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HEIL PT 1000A Operation Manual

High-performance rear loader
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WARNING
Failure to follow all instructions and safety precautions in this
manual, in the Service Manual, in other manufacturers'
manuals and on the safety decals attached to the product could
result in serious injury or death to operators or bystanders and/
or damage to property.
DO NOT operate this vehicle before you READ and
UNDERSTAND this Operation Manual, the Service Manual for
this unit, other applicable manufacturers' manuals, and the
PT 1000A
safety decals on the product.
Each operator of this unit must read and understand all
HIGH-PERFORMANCE REAR LOADER
directions in this manual before they first operate this vehicle.
OPERATION MANUAL
Keep this manual in the cab for new operators and to remind all
operators about safe use.
ISSUED JANUARY 2017
© 2017 Heil Environmental
TP1PT1A-OM-0117

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Summary of Contents for HEIL PT 1000A

  • Page 1 HIGH-PERFORMANCE REAR LOADER directions in this manual before they first operate this vehicle. OPERATION MANUAL Keep this manual in the cab for new operators and to remind all operators about safe use. ISSUED JANUARY 2017 © 2017 Heil Environmental TP1PT1A-OM-0117...
  • Page 2 READ THIS MANUAL! EVERY PERSON who will OPERATE, MAINTAIN, REPAIR, OR OTHERWISE WORK with the Heil unit MUST READ AND UNDERSTAND this entire Operator’s Manual before starting the engine or activating any switches or controls. MAKE SURE to read the Service Manual for the unit BEFORE you do any maintenance or repair procedures.

  • Page 3: Table Of Contents

    General Safety Precautions (Continued) ....................................31 Decals ......................................35 Decal Images ....................................36 Decal Images (Continued) ....................................37 Decal Images (Continued) ....................................38 Decal Images (Continued) ....................................39 Care of Decals ....................................40 Lock-Out/Tag-Out Procedure Issued January 2017 Copyright 2017, Heil Environmental Table of Contents Printed in U.S.A.
  • Page 4 Propping the Tailgate (Continued) ......................................66 Propping the Tailgate (Continued) ......................................67 Daily Checklist Daily Checklist ......................................70 Refuse Vehicle Daily Inspection ......................................72 Daily Checks and Inspections ......................................73 Before Going on Route Issued January 2017 Copyright 2017, Heil Environmental Table of Contents Printed in U.S.A.
  • Page 5 Section Preview ......................................110 Overview of Landfill/Transfer Station/Recycle Center Procedures ......................................111 Raising the Tailgate (Continued) / Unloading Refuse ......................................112 Unloading Refuse (Continued) / Clean and Inspect the Tailgate ......................................113 Issued January 2017 Copyright 2017, Heil Environmental Table of Contents Printed in U.S.A.
  • Page 6 End of Day Procedures ......................................119 Preventive Maintenance Chart Body Preventive Maintenance Chart ......................................122 Lubrication Guide Body Lubrication Guide ......................................126 Body Lubrication Guide (Continued) ......................................127 Index ..................................129 Issued January 2017 Copyright 2017, Heil Environmental Table of Contents Printed in U.S.A.
  • Page 7 PT 1000A PT 1000A OPERATION MANUAL ISSUED JANUARY 2017 TP1PT1A-OM-0117 Issued January 2017 Copyright 2017, Heil Environmental Printed in U.S.A.
  • Page 8 PT 1000A NOTES:...

  • Page 9: Section 1 Introduction

    PT 1000A SECTION 1 INTRODUCTION Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.

  • Page 10: Section Preview

    Telephone numbers and website URL for parts, technical support, warranty claims, training and manuals Identifying the different models Identifying the left (street side) of the unit The unit serial plate Various parts of the unit Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.

  • Page 11: Introduction

    9. Landfill/Transfer Station/Recycle Center Procedures warranty repairs must be performed by …”. 10.End of Day Procedures Each DANGER, WARNING, and CAUTION notice 11.Preventive Maintenance Chart precedes its applicable text. 12.Lubrication Guide Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.

  • Page 12: To The Owner

    The Heil Co. d/b/a Heil Environmental You must provide adequate lighting on the unit for ("Heil") PT 1000A Rear Loader refuse collection vehicle (or safe operation under low light or night conditions. the unit).

  • Page 13: To The Operator

    (or service and maintain) the unit. If you have not Always read and understand all associated manuals been trained, you must inform the owner. alongside the Heil Parts and Service Manual and Heil You must perform a daily inspection of the unit Operation Manual.

  • Page 14: To The Operator (Continued) / To The Mechanic

    Do not operate the unit if you do not understand all procedures and instructions in this manual. The owner or designated person can contact your Heil dealer or Heil for additional help. See Customer Service and Repair Parts Contact Information.

  • Page 15: To The Mechanic (Continued)

    If you have not been trained, you must inform the owner. You must read, understand and obey all safety messages and decals that are on the outside or in the cab the unit. Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.

  • Page 16: Warranty Claims And Inquiries

    WARRANTY CLAIMS AND INQUIRIES The HEIL ENVIRONMENTAL INTERNATIONAL WARRANTY STATEMENT is printed on the inside, back cover of this manual. Should a failure occur that is covered by this warranty, contact the nearest Heil dealer for warranty repair unless otherwise authorized by Heil.

  • Page 17: Customer Service And Repair Parts Contact Information

    PT 1000A CUSTOMER SERVICE AND REPAIR PARTS CONTACT INFORMATION Customer Care Phone: 866-275-4345 Tech Services Phone: 866-310-4345 Parts Central Phone: 800-528-5308 4301 Gault Avenue North Ft. Payne, AL 35967 www.heil.com Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.

  • Page 18: Models

    MODELS The PT 1000A is a Rear End Loader (REL) and has one body model, the eject model. See the figure below. The (packer) blade and slide assembly open the hopper for loading refuse into the hopper, sweep the refuse into the body and compacts the refuse.

  • Page 19: Serial Plate Locations

    You determine the sides of the unit by facing the direction of forward travel. See the figure below. The left side is the “streetside” and the right side is the “curbside”. Figure 2. Serial Plate Locations Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.

  • Page 20: Reading The Serial Plate

    Date of manufacture (last number of the year followed by the number of the day of the year, e.g. 5145 is year 2015 2014 2024 and the 145th day of 2015). Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.

  • Page 21: Product Nomenclature

    The figure below shows the major components and their typical location on the curb side of the unit. See the following pages for brief descriptions of each component shown below. Figure 4. Street Side Product Nomenclature Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.

  • Page 22: Product Nomenclature (Continued)

    The figure below shows the major components and their typical location on the street side of the unit. See the following pages for brief descriptions of each component shown below. Figure 5. Curb Side Product Nomenclature Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.

  • Page 23: Product Nomenclature (Continued)

    See Cab Controls, Switches and Indicator Lights for the different controls that may be installed in your unit. Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
  • Page 24 NEVER climb or stand on the hopper sill. Hydraulic Oil Tank - The tank is the reservoir for the hydraulic oil which operates all hydraulic cylinders described above. Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
  • Page 25 Slide Assembly – You move the slide assembly OUT while you move the packer blade UP to load refuse into the hopper. You move the blade IN while you move the packer blade DOWN to push the refuse into the body. Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
  • Page 26 A red light and an alarm inside the cab let the operator know when the tailgate is OPEN (UP). The TAILGATE OPEN red light illuminates (is ON) and the alarm sounds when the tailgate is RAISED. The light is OFF and the alarm stops when the tailgate CLOSED (DOWN). Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
  • Page 27 Throttle Advance – The throttle advance is automatically engaged during the tailgate packing cycle. The Operator may use the engine foot feed to raise the engine speed up to 1500 RPM while ejecting the load or raising the tailgate. Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.

  • Page 28: Glossary

    May also be referred to as “Home Position” or “Front Head” hand holds (grab An attachment to the tailgate of a Rear End Loader (REL) that an operator grabs with their hands handles) while using the riding step Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
  • Page 29 The position of a switch or other control to stop a function When a light or lamp illuminates / on/ON The position of a switch or other control to start a function Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
  • Page 30 On Rear End Loaders (RELs), the platform at the side of the tailgate that an operator stands on while riding on the outside of the unit during collection activities. Revolutions Per Minute Issued January 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
  • Page 31 This optional top door covers and uncovers the hopper. The cover is closed during transit and must be open during loading of refuse in the hopper. unit The Heil PT 1000A refuse collection vehicle referred to in this manual. UNLATCHED The side access door is not closed or secured.
  • Page 32 PT 1000A NOTES:...
  • Page 33 PT 1000A SECTION 2 SAFETY MESSAGES AND DECALS Issued January 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.

  • Page 34: Safety Messages And Decals

    General safety precautions and safety precautions for the safe operation and maintenance of the unit The safety precautions for NOT towing another vehicle or machine Safety decals on the unit Issued January 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.

  • Page 35: Precautionary Statements

    You must also read, understand and follow those messages. Issued January 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.

  • Page 36: General Safety Precautions

    If any decals are illegible from damage or wear, REPLACE them IMMEDIATELY. o For units with automatic transmissions, MOVE the Get decals from your Heil dealer or Heil. PUMP ON switch to OFF. DO NOT use this refuse collection vehicle to TOW o REMOVE the key from the ignition.
  • Page 37 CHECK the height of the unit after you do any modifications to the chassis suspension. Any chassis suspension modification may change the height of the unit. See Tables 1 and 2. Issued January 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 38 Voltage of Electric Line Minimum Clearance 750 or less 4 feet (1.2 m) Above 750 to 50,000 6 feet (1.8 m) Above 50,000 to 345,000 10 feet (3 m) Issued January 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 39 DO NOT compact refuse when the unit is in congested traffic. YOU MUST pay attention to driving when you pack on- the-move. Operating the packer on-the-move REDUCES POWER available for vehicle acceleration. Issued January 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 40 See the Lock-Out/Tag-Out Procedure TOWING OF ANY EQUIPMENT Heil DOES NOT recommend that you tow any kind of equipment with the unit. The unit was NOT DESIGNED nor intended for towing.

  • Page 41: Decals

    Decal part numbers can be found below and in the Parts Manual. You can purchase replacement decals from your Heil Dealer or from the Heil Parts Central, 800- 528-5308.

  • Page 42: Decal Images

    Figure 6. Danger: Do not enter under, PN 212-1764-E container, PN Figure 8. Caution: Throttle, PN 212-1899-E 212-1904-E Figure 10. Blade Down/Up, Slide In/Out, Figure 9. Warning: Lockout/Tagout, PN 212-1781-E PN 212-1969-E Issued January 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.

  • Page 43: Decal Images (Continued)

    Figure 11. Warning: Operations Manual, PN 212-1783-E Figure 12. Caution: Hydraulic Oil Only, PN 212-1782-E Figure 14. Caution: Buzzer, PN 212-1903-E Figure 13. Danger: Stand Clear Packer, PN 212-1802-E Issued January 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.

  • Page 44: Decal Images (Continued)

    PT 1000A DECAL IMAGES (CONTINUED) Figure 15. Heil Replacement Parts, PN 212-1915-E Figure 17. Caution: Figure 16. Danger: Stand Clear Tailgate, PN Stand Clear Panel, PN 212-1801-E 212-1911-E Issued January 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.

  • Page 45: Decal Images (Continued)

    PT 1000A DECAL IMAGES (CONTINUED) Figure 18. Caution: Disengage P.T.O., PN 212-1968-E Figure 20. Safety Installations, PN 212-1918-E Figure 19. Warning: Do not cross behind, PN 212-2691-E Issued January 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.

  • Page 46: Care Of Decals

    Do not use sharp angles to clean the decals – this can lift the decals from the unit. o NEVER use a “turbo pressure nozzle”. Issued January 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 47 PT 1000A PRESSURE WASHER TECHNIQUE Figure 21. Recommended Technique Figure 22. Incorrect Technique Issued January 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 48 Flush eyes and skin with water for 15 minutes after contact. Seek immediate medical help. Spot clean the decal with Isopropyl Alcohol and a micro-fiber cloth (rag). If these methods do not work on a problem area, call a Heil Dealer or Heil Customer Service. Issued January 2017...

  • Page 49: Lock-Out/Tag-Out Procedure

    PT 1000A SECTION 3 LOCK-OUT/TAG-OUT PROCEDURE Issued January 2017 Copyright 2017, Heil Environmental Lock-Out/Tag-Out Procedure Printed in U.S.A.

  • Page 50: Section Preview

    PT 1000A PREVIEW Read this section to learn about the proper Lock-Out/Tag-Out procedures. You MUST Lock-Out/Tag-Out a unit BEFORE: You enter the body Do maintenance or repair procedures. Issued January 2017 Copyright 2017, Heil Environmental Lock-Out/Tag-Out Procedure Printed in U.S.A.

  • Page 51: Locking Out The Unit

    7. Put a LOCK-OUT/TAG-OUT tag onto the steering Out procedures, use the procedures that follow. Contact wheel. your supervisor or Heil Technical Service if you have any 8. Remove the ignition key from the cab, lock the questions about Lock-Out/Tag-Out procedures.
  • Page 52 PT 1000A NOTES:...
  • Page 53 PT 1000A SECTION 4 CONTROLS, SWITCHES, AND INDICATOR LIGHTS Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 54: Controls, Switches, And Indicator Lights

    This section tells you: The in-cab cab controls, switches and buttons How the in-cab controls work The in-cab indicator lights available The outside controls and how they work Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 55: Controls / In-Cab Control Panel

    Make sure you are familiar with the control panel in your unit. Figure 24. In-Cab Control Panel Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 56: In-Cab Control Panel (Continued)

    OFF, current does not flow MOVE the switch to the LOCK position to lock the to the FILTER BYPASSED indicator light and it is tailgate. Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
  • Page 57 PT 1000A OFF. Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 58: In-Cab Control Panel (Continued)

    Control Panel. and operations. You must become familiar with the location and operation of any optional indicator light that is not located in the Control Panel. Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 59: Standard Outside Controls

    PUSH the corresponding button to MOVE the slide complete as a normal cycle. down. PUSH the Red E-Stop button to stop the function. Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 60: Standard Outside Controls (Continued)

    E. HOPPER LIGHT Toggle Switch PUSH the switch ON to activate the hopper light. PUSH the switch OFF to deactivate the hopper light. Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 61: Standard Outside Controls (Continued)

    RELEASE it to MOVE the blade DOWN. MOVE the lever in the opposite direction to stop an UP or DOWN operation at any time. Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 62: Standard Outside Controls (Continued)

    PT 1000A STANDARD OUTSIDE CONTROLS (CONTINUED) TAILGATE Lever Controls (Continued) Figure 26. Packer Blade Control Lever Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 63: Standard Outside Controls (Continued)

    PT 1000A STANDARD OUTSIDE CONTROLS (CONTINUED) TAILGATE Lever Controls (Continued) Figure 27. Slide Control Lever Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 64: Standard Outside Controls (Continued)

    D.HOPPER LIGHT Toggle Switch 1. PUSH the switch ON to activate the hopper light. 2. PUSH the switch OFF to deactivate the hopper light. Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 65: Optional Outside Controls

    RPMs of the engine which increases the hydraulic oil flow. The increased flow of hydraulic oil increases the speed of the optional lifting equipment. Figure 28. Optional Container Lift Controls Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 66: Optional Outside Controls (Continued)

    UNWIND the cable. 2. PUSH the lever to the RAISE position and HOLD it there to the WIND the cable. Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 67: Optional Outside Controls (Continued)

    RELEASE the lever to LOWER the cart tipper. At the end of the LOWER cycle, the cart tipper will stop lowering. 7. RELEASE the refuse container from the cart tipper’s lock. Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 68: Optional Outside Controls (Continued)

    RAISE the container again. DO NOT continue to RAISE a refuse container when the slider latch does not extend and lock the container. Issued January 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
  • Page 69 PT 1000A SECTION 5 BODY AND TAILGATE PROPS Issued January 2017 Copyright 2017, Heil Environmental Body and Tailgate Props Printed in U.S.A.

  • Page 70: Body And Tailgate Props

    PT 1000A PREVIEW Read this section to learn about: Using the body props Using the tailgate props Issued January 2017 Copyright 2017, Heil Environmental Body and Tailgate Props Printed in U.S.A.

  • Page 71: Factory Body Props / Propping The Tailgate

    Factory Tailgate Props YOU MUST USE BOTH of the two support props at the rear of each unit whenever you open the tailgate for service or maintenance. Issued January 2017 Copyright 2017, Heil Environmental Body and Tailgate Props Printed in U.S.A.

  • Page 72: Propping The Tailgate (Continued)

    (body) and secure the prop in its prop bracket in the stored position. See the Figure 31. Open Tailgate for Tailgate Props figures on the next page. Issued January 2017 Copyright 2017, Heil Environmental Body and Tailgate Props Printed in U.S.A.

  • Page 73: Propping The Tailgate (Continued)

    PT 1000A PROPPING THE TAILGATE (CONTINUED) Figure 32. Setting Tailgate Props Figure 33. Setting Tailgate Props Details Issued January 2017 Copyright 2017, Heil Environmental Body and Tailgate Props Printed in U.S.A.
  • Page 74 PT 1000A NOTES:...

  • Page 75: Daily Checklist

    PT 1000A SECTION 6 DAILY CHECKLIST Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 76 Worn or damaged tailgate lock components Replace worn or damaged components Loose or missing tailgate lock hardware Tighten loose hardware Replace missing hardware Damaged tailgate seal Replace seal Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 77 Tighten loose hardware damaged hardware or cracked welds Replace missing hardware Repair cracked welds Air regulator 90 PSI locate it on your unit – generally at front of body Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.

  • Page 78: Refuse Vehicle Daily Inspection

    Refer to Preventative Signature of Operator: Maintenance Chart and Lubrication Guide for additional information and requirements. ________________________________________________________ Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.

  • Page 79: Daily Checks And Inspections

    Check tires for damage. Replace any damaged tire before going on route Inspect pump for leaks Inspect pump for damage or loose hardware Inspect all decals on cab for damage and readability Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 80 Check tires for damage. Replace any damaged tire before going on route Inspect tailgate raise components Cylinder, hoses and fittings for leaks Hoses for wear and damage Cylinder for damage Loose or missing mounting hardware Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 81 Loose or missing mounting hardware for hydraulics Loose or missing hardware for slide assembly Inspect packer blade Cylinders, hoses and fittings for leaks Hoses for wear and damage Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 82 Check wear of tire treads. Replace any tire worn below tire manufacturer’s recommendation or state requirements before going on route Check tires for damage. Replace any damaged tire before going on route Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 83 Start the engine. Indicator lights and gauges show normal operation of engine Make sure the parking brake does not allow the vehicle to move forward or reverse at idle Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 84 Operate all optional equipment switches and make sure the option operates correctly, such as a light Check the operation of all optional lights. Report any light that is ON and should be OFF or is OFF and should be ON Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 85 Attach the cable hook to its storage eye Arm Mechanism PULL the control lever – the lift arms should RAISE PUSH the control lever – the lift arm should LOWER Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 86 PULL the tailgate lever and RAISE the tailgate sufficiently to set the tailgate props The TAILGATE OPEN light and alarm are ON Set the tailgate props Inspect the tailgate seal for damage Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 87 PUMP INDICATOR light is OFF – if it is ON, MOVE the PUMP ON switch to OFF If equipped, the FILTER BYPASSED All other optional lights All switches are at their OFF position: PUMP ON THROTTLE ADVANCE Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 88 If equipped, check the operation of each camera FINAL INSPECTION While you walk completely around the vehicle, look for: Fluid leaks Cracked or damaged welds and metal Loose or missing bolts, nuts and clamps Issued January 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.

  • Page 89: Before Going On Route

    PT 1000A SECTION 7 BEFORE GOING ON ROUTE Issued January 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 90: Section Preview

    Checking the unit each day Starting the unit in cold weather Setting the unit up for the route Removing power to the unit during periods of not using the unit Issued January 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 91: Before Starting A Route / Cold Weather Warmup Procedure

    120° and 160°F. If not, repeat step 5. 7. Check for fluid leaks. Repair if necessary. 8. The unit is now ready to go on route. Issued January 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 92: Check Hydraulic Oil Level

    2. Put the unit back in the position described above and reservoir, filter the oil through a 200 mesh (or finer) check the oil level again. screen. NEVER use a cloth to filter the oil. Issued January 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 93: Hydraulic Oil Tank With Sight Gauge

    PT 1000A HYDRAULIC OIL TANK WITH SIGHT GAUGE Figure 34. Typical Hydraulic Oil Tank Issued January 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 94: Cycle All Hydraulic Functions

    When the body does not have refuse, positions. UNLOCK and RAISE the tailgate, then do at least one EJECTOR PANEL cycle, which includes a full EXTEND cycle and a full RETRACT cycle. Issued January 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 95: Check The Traveling Or "In-Transit" Position

    The PUMP ON switch is OFF. You properly ADJUST and CLEAN the mirrors. All outside lights turn ON and OFF. If equipped, the side access door is CLOSED and LOCKED. Issued January 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.
  • Page 96 PT 1000A NOTES:...

  • Page 97: On-Route Operation Procedures

    PT 1000A SECTION 8 ON-ROUTE OPERATION PROCEDURES Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 98: Section Preview

    Read this section to learn about: Setting up the unit for a route Loading refuse Packing the load Packing on-the-move Washout system Setting up the unit for the landfill or transfer station Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 99: Driving To Pick-Up Locations

    The PUMP ON switch is OFF. You properly ADJUST and CLEAN the mirrors. All outside lights turn ON and OFF. If equipped, the side access door is CLOSED and LOCKED. Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 100: Before Loading

    For normal route pickup, about three (3) feet from the tailgate. If starting with bulk refuse, the ejector panel should be about six (6) feet from the tailgate. Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 101: Loading Refuse Manually (Continued)

    The Blade Down and Slide In functions will operate in sequence. 6. Repeat Steps 2 and 3 as necessary to compact the refuse. Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 102: Loading Refuse Manually (Continued)

    8. Each helper must PRESS the buzzer on their side of 9. Go to the next stop on the route. the tailgate and let the driver know each helper is ready to move to the next location. Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 103: Loading Refuse Manually (Continued)

    Refuse broken by the blade can cause moderate or minor injury. Stay clear of the packer panel during slide in/out and blade up/ down operations. Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 104: Loading Refuse Manually (Continued)

    4. Repeat Steps 1 and 3 as necessary to compact the refuse. 5. Leave the blade against the refuse. 6. Move the refuse container to its pick-up location. Figure 37. Loading Refuse Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 105: Loading Refuse With An Arm Mechanism

    The hopper is now ready to receive refuse. push button to raise the container and empty into 2. Load the refuse from a container into the hopper. the hopper. Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 106: Loading Refuse With An Arm Mechanism (Continued)

    MOVE the container to its pick-up location. Figure 40. Loading Refuse with Arm Mechanism Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 107: Loading Refuse With An Arm Mechanism (Continued)

    The slide will move OUT and the blade will move UP. STOP the blade UP operation when the blade is at the pinch point with the hopper sill. Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 108: Loading Refuse With An Arm Mechanism (Continued)

    6. Each helper must PRESS the buzzer on their side of the tailgate and let the driver know each helper is ready to move to the next location. 7. Go to the next stop on the route. Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 109: Loading Refuse With A Cart Tipper

    Make sure the refuse container is properly secured to the cart tipper before you raise or lower the container. Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 110: Loading Refuse With A Cart Tipper (Continued)

    Clear the area near the hopper of all unnecessary people before you move the blade and slide assembly and keep all parts of your body away from the blade. Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 111: Loading Refuse With A Cart Tipper (Continued)

    UP. STOP the blade UP operation when the blade is at the pinch point with the hopper sill. Watch for refuse that is pushed out of the hopper. Figure 43. Loading Refuse with Cart Tipper Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 112: Loading Refuse With A Cart Tipper (Continued)

    6. Each helper must PRESS the buzzer on their side of the tailgate and let the driver know each helper is ready to move to the next location. 7. Go to the next stop on the route. Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 113: Achieving Payloads / Leaving The Route For The Landfill / Transfer Station

    At the end of the route, or when the unit has a full load, prepare the unit to go to the landfill. See Driving to Pick- up Locations and make sure the unit is properly set up for travel. Issued January 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
  • Page 114 PT 1000A NOTES:...

  • Page 115: Landfill/Transfer Station/Recycle Center Procedures

    PT 1000A SECTION 9 LANDFILL/TRANSFER STATION/ RECYCLE CENTER PROCEDURES Issued January 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.

  • Page 116: Section Preview

    Read this section to learn about: Setup conditions to dump the refuse Unloading the refuse Using the sump and (optional) washout system Preparing the unit to return to route. Issued January 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.

  • Page 117: Overview Of Landfill/Transfer Station/Recycle Center Procedures

    1. Some suspensions allow more movement in the tailgate. chassis than others. Always stop the unit on the most stable, hard, dry and level surface you can find before you empty the refuse. Issued January 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.

  • Page 118: Raising The Tailgate (Continued) / Unloading Refuse

    PRESS the EJECT switch DOWN and HOLD until the ejector panel is fully RETRACTED and at the front of the body. b. RELEASE the eject switch. Figure 44. In-Cab Control Panel Issued January 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.

  • Page 119: Unloading Refuse (Continued) / Clean And Inspect The Tailgate

    Allow unit to creep forward if space is available to remove all of the refuse. Make sure the front of the chassis is clear of obstacles. Issued January 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.

  • Page 120: Lowering The Tailgate

    COMPLETELY down then RELEASE the switch. NOTICE The TAILGATE OPEN warning light will go OFF and the alarm will stop when body is FULLY down and the tailgate is completely closed. Issued January 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.

  • Page 121: Locking The Tailgate / Preparing To Return To Route

    I. Sump Doors and Washout System Lock the Tailgate with the in-cab controls. The PT 1000A unit does not have sump doors. If equipped, use the optional washout system to clean G. Clean and Inspect the Hopper and Packer Panel out the body and hopper at the end of a work day.
  • Page 122 PT 1000A NOTES:...
  • Page 123 PT 1000A SECTION 10 END OF DAY PROCEDURES Issued January 2017 Copyright 2017, Heil Environmental End of Day Procedures Printed in U.S.A.

  • Page 124: End Of Day Procedures Section Preview

    PT 1000A PREVIEW Read this section to learn about: Parking the Unit Washout System Final Inspection Report to Employer/Supervisor Ignition Keys Issued January 2017 Copyright 2017, Heil Environmental End of Day Procedures Printed in U.S.A.

  • Page 125: End Of Day Procedures

    6. Check the unit for fluid leaks from the hoses, cylinders, valves, pump and fittings. Report any leaks to your employer/supervisor. Issued January 2017 Copyright 2017, Heil Environmental End of Day Procedures Printed in U.S.A.
  • Page 126 PT 1000A NOTES:...

  • Page 127: Preventive Maintenance Chart

    PT 1000A SECTION 11 PREVENTIVE MAINTENANCE CHART Issued January 2017 Copyright 2017, Heil Environmental Preventive Maintenance Chart Printed in U.S.A.

  • Page 128: Body Preventive Maintenance Chart

    Electrical, Battery Cables Check for proper operation. Check battery cables from battery to starter for loose cables, rubbing or damage and abrasions to cables. Replace if necessary. Issued January 2017 Copyright 2017, Heil Environmental Preventive Maintenance Chart Printed in U.S.A.
  • Page 129 Inspect body undercoating and repair as necessary. * Daily = 8 hrs. Weekly = 40 hrs. Monthly = 200 hrs. 6 Months = 1000 hrs. Yearly = 2000 hrs. Issued January 2017 Copyright 2017, Heil Environmental Preventive Maintenance Chart Printed in U.S.A.
  • Page 130 PT 1000A NOTES:...

  • Page 131: Lubrication Guide

    PT 1000A SECTION 12 LUBRICATION GUIDE Issued January 2017 Copyright 2017, Heil Environmental Lubrication Guide Printed in U.S.A.

  • Page 132: Body Lubrication Guide

    Wipe off excess grease. For slide surfaces, use cloth or brush to coat. Lubricate moveable mechanical parts without fittings every 60 days with non-detergent engine oil. Refer to the image below and the table on the next page. Issued January 2017 Copyright 2017, Heil Environmental Lubrication Guide Printed in U.S.A.

  • Page 133: Body Lubrication Guide (Continued)

    Inner/Outer Slide Bearing Weekly / 40 Hours Slide Track Weekly / 40 Hours Ejector Panel Tracks Grease Monthly / Every 200 hours Ejector Cylinder (Not Weekly / 40 Hours Shown) Issued January 2017 Copyright 2017, Heil Environmental Lubrication Guide Printed in U.S.A.
  • Page 134 PT 1000A NOTES:...

  • Page 135: Index

    22, 29 final inspection check the hydraulic oil level fouling clean and inspect the hopper and packer panel front head clean and inspect the tailgate fully retracted position Issued January 2017 Copyright 2017, Heil Environmental Index Printed in U.S.A.
  • Page 136 95, 96, 97, 98 loading refuse with a cart tipper 103, 104, 105, 106 loading refuse with an arm mechanism 99, 100, 101, PACK POSITION packer blade Issued January 2017 Copyright 2017, Heil Environmental Index Printed in U.S.A.
  • Page 137 RIGHT to the mechanic 8, 9 roll bar assembly to the operator 7, 8 to the owner Issued January 2017 Copyright 2017, Heil Environmental Index Printed in U.S.A.
  • Page 138 22, 29 warranty claims and inquiries washout system when working on, in, or around the vehicle winch 22, 60 Issued January 2017 Copyright 2017, Heil Environmental Index Printed in U.S.A.
  • Page 139 Wear items are excluded from warranty coverage. All OEM service parts sold by Heil have a six (6) month warranty from the date of purchase. The parts warranty covers parts only, providing that factory inspection reveals a defect in material or workmanship. Labor, inbound/Outbound Freight, troubleshooting, etc.
  • Page 140 Customer Care: +1 866-ASK-HEIL (+1 866-275-4345) Heil Environmental 4301 Gault Avenue North Fort Payne, AL 35967-9984 Parts Central: +1 800-528-5308 Technical Service: +1 866-310-4345 TechSupport@DoverESG.com...

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