Related Manuals for Vermeer CTX160
Summary of Contents for Vermeer CTX160
- Page 1 CTX160 mini skid steer Maintenance manual EN_m2_00_original instructions Publication date 2022-2-8 Serial No. 2501 - Order No. 105400GU8...
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Page 2: Notice To Owner
Notice to owner Replacement manuals are free of charge by registering your used Vermeer machine. Your machine’s operator’s, maintenance and parts manuals may be available online at www.myvermeer.com. For questions about online or printed manuals, or to register a used machine, contact the data analytics department by telephone: 800-829-0051 or 641-628-3141;... -
Page 3: Attachment Maintenance
Service instructions are contained in a separate service manual. Service manuals can be obtained by contacting your Vermeer dealer. If you are considering servicing the machine without the assistance of a Vermeer dealer, remember this is a complex machine which often involves complex service procedures. - Page 4 This page intentionally left blank.
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Page 5: Table Of Contents
Track tension - check....... 25-1 Battery electrolyte levels and terminals - check/clean ..45-4 CTX160 maintenance manual Table of contents i... - Page 6 Lubricants ........70-1 ii Table of contents CTX160 maintenance manual...
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Page 7: Safety Messages
This symbol indicates that at least one part of the machine is not operating correctly. Shutting down the machine may not be necessary, but some maintenance may be required. CTX160 maintenance manual Safety messages 10-1... - Page 8 Follow Shutdown Procedure after operating, before performing any service or Shutdown procedure, page 12-1. maintenance, and before transporting. Follow WARNING: Moving parts can crush. Keep hands, feet, and clothing away from power-driven parts. 10-2 Safety messages CTX160 maintenance manual...
- Page 9 WARNING: Hot fluid under pressure can scald. Allow engine to cool before opening radiator cap. WARNING: Fuel and fumes can explode and burn. Shut off engine before refueling. No flame. No smoking. CTX160 maintenance manual Safety messages 10-3...
- Page 10 Fluid injected under the skin must be removed immediately by a surgeon familiar with this type of injury. WARNING: Make no modifications to this equipment unless specifically recommended by Vermeer Corporation. WARNING: Be sure that all safety devices, including shields, are installed and functioning properly after servicing the machine.
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Page 11: Welding Precautions
If welding an engine-mounted component, remove it before welding. • Use proper welding procedures. Shutdown procedure, page 12-1. Step 1: Follow Step 2: Disconnect battery cables.Disconnect wire harness (1) from engine ECU A5 Step 3: Disconnect TCU Power Connection (2). CTX160 maintenance manual Welding precautions 11-1... - Page 12 This page intentionally left blank.
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Page 13: Shutdown Procedure
Park brake will engage when operator steps off platform or engine is shut off and spring-applied park brake pin is aligned between sprocket teeth. The brake will engage within 4" (10 cm) of travel. CTX160 maintenance manual Shutdown procedure 12-1... - Page 14 This page intentionally left blank.
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Page 15: Support Bars
Secure with pin (1). Shutdown procedure, page Step 4: Follow 12-1. Step 5: When work is finished, return support bar to stow location. Install pin to retain support bar in stow location. CTX160 maintenance manual Support bars 15-1... - Page 16 This page intentionally left blank.
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Page 17: Maintenance - 10 Service Hours/Daily
NOTICE: Do not allow oil level to go below low mark. Engine damage can result. Step 5: If low, add oil to "F" mark on dipstick. NOTICE: Do not overfill crankcase. Engine damage can result. CTX160 maintenance manual 10 service hours/daily 20-1... -
Page 18: Engine Coolant Level - Check
Free) coolant. Compatible coolants include Chevron Delo ELC NF and Exxon Mobil Delvac ELC NF. Never add pure antifreeze to a cooling system. Always dilute to a 50/50 mixture. Overflow bottle Radiator fill cap 20-2 10 service hours/daily CTX160 maintenance manual... -
Page 19: Fuel Tanks - Fill (Diesel)
Fill fuel tanks at the end of each day to prevent condensation. Do not fill tanks to the very top, leave room for expansion. Fill caps Fuel gauge NOTICE: Use Ultra Low Sulfur Diesel with sulfur content of less then 15 ppm. CTX160 maintenance manual 10 service hours/daily 20-3... -
Page 20: Hydraulic Fluid - Check
(1) continue to next step. Step 2: Open hood. Step 3: Remove cap (2), hydraulic oil must be to the upper mark on sight glass. If fluid low, fill to upper mark. Step 4: Install fill cap. 20-4 10 service hours/daily CTX160 maintenance manual... -
Page 21: Air Cleaner - Check/Service
Step 2: Look for restriction indicator on display (2). Step 3: Check air cleaner housing (3) for damage and debris. Check evacuator valve (4) for wear or damage, squeeze to remove dust CTX160 maintenance manual 10 service hours/daily 20-5... -
Page 22: Machine - Grease
If any grease fittings are missing, replace them immediately. (1) 2 shots ..........four fittings (lower) (2) 2 shots .......... one fitting (pivot lower) (3) 2 shots ......... one fitting (pivot upper) 20-6 10 service hours/daily CTX160 maintenance manual... -
Page 23: Park Brake - Grease
2 shots......one fitting left side of machine Track condition - check Inspect tracks daily for rips, tears, or signs of wear, replace as needed. CTX160 maintenance manual 10 service hours/daily 20-7... -
Page 24: Track Tension - Check
If track tension falls outside of this measurement, plus or minus, adjust spring tension accordingly. Repeat for opposite side page 60-5. track. Refer to “Track tension - adjust,” 20-8 10 service hours/daily CTX160 maintenance manual... -
Page 25: Maintenance - 50 Service Hours/Weekly
Ensure front of track does not contact frame. If track contacts frame, it is not adjusted properly or it is too page 60-5. tight. Refer to “Track tension - adjust,” Fuel filter replacement - initial change page 40-1. Refer to “Fuel filter - replace,” CTX160 maintenance manual 50 service hours/weekly 25-1... -
Page 26: Hydraulic Filter - Initial Replacement
Install back panel (2) and lower service door (1). Step 10: Start engine and cycle levers to pressurize the system. page 20-4. Step 11: Check fluid level. Refer to “Hydraulic fluid - check,” 25-2 50 service hours/weekly CTX160 maintenance manual... -
Page 27: Maintenance - 100 Service Hours
When replacing a machine component with a safety sign attached, replace safety sign also. • Replacement safety signs can be purchased from your Vermeer equipment dealer. Machine - overall check Follow the items below and thoroughly inspect the machine. If the machine doesn’t sound or operate correctly, inspect the machine to determine the cause and correct it. -
Page 28: Control Joystick And Levers - Check
Electrical harness - Check electrical wiring for places that are pinched, rubbed, or unsupported. Replace or repair any damaged wires and properly secure them. Frame - Check frame and other machine structures and immediately contact your Vermeer dealer if you notice any bending or cracking. -
Page 29: Controls - Check Neutral Positions
Machine or attachments must not move with the operator on the foot plate and engine at full rpm when controls are in the NEUTRAL position. Contact your Vermeer dealer if any movement is detected when controls are in NEUTRAL. Neutral start interlocks - check Neutral start interlock system must operate correctly for safety. -
Page 30: Hydraulic System - Check
Replace all deteriorated or damaged hoses. When a hose with a protective sleeve is replaced, always install a new protective sleeve over the new hose. • Check hydraulic cylinders and motors for leaks and damage. Repair or replace as required. 30-4 100 service hours CTX160 maintenance manual... -
Page 31: System Hydraulic Pressure - Relieve
Increase throttle and drive forward a short distance. Step 5: Step off operator platform, and check that pin (1) has moved into position between sprocket teeth. It should engage by approximately 5/8 in(15.875 mm). CTX160 maintenance manual 100 service hours 30-5... - Page 32 • If pin does not engage sprocket teeth by at least 1/4 in(6.35 mm), loosen jam nut (2), loosen setscrew, (3), and move pin outward. Retighten setscrew and jam nut. Verify proper operation. 30-6 100 service hours CTX160 maintenance manual...
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Page 33: Operator Platform - Grease
Operator platform - grease 1 shot..............one fitting (each side) CTX160 maintenance manual 100 service hours 30-7... - Page 34 This page intentionally left blank.
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Page 35: Maintenance - 200 Service Hours
Raise the rear service door (1) and lift radiator shield (2) straight up to remove. • Clean screen (3) with water or air pressure. Partially blocked screen will increase hydraulic oil and engine operating temperature. • Check cooling fan and cooling areas and clean as necessary. CTX160 maintenance manual 200 service hours 35-1... - Page 36 This page intentionally left blank.
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Page 37: Maintenance - 250 Service Hours
Change hydraulic fluid every 1000 service hours. Refer to “Hydraulic fluid - change,” Fuel filter - replace WARNING: Fuel and fumes can explode and burn. Shut off engine before refueling. No flame. No smoking. CTX160 maintenance manual 250 service hours 40-1... - Page 38 Replace fuel filter (1) every 250 hours or sooner if dirty. Shutdown procedure, page 12-1. Follow Refer to the engine operation manual for instructions. 40-2 250 service hours CTX160 maintenance manual...
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Page 39: Maintenance - 500 Service Hours
Refer to “Air cleaner element - replace,” page 25-2. • Replace hydraulic filter. Refer to “Hydraulic filter - initial replacement,” Refer to the engine operation manual for additional information and service requirements. CTX160 maintenance manual 500 service hours 45-1... -
Page 40: Engine Oil/Filter - Change/Replace
Step 3: Remove oil fill cap (1) and dipstick (2). Remove screws and drain access plate (3). Remove fitting cap (4) to drain oil into suitable container, capacity 4.8 qt (4.5 L) minimum. 45-2 500 service hours CTX160 maintenance manual... - Page 41 Always check oil level with dipstick before adding more oil. Step 9: Install oil fill cap and tighten securely. Install dipstick. To prevent extensive engine wear or damage, always maintain proper oil level. CTX160 maintenance manual 500 service hours 45-3...
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Page 42: Battery Electrolyte Levels And Terminals - Check/Clean
External: Flush with plenty of water. If eyes have been exposed, flush with water for 15 minutes and get prompt medical attention. Internal: Drink large quantities of water or milk, follow with milk of magnesia, beaten egg, or vegetable oil. Call a physician immediately. 45-4 500 service hours CTX160 maintenance manual... -
Page 43: Electrolyte Level - Check
If battery uses too much water, check it for overcharging. Step 6: Install cell caps. Step 7: Reinstall front nose shield, side shield. Step 8: Close top engine shield and secure. CTX160 maintenance manual 500 service hours 45-5... -
Page 44: Battery Terminals - Clean
Keep top of battery clean. If necessary, wash it with a baking soda solution, then rinse with clean water. Do not let any baking soda solution enter battery. Step 8: Reinstall front nose shield, side shield. Step 9: Close top engine shield and secure. 45-6 500 service hours CTX160 maintenance manual... -
Page 45: Maintenance - 1000 Service Hours/Yearly
Check fuel lines for leaks, kinked hoses, and hoses that are rubbing against another part. Hydraulic fluid - change Hydraulic fluid - drain NOTICE: If fluid smells burnt, contains air bubbles, or appears contaminated, contact your Vermeer dealer immediately. page 70-1. Fluid requirements are provided in this manual. Refer to “Lubricants,” Step 1: Run engine until hydraulic fluid is warm. - Page 46 Remove drain plug and drain fluid into a suitable container (minimum capacity 14 gal/53 L). Dispose of properly. Step 6: Clean, inspect, and install drain plug. Step 7: Replace hydraulic filter. Refer to “Hydraulic filter - initial replacement,” page 25-2. 50-2 1000 service hours or yearly CTX160 maintenance manual...
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Page 47: Strainer - Service
50-1. Step 4: Remove access plate (4) and strainer (5). Step 5: Clean strainer with a petroleum-based paint thinner or other good cleaning solvent. Scrub strainer with a soft-bristled brush. CTX160 maintenance manual 1000 service hours or yearly 50-3... -
Page 48: Strainer - Install
Step 6: Inspect strainer; contact your Vermeer dealer if you find any of the following: • lacquers which may have formed as a result of hot spots in the hydraulic system •... -
Page 49: Hydraulic Tank - Fill
Look through right side shield to check hydraulic oil level (1). Fill fluid level to the middle of sight gauge. Secondary air cleaner - service page 60-1. Refer to “Air cleaner element - replace,” CTX160 maintenance manual 1000 service hours or yearly 50-5... - Page 50 This page intentionally left blank.
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Page 51: Maintenance - 2000 Service Hours
12-1. Step 1: Follow page Allow system to cool before removing radiator cap. Step 2: Rotate side cushions (1) back and lift rear service door (2). Step 3: Remove bolts and shield (3). CTX160 maintenance manual 2000 service hours 55-1... - Page 52 Install radiator cap. Start engine. Refer to “Starting Procedure” in operator’s manual. Step 7: After system has reached normal operating temperature, fill reservoir bottle (6) to “full” mark. Step 8: Replace shield, bolts and secure. Step 9: Close rear service door. 55-2 2000 service hours CTX160 maintenance manual...
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Page 53: Maintenance As Required
Doing so may damage the filter element, resulting in engine damage and voiding the engine warranty. Step 1: Open top engine shield. Step 2: Release air cleaner cover latches (1), and remove air cleaner cover (2). CTX160 maintenance manual Maintenance as required 60-1... - Page 54 NOTICE: Never use latches on air cleaner cover to force filter into air cleaner. Doing so could damage the housing. Step 10: Close engine shield. parts manual Refer to the engine operation manual for additional information and the for replacement parts. 60-2 Maintenance as required CTX160 maintenance manual...
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Page 55: Battery - Replace
Shield eyes and face. WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. page 70-1. Replacement battery must meet standard battery specifications provided in this manual. Refer to “,” CTX160 maintenance manual Maintenance as required 60-3... - Page 56 Step 10: Install POSITIVE (+) cable (3), then install NEGATIVE (-) cable (2). Install red plastic cap over positive cable. Step 11: Reinstall front nose shield, side shield. Step 12: Close engine shield (1). 60-4 Maintenance as required CTX160 maintenance manual...
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Page 57: Track Tension - Adjust
Rotate tensioner adjustment nut (2) until spring (3) length is equal to page 20-8. 7-3/8" (19 cm) Refer to “Track tension - check,” If track can not be tightened any further, reaching maximum adjustment range, replace entire track. " 7-3/8 (19 cm) CTX160 maintenance manual Maintenance as required 60-5... -
Page 58: Handgrip Bar - Adjust
Handgrip bar - adjust If adjustment becomes necessary, position the handgrip bar (1) so it is level with the top surface of the control panel (2). 60-6 Maintenance as required CTX160 maintenance manual... -
Page 59: Storage
Drain any water and sediment from fuel tank that may have built up during storage. Fill fuel tank. • Check battery fluid level. Charge battery and install in machine if removed or reconnect cables. • Refer to the engine operation manual instructions for restoring engine to operation. CTX160 maintenance manual Maintenance as required 60-7... - Page 60 This page intentionally left blank.
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Page 61: Troubleshooting
Restricted air filter Clean or replace air filter No hydraulic fluid Fill with fluid No hydraulic power Damaged or worn hydraulic pump See your Vermeer dealer Low hydraulic fluid level Add hydraulic fluid Plugged hydraulic filter Replace filter Slow hydraulic power... - Page 62 This page intentionally left blank.
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Page 63: Specifications
NOTICE: Use of any oils other than those recommended without written factory approval will jeopardize warranty. Grease As required EP grease: Vermeer Ultra LC or equivalent Vermeer Ultra LC Grease General lubricating oil Coat lightly 10W30: Vermeer Ultra Gold or equivalent... -
Page 64: Machine Specifications
1,600 lb (726 kg) Ground speed 4.4 mph (7.1 km/h) Maximum engine operating angle - fore and aft 30° intermittent (Engine operating angles do not indicate safe machine operating Maximum engine operating angle - left and right angles.) 70-2 Specifications CTX160 maintenance manual... - Page 65 50/50 mixture. Never use Supplemental Cooling Additives (SCA’s) with ELC coolant. Refer to the engine operation manual. Battery 12-volt, MTP-24 800 cca Hydraulic system Flow 16.75 gpm (63.4 L/min) max rpm Pressure 3045 psi (210 bar) (21 MPa) CTX160 maintenance manual Specifications 70-3...
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- Page 67 Lubricants, 70-1 Engine oil and filter - initial change, 25-1 Engine oil/filter - change/replace, 45-2 Engine system - check, 50-1 Machine - grease, 20-6 Engine system - check, 60-1 Machine - overall check, 30-1 Machine specifications, 70-2 CTX160 maintenance manual Index...
- Page 68 Welding alert - electronic components, 11-1 Park brake - grease, 20-7 Welding precautions, 11-1 Preparing for storage, 60-7 Removing from storage, 60-7 Safety messages, 10-1 Safety signs maintenance, 30-1 Safety symbol explanation, 10-1 Secondary air cleaner - service, 50-5 Index CTX160 maintenance manual...
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Page 69: Revision History
Updated cosmetic decals, Added page with Operator platform grease, Updated Engine oil Front Cover, Introduction, 30-7, 25-1, 35-2, 45- m2_00 7/21 and filter - initial change, Removed Engine oil/ filter - change/replace 200 hours and added to 500 hours. CTX160 maintenance manual Revision history... -
Page 70: Proposition 65 Warning
State of California to cause cancer and reproductive harm. Wash hands reproductive harm. after handling. © 2022 All rights reserved. Vermeer Corporation 1210 Vermeer Road East, P.O. Box 200 Pella, Iowa 50219-0200 USA...
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