked 5.2.1 PFC mode Power factor correction can be configured as Disabled, Static, Dynamic, Dynamic (inductive) or Dynamic (capacitive). In static mode, a fixed amount of capacitive or inductive reactive power can be generated as specified in the PFC Q setting. -
Page 33: Figure 14: Phase-Angle Calibration In Compensation Window
February 2018 ADF P100/P300 User Manual 2.0.0 NOTE Even order harmonics support is a license key activated option. If you wish to use this feature, please contact Comsys. For PP-module types PPM300v2B-3-A-50/480, PPM300v2B-3-A-75/480, PPM300v2B-3-A- 90/480, ADF P100v2B-50/480, ADF P100v2B-75/480 and ADF P100v2B-90/480, the total number of harmonics enabled at once is limited to 26 for standard CT-based control and 6 when using Sensorless Control. -
Page 34: Network Settings
February 2018 ADF P100/P300 User Manual 2.0.0 5.3 Network settings This window allows configuration of the TCP/IP networking parameters, multi-master settings for parallel system operation and hostname settings of the system. The reset defaults button will reset all network settings to default values. -
Page 35: Subnet Mask
The HMI can be unlocked with the Unlock setting, see Section 7.3.4 for more information. NOTE Do not forget the changed password. If the changed password is forgotten, Comsys must be contacted to restore the system. 5.3.2 Modbus TCP server This setting controls if the built-in Modbus TCP server should be enabled or disabled. -
Page 36: Configuration
February 2018 ADF P100/P300 User Manual 2.0.0 All systems on the same multi-master bus must have the same software revision. NOTE Mixing software revisions may lead to unpredictable behavior and should be avoided. 5.3.3.1 Configuration This setting enables the multi-master feature and sets the number of nodes to expect on the bus. -
Page 37: Exporting Settings
February 2018 ADF P100/P300 User Manual 2.0.0 therefore may need to be changed after importing settings from another system. 5.4.1 Exporting settings To export the settings, click the Export settings button in the About window. (See Figure 18) You will now be prompted to download a file with the name adf_settings_X.txt, where the... -
Page 38: Operation And Monitoring
ADF P100/P300 User Manual 2.0.0 Operation and monitoring This section describes how to operate and monitor the ADF P100/P300. 6.1 System states and Events The Events window gives insight in to the system events, alarms and warnings, both as a chronological list and tables for alarms and warnings. -
Page 39: Log Data Recorder
February 2018 ADF P100/P300 User Manual 2.0.0 6.1.2 Log data recorder The log function continuously records system data in such a way that if an alarm is triggered, it contains data from both before and after the alarm. The log file can be downloaded directly in the Event window but is also accessible on the SD-card. -
Page 40: Starting And Stopping
February 2018 ADF P100/P300 User Manual 2.0.0 In this state, the system is about to autostart according to the setting found in the Configuration settings window. State: Standby • In this state, the system is waiting for the load current start threshold to be reached before the system is automatically started. -
Page 41: Waveform View
February 2018 ADF P100/P300 User Manual 2.0.0 Table 8: Overview of measurement window functionality Parameter Description U1, U2, U3 and UN Phase voltages (RMS values in V, phase angles and THD) I1, I2, I3 and IN CT currents (RMS values in A, phase angles and THD) *... -
Page 42: Compensation Current
February 2018 ADF P100/P300 User Manual 2.0.0 6.4.2 Compensation current This view shows the ADF compensation current, as measured internally in the ADF. Figure 26: Waveform view window showing Compensation current 6.4.3 Phase voltage This view shows the phase voltage, as measured by the ADF. -
Page 43: Ct Current
February 2018 ADF P100/P300 User Manual 2.0.0 Hover on a bar in the spectrum view to show the amplitude: Figure 28: Hover function in the spectrum view window 6.5.1 CT current This view shows the CT current which can be either the line or the load current depending on if the CTs are connected as closed-loop or open-loop. -
Page 44: Phase Voltage
Figure 31: Spectrum view window showing Phase voltage 6.6 Software update The software in both the SCC2 as well as the HMI3 can be updated directly in the WUI. A Comsys- provided software image is uploaded to the SCC2 and depending on the detected file type, either the SCC2 or HMI3 can be flashed after user confirmation of this action. -
Page 45: Updating Scc2
February 2018 ADF P100/P300 User Manual 2.0.0 Figure 33: Selecting a file for software update 3. If the uploaded software image was a SCC2 image, please continue to Section 6.6.1. If it was a HMI3 software image, continue to Section 6.6.2. -
Page 46: Figure 35: Flashing Scc2
If the ADF is powered off during the flash update procedure, the factory default software image will be booted on the next start. ATTENTION: It is imperative that the new software image is an approved Comsys ⚠ software image suitable for the application at hand. -
Page 47: Updating Hmi3
February 2018 ADF P100/P300 User Manual 2.0.0 6.6.2 Updating HMI3 1. If a HMI3 software image was uploaded, you will be presented with the screen in Figure 37. Ensure stable voltage supply and click Update HMI3 software to begin the flash update procedure. -
Page 48: Human Machine Interface (Hmi2)
February 2018 ADF P100/P300 User Manual 2.0.0 Human Machine Interface (HMI2) The system can be configured, commissioned and operated through the HMI2 user interface found in the cabinet door. Please note: The HMI2 is obsolete; new systems are delivered with HMI3. -
Page 49: Evaluating System Diagnostics
February 2018 ADF P100/P300 User Manual 2.0.0 Table 10: Setup menu Parameter HMI name Default Description PP-module type Selects the PP-module type in the system. PP type Value: 0-23. For more information about the PP-module types, see Section 4.3.1. PP-module configuration... -
Page 50: Figure 41: Diagnostics In The Hmi
February 2018 ADF P100/P300 User Manual 2.0.0 Diag: Running… menu Diag: Failed 50 Diag: Passed all menu next menu continue Figure 41: Diagnostics in the HMI Table 11: Diagnostic codes Diagnostic Title Suggested action if failed code Enable PP-modules Failure indicates wrong number of power modules. Make sure that the number of specified power modules corresponds to the number of installed power modules. -
Page 51: Configuration Using The Hmi
February 2018 ADF P100/P300 User Manual 2.0.0 7.3 Configuration using the HMI All configuration parameters except for the network settings can be changed using the HMI. Below is an overview of the menu structure. When operating systems in parallel using the multi-master bus, the compensation NOTE settings must be changed on the master node. -
Page 52: Compensation Setup Menu
February 2018 ADF P100/P300 User Manual 2.0.0 7.3.1 Compensation setup menu The Compensation setup menu and Compensation setup menu (secondary) allows configuration of all parameters described in Section 5.2. The concept of a harmonic processing unit budget described in Section 5.2 is important to understand as the HMI lack the clear feedback that is presented in the WUI when the budget is used up. -
Page 53: Configuration Setup Menu
*) The kVA rating of the system is stated in the technical specification. **) Available in 4-wire systems only. ***) Even harmonics available as an option. ****) Sensorless Control is available as an option, contact Comsys. 7.3.2 Configuration setup menu The Configuration setup menu allows configuration of the settings described in Section 5.1.1 to... -
Page 54: Digital Io Setup Menu
February 2018 ADF P100/P300 User Manual 2.0.0 7.3.3 Digital IO setup menu The Digital IO setup menu allows configuration of the alarm relay, the user-configurable relay as well as binding functions to the digital inputs. Please see Section 5.1.13 and Section 5.1.14 for more information. -
Page 55: Spectrum Ict
February 2018 ADF P100/P300 User Manual 2.0.0 7.3.5 Spectrum I Spectrum I shows the CT current in each frequency from fundamental frequency up to the 49 harmonic. The result is the mean value of the three phases and the unit is A... -
Page 56: Operation Using The Hmi
February 2018 ADF P100/P300 User Manual 2.0.0 Multi-master node identifier Shows the multi-master node identifier of this system. MM id Multi-master nodes online Shows the number of nodes currently online on the bus. MM online Multi-master nodes running Shows the number of nodes currently running on the bus. -
Page 57: Figure 45: Alarm Shown In Hmi
February 2018 ADF P100/P300 User Manual 2.0.0 The right-most button becomes ACK which is used to acknowledge all active alarm. Non-critical issues are displayed as warnings. Warnings are shown in the HMI by toggling between the measurement data and the warning every other second. There is no immediate cause for concern when a warning is active but determining the root cause is recommended. - Page 58 February 2018 ADF P100/P300 User Manual 2.0.0 PPM temperature difference Temperature difference of 20°C between PPMs. Check cooling and fuses. PPM overtemperature Overtemperature in PPM. Check cooling. External alarm External alarm has been activated from Digital in or Modbus TCP.
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Page 59: Power Indicator Button (Pib)
February 2018 ADF P100/P300 User Manual 2.0.0 Power Indicator Button (PIB) The PIB replaces the previously used auxiliary power switch in the door. It consists of a front panel mounted backlit button that makes it possible to completely turn on/off the system, start and stop operation and monitor its status. -
Page 60: Human Machine Interface 3 (Hmi3)
February 2018 ADF P100/P300 User Manual 2.0.0 Human Machine Interface 3 (HMI3) The HMI3 consists of a 4.3” 480 x 272 color touchscreen display mounted on the front panel of the system. It allows simple configuration, diagnostics and monitoring all while standing in front of it. -
Page 61: Root Window
February 2018 ADF P100/P300 User Manual 2.0.0 9.2 Root window The root window can be either System setup, Diagnostics or Measurement depending on mode. All three views share the Menu icon and Alert icon. The Menu icon leads to the Main menu view from which the menu structure can be accessed. -
Page 62: Alert
February 2018 ADF P100/P300 User Manual 2.0.0 Table 23: HMI3 Measurement table Parameter Description U1, U2, U3 and UN Phase voltages (RMS values in V, phase angles and THD) I1, I2, I3 and IN CT currents (RMS values in A, phase angles and THD) -
Page 63: Parameter Edit
February 2018 ADF P100/P300 User Manual 2.0.0 9.5 Parameter Edit Figure 54: HMI3 Parameter Edit view The Parameter Edit view allows a parameter to be edited using an on-screen keypad. When the entered value fall between the minimum and maximum values and is of correct format, the Store icon will appear. -
Page 64: Setup
February 2018 ADF P100/P300 User Manual 2.0.0 9.7 Setup Table 24: HMI3 Setup menu table Parameter Default Description PPM type PPM300-3-A-100/480 (#0) Selects the PP-module type in the system Value: PPM300-3-A-100/480 (#0), PPM300-3-A-80/690 (#1), PPM300-3-W-140/690 (#2), PPM300-3-W-150/480 (#3), PPM300-3-A-100/480HC (#4),... -
Page 65: Configuration
February 2018 ADF P100/P300 User Manual 2.0.0 Invert CT pol Do not invert Specifies if the polarity of the CT connection is inverted: Do not invert = Do nothing Invert = Invert the CT polarity Grounding system TN/TT Specifies the grounding system according to IEC 60364:... -
Page 66: Compensation / Compensation (Alt)
February 2018 ADF P100/P300 User Manual 2.0.0 OUT1 function Select output OUT1 relay activation function. Available choices: None selected = OUT1 disabled One or several selected = OUT1 activates when any one of the selected conditions are active. A full list of the available choices for the activation function can be found in Table 21. -
Page 67: System Admin
Unlocks the HMI when an administrator password is set. The unlock code is 61874. Trigger log Triggers the creation of a log file. Only do this when instructed to do so by Comsys. Reboot SCC2 Restarts the SCC2 control computer. -
Page 68: Appendix A Modbus Tcp Server
February 2018 ADF P100/P300 User Manual 2.0.0 Appendix A Modbus TCP server This section outlines the Modbus TCP server implementation. NOTE Modbus TCP server support is a license key activated option. If you wish to use this feature, please contact Comsys. - Page 69 February 2018 ADF P100/P300 User Manual 2.0.0 Digital in bit mask: Bit 0 = Digital In #1 Bit 1 = Digital In #2 0005 s_di_mask 16-bit integer Bit 2 = Digital In #3 Bit 3 = Digital In #4 Bit 4...
- Page 70 February 2018 ADF P100/P300 User Manual 2.0.0 The number of online nodes on the multi- 0053 s_mm_num_nodes_on_bus 16-bit integer master bus. A value of 0 indicates that the multi-master feature is disabled. The number of running nodes on the multi-...
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Page 71: Control Registers
February 2018 ADF P100/P300 User Manual 2.0.0 Warning bit mask: Bit 0 = PPM temperature high Bit 1 0076 = High data = Ambient temperature high s_warn_mask 32-bit integer 0077 = Low data Bit 2 = No master on multi-master bus... -
Page 72: Compensation Settings
February 2018 ADF P100/P300 User Manual 2.0.0 A.3 Compensation settings This group of registers allows reading out and manipulation of the primary and secondary compensation setting groups. It is important that the minimum, maximum and step attributes of each register is respected. - Page 73 February 2018 ADF P100/P300 User Manual 2.0.0 Degree of compensation for the 4 harmonic: 0408 cp_harm_h4 16-bit integer 0% … 100% Degree of compensation for the 5 harmonic: 0409 cp_harm_h5 16-bit integer 0% … 100% Degree of compensation for the 6...
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Page 74: Secondary Compensation Setting Registers
February 2018 ADF P100/P300 User Manual 2.0.0 Angle calibration for the 4 harmonic in open- 0441 cp_harm_h4_angle 16-bit integer loop. 0 deg … 359 deg Angle calibration for the 5 harmonic in open- 0442 cp_harm_h5_angle 16-bit integer loop. 0 deg … 359 deg... - Page 75 February 2018 ADF P100/P300 User Manual 2.0.0 Setpoint for Power factor in PFC dynamic mode: Value: -50 … 0 … 50. -50 to -1 = PF 0.(100+value) inductive 0601 cs_pfc_setp 16-bit integer 0 = PF 1.00 1 to 50 = PF 0.(100-value) capactive Example: A value of -3 would translate to a power factor of 0.(100-3) = 0.97 inductive...
- Page 76 February 2018 ADF P100/P300 User Manual 2.0.0 Degree of compensation for the 43 0627 cs_harm_h43 16-bit integer harmonic: 0% … 100% Degree of compensation for the 47 0628 cs_harm_h47 16-bit integer harmonic: 0% … 100% Degree of compensation for the 49...
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Page 77: Ct Current Spectrum Registers
February 2018 ADF P100/P300 User Manual 2.0.0 Angle calibration for the 43 harmonic in 0660 cs_harm_h43_angle 16-bit integer open-loop. 0 deg … 359 deg Angle calibration for the 47 harmonic in 0661 cs_harm_h47_angle 16-bit integer open-loop. 0 deg … 359 deg... -
Page 78: About Registers
February 2018 ADF P100/P300 User Manual 2.0.0 1294 = High data Amplitude of phase voltage in 48 harmonic fft_un_avg_h48 32-bit floating-point 1295 = Low data 1296 = High data Amplitude of phase voltage in 49 harmonic fft_un_avg_h49 32-bit floating-point 1297 = Low data A.7 About registers... - Page 79 February 2018 ADF P100/P300 User Manual 2.0.0 © 2018 Comsys AB 1 199 172 – REV21...
- Page 80 Comsys AB does not assume any responsibility for use of any product or method described and also reserves the right to make changes at any time without prior notice in order to improve design and supply the best possible products.
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