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Exceed 1320 Operator's Manual

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OPERATOR'S MANUAL

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  • Page 1 OPERATOR’S MANUAL...
  • Page 3 Exceed Model 1320 Grinder Mixer Operator’s Manual Exceed Manufacturing LLC “Built to exceed your expectations” 102 Clubhouse Rd. Woodbury PA 16695 Phone - (814) 766-2092 Email - leon@exceedmanufacturing.com For your convenience we have provided this space for you to record your serial number and purchase date.

  • Page 4: Before Starting The Machine

    CLEAR AREA BEFORE YOU OPERATE THIS MACHINE ON A JOB SITE It is your responsibility to observe pertinent laws and regulations and to follow manufacturer’s instructions on machine operation and maintenance. For additional operator’s manuals or service questions contact Exceed Manufacturing LLC or your authorized dealer.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS Warranty Information ..............5 To the Owner .

  • Page 6: Warranty Information

    Notice: A Warranty Registration Form must be completed and returned to Exceed Manufacturing LLC or your authorized dealer to validate warranty. A. General Provisions: Exceed Manufacturing LLC warrants the products it sells to be free from defects in material and workmanship for one year from the delivery date to the original purchaser. Exceed Manufacturing LLC’s obligation and liability under this limited warranty, is to repair or replace (at Exceed...

  • Page 7: To The Owner

    This manual contains operating instructions for your Exceed 1320 Grinder Mixer only. Any mention of other machinery in this manual other than your Exceed 1320 Grinder Mixer is for reference only. This manual does not replace nor is it to be used for any machinery that may be attached to or used in conjunction with the Exceed 1320 Grinder Mixer.

  • Page 8: Getting To Know Your Machine

    Scale Bearing Access Operator’s Manual Holder PTO Stand Load Auger Speed Control Load Auger Lift Cylinder and Brake Unloading Gate Wheel and Brake Orifice Pressure Gauge Mineral Hopper Unloading Dump Valve Auger Speed Control Exceed Manufacturing LLC - (814) 766-2092...

  • Page 9: General Information

    GENERAL INFORMATION raising and loading the unloading auger is controlled by a restricting orifice in the - The Exceed 1320 Grinder Mixer features a bottom of the unloading auger lift cylinder. 132-bushel mixing tank capable of handling This also prevents the unloading auger from a large variety of products from fine, heavy dropping suddenly in case of a burst hose.

  • Page 10: Safety Instructions

    Do not use this unit until you read and understand the information contained in this manual. Do not At Exceed Manufacturing LLC we strive to make our use this unit for anything other than its intended equipment as safe as possible. A safety conscious purpose.
  • Page 11 SAFETY INSTRUCTIONS BEFORE OPERATING DURING OPERATION SAFETY INSTRUCTIONS CAUTION! Do not wear loose-fitting clothing around the ENTANGLEMENT HAZARD! KEEP Grinder Mixer as it may catch in moving parts. HANDS, FEET, HAIR, AND CLOTHING Make sure all guards and shields are installed, AWAY FROM MOVING PARTS.
  • Page 12 The pressure on the unloading auger pressure gauge should never Make sure components in the hydraulic system are exceed 2500 PSI. In case of excessive pressure, the kept clean and in good working condition. relief valve must be adjusted by Exceed...
  • Page 13 Do not substitute tires with a lesser load rating Do not exceed 20 MPH when transporting the and/or capacity for the original equipment tires. Grinder Mixer. Always reduce speed on rough roads and surfaces, or when going down inclines.

  • Page 14: Setting Up Your Machine

    ENSURE ALL AUGERS ON THE MACHINE pivoting with too much force. If they need adjusted, ARE DISENGAGED. contact Exceed Manufacturing LLC or your Exceed Manufacturing dealer. Tractor PTO RPM must be set to 1,000 RPM. To start the Grinder Mixer, set the tractor engine LOAD AUGER SET-UP speed to idle and engage PTO slowly.
  • Page 15 SETTING UP YOUR MACHINE UNLOADING AUGER SET-UP USING THE MINERAL HOPPER CAUTION! WARNING! NEVER ATTEMPT TO MOVE THE UNLOAD AUGER ALONE. HAVE A SPOTTER STAND MINERAL HOPPER AUGER IS ALWAYS WHERE THE UNLOAD AUGER IS CLEARLY RUNNING. DO NOT STORE ANYTHING IN VISIBLE BUT AT A SAFE DISTANCE TO THE MINERAL HOPPER.

  • Page 16: Maintenance And Service

    20 hours of by moving the tensioner nut up or down. Tension operation. See next page for illustrations. for the main mill drive belts should be approximately 15LB when belt is lifted 1/4”. Exceed Manufacturing LLC - (814) 766-2092...
  • Page 17 MAINTENANCE AND SERVICE Woodbury PA USA...

  • Page 18: Frame

    ILLUSTRATED PARTS LIST - FRAME Exceed Manufacturing LLC - (814) 766-2092...
  • Page 19 14. 001302 - 16.1 X 11 X 8 Rim With 14L X 16.1 Tire 15. 001301 - 8-Bolt Hub Assembly 16. 001359 - Axle Weigh Bar 17. 001287 - 10” 2,000LB Jack 18. 001216 - 1320 PTO Stand 19. 001220 - Hitch 20. 001360 - Hitch Weigh Bar 21. 001273 - 1320 Frame 22.

  • Page 20: Hammermill Base And Front Drives

    ILLUSTRATED PARTS LIST - HAMMERMILL BASE AND FRONT DRIVES Exceed Manufacturing LLC - (814) 766-2092...
  • Page 21 5. 001202 - Transfer Auger Bearing Hanger 6. 001293 - 1-1/8” Pobco Wooden Pillow Block Bearing 7. 001267 - Mill Base 8. 001296 - 1320 Lower Jackshaft 9. 001146 - 1-1/4” KML 4-Bolt Flange Bearing with Lock Collar 10. 001149 - Tightener Pivot Pin 11.

  • Page 22: Hammermill Base And Rear Drives

    ILLUSTRATED PARTS LIST - HAMMERMILL BASE AND REAR DRIVES Exceed Manufacturing LLC - (814) 766-2092...
  • Page 23 17. 001343 - 2B110SK Pulley 18. 001146 - 1-1/4” KML 4-Bolt Flange Bearing with Lock Collar 19. 001291 - 1-3/4” Sealmaster 4-Bolt Flange Bearing with Skwezloc 20. 001295 - 1320 Main Jackshaft 21. 001296 - 1320 Lower Jackshaft 22. 001267 - 20” Mill Base 23.

  • Page 24: Hammermill

    ILLUSTRATED PARTS LIST - HAMMERMILL Exceed Manufacturing LLC - (814) 766-2092...
  • Page 25 ILLUSTRATED PARTS LIST - HAMMERMILL 1. 001185 - 20” Mill Hopper 2. 001081 - 9” Rubber Belting by the Foot (19-3/4” Required) 3. 001258 - 20” Mill Throat Cover 4. 001263 - Air Duct 5. 001189 - 20” Mill top Cover 6.

  • Page 26: Hammermill Drives

    ILLUSTRATED PARTS LIST - HAMMERMILL DRIVES Exceed Manufacturing LLC - (814) 766-2092...
  • Page 27 14. 001194 - 20” Mill Housing 15. 001330 - Drive Pulley and Hub Assembly (Does not include 18, 19, 20, or 25) 16. 001295 - 1320 Main Jackshaft 17. 001297 - Grinder Mixer PTO Shaft Assembly 18. 001332 - Rotor Drive Pin 19.

  • Page 28: Air System

    7. 001363 - 3” to 5” X 9/16” Hose Clamp 8. 001013 - Mill Fan Cover 9. 001324 - 2” ID X 3.066” OD X .375” W Seal 10. 001194 - Mill Housing 11. 001081 - 9” Rubber Belting (20” Required) Exceed Manufacturing LLC - (814) 766-2092...

  • Page 29: 3. 001095 - Load Auger

    ILLUSTRATED PARTS LIST - LOAD AUGER 10. 001101 - Load Auger Cylinder - (1/4” Male Pipe X 1/4" Female Pipe Swivel 90 Degree 1. 001093 - H-Series Hydraulic Motor - 12.2 CID Elbow) 2. 001094 - Auger End Plate 11. 001167 - Hydraulic Hand Pump with 0.8 3.

  • Page 30: Mixing Auger And Gearbox

    ILLUSTRATED PARTS LIST - MIXING AUGER AND GEARBOX Exceed Manufacturing LLC - (814) 766-2092...
  • Page 31 ILLUSTRATED PARTS LIST - MIXING AUGER AND GEARBOX 1. 001365 - 1-1/2” -6 Slotted Hex Nut 2. 001290 - 1-1/2” KML 4-Bolt Flange Bearing with Lock Collar 3. 001243 - Mixing Auger Hanger 4. 001277 - Mixing Auger Paddle 5. 001281 - Mixing Auger 6.

  • Page 32: Mineral Hopper And Unload Gate

    ILLUSTRATED PARTS LIST - MINERAL HOPPER AND UNLOAD GATE Exceed Manufacturing LLC - (814) 766-2092...
  • Page 33 ILLUSTRATED PARTS LIST - MINERAL HOPPER AND UNLOAD GATE 1. 001200 - Control Panel 2. 001196 - Scale Arm Mount 3. 001358 - 1-1/4” X 1-1/2” Die Spring 4. 001197 - Scale Arm 5. 001371 - 5/8” -11 X 6-1/2” Grade 5 Hex Head Bolt 6.

  • Page 34: Upright Unload Auger

    ILLUSTRATED PARTS LIST - UPRIGHT UNLOAD AUGER Exceed Manufacturing LLC - (814) 766-2092...
  • Page 35 ILLUSTRATED PARTS LIST - UPRIGHT UNLOAD AUGER 1. 001314 - S-Series Hydraulic Motor - 4.8 CID 2. 001364 - 3/8” Shaft Collar 3. 001228 - Upright Unload Ager Cap 4. 001283 - Upright Unload Auger 5. 001256 - Top Auger Pivot Spacer 6.

  • Page 36: Horizontal Unload Auger And Extension

    ILLUSTRATED PARTS LIST - HORIZONTAL UNLOAD AUGER AND EXTENSION Exceed Manufacturing LLC - (814) 766-2092...
  • Page 37 ILLUSTRATED PARTS LIST - HORIZONTAL UNLOAD AUGER AND EXTENSION 1. 001314 - S-Series Hydraulic Motor - 4.8 CID 2. 001229 - Unload Auger Motor Mount 3. 001146 - 1-1/4” KML 4-Bolt Flange Bearing with Lock Collar 4. 001231 - Hydraulic Motor Spacer 5.

  • Page 38: Shields

    7. 001261 - Jackshaft Belt Shield 8. 001249 - Mixer Main Belt Shield Bottom 9. 001081 - 9” Rubber Belting (31” Required) 10. 001303 - Folding T-Handle Latch 11. 001131 - Main Belt Shield Exceed Manufacturing LLC - (814) 766-2092...

  • Page 39: Lift And Swing

    ILLUSTRATED PARTS LIST - HYDRAULIC SYSTEM (LIFT AND SWING) 1. 001315 - 18” Tie Rod Cylinder - 2-1/2” Bore - (Top Port - 1/2” Male O-Ring Boss X 3/8” Female Pipe Swivel 90 Degree Elbow and 3/8” Male Pipe X 3/8”...

  • Page 40: Load Auger And Pump

    ILLUSTRATED PARTS LIST - HYDRAULIC SYSTEM (LOAD AUGER AND PUMP) Exceed Manufacturing LLC - (814) 766-2092...
  • Page 41 ILLUSTRATED PARTS LIST - HYDRAULIC SYSTEM (LOAD AUGER AND PUMP) 1. 001382 - 1/2" Hydraulic Hose @ 38" With 1/2" Male Pipe Swivel and 5/8" Male O-Ring Boss 2. 001383 - 1/2" Hydraulic Hose @ 47" With 3/4" Male Pipe and 3/4" Male Pipe 3.

  • Page 42: Unload Auger And Controller

    ILLUSTRATED PARTS LIST - HYDRAULIC SYSTEM (UPRIGHT AUGER AND CONTROLLER) Exceed Manufacturing LLC - (814) 766-2092...
  • Page 43 ILLUSTRATED PARTS LIST - HYDRAULIC SYSTEM (UPRIGHT AUGER AND CONTROLLER) 1. 001394 - 1/4" Hydraulic Hose @ 14" With 1/4" Female Pipe Swivel and 1/2" Male Pipe 2. 001200 - Control Panel 3. 001384 - 1/2" Hydraulic Hose @ 30" With 3/4" Male Pipe and 3/4" Male Pipe 4.

  • Page 44: Oil Cooler

    ILLUSTRATED PARTS LIST - HYDRAULIC SYSTEM (OIL COOLER) Exceed Manufacturing LLC - (814) 766-2092...
  • Page 45 ILLUSTRATED PARTS LIST - HYDRAULIC SYSTEM (OIL COOLER) 1. 001241 - Oil Cooler Mount 2. 001425 - 5/16” X 13/16” X 7/16” Rubber Grommet 3. 001322 - Oil Cooler 4. 001323 - Oil Cooler Thermostat 5. 001426 - 1/2" Hydraulic Hose @ 22-1/2" With 3/4" Male Pipe and 3/4" Male Pipe 6.

  • Page 46: Electrical System

    ILLUSTRATED PARTS LIST - ELECTRICAL SYSTEM Exceed Manufacturing LLC - (814) 766-2092...
  • Page 47 ILLUSTRATED PARTS LIST - ELECTRICAL SYSTEM 1. 001196 - Scale Arm Mount 2. 001372 - 5/8” -11 X 10” Grade 5 Hex Head Bolt 3. 001358 - 1-1/4” X 1-1/2” Die Spring 4. 001197 - Scale Arm 5. 001371 - 5/8” -11 X 6-1/2” Grade 5 Hex Head Bolt 6.

  • Page 48: Wiring Diagram

    ILLUSTRATED PARTS LIST - WIRING DIAGRAM Exceed Manufacturing LLC - (814) 766-2092...
  • Page 49 ILLUSTRATED PARTS LIST - WIRING DIAGRAM Woodbury PA USA...

  • Page 50: Screens And Hammer Placement

    Rotor Hammer Spacing Diagram Rows 1 and 3 Row 1 Row 4 Row 2 Row 3 Rows 2 and 4 Alternate wide and narrow spacers and hammers as shown. Note: Pattern changes rotor plate 5. Exceed Manufacturing LLC - (814) 766-2092...
  • Page 51 Notes ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________...
  • Page 52 Exceed Manufacturing LLC “Built to Exceed Your Expectations” 102 Clubhouse Rd Woodbury PA 16695 Phone - (814) 766-2092...

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