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Summary of Contents for Aardenburg Omikron M 1250
- Page 1 OMIKRON M Rotary Tiller Operation, Service, Parts Manual OMIKRON XL...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1.0 GUARANTEE 1.1 Guarantee terms 1.2 Guarantee certificate 2.0 INTRODUCTION 2.1 Foreword 3. 0 MACHINE MODEL AND BASIC COMPONENTS 3.1 Basic components 3.2 Functional characteristics 3.3 Standard tools 4. 0 P.T.O. SHAFT 4.1 P.T.O. shaft specifications 5.0 INSTALLING THE MACHINE 5.1 Assembly of the partly-dismantled machine 5.2 Connection to the three-point hitch 5.3 Installing the P.T.O. -
Page 3: Guarantee
1.0 GUARANTEE Check, upon receipt of the machine, that it has not been damaged during shipment and that all accessories are present. 1.0.1 GUARANTEE TERMS The manufacturer guarantees its products for a period of 24 months from the date of delivery on the condition that the herein attached form is fully compiled in all its parts and sent to the manufacturer within 15 days of date of delivery. -
Page 4: Guarantee Certificate
1.0 GUARANTEE 1.0.2 GUARANTEE CERTIFICATE (purchaser’s copy) Purchaser’s data Type of machine Last name: Model: Name: Code: Address: Serial Number: Date of compilation: Date of delivery: Purchaser’s signature: GUARANTEE CERTIFICATE (copy for the manufacturer) Purchaser’s data Type of machine Last name: Model: Name: Code:... -
Page 5: Introduction
2.0 Introduction 2.1 FOREWORD This manual describes all instructions for operating and maintaining the machine in question as well as accident prevention standards. We recommend reading it with care and attentively complying with all the procedures described in it before starting up, using or maintaining the machine because: HE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR DAMAGE CAUSED BY FAILURE TO COMPLY WITH THE STANDARDS AND GUIDELINES CONTAINED IN THIS MANUAL... -
Page 6: Machine Model And Basic Components
3.0 Machine model and basic components CODIFICATION SYSTEM: This manual has an identification code for each machine component. THIS IDENTIFICATION CODE MUST BE USED FOR: ORDERING THE MACHINE ITSELF ORDERING SPARE PARTS REQUESTING TECHNICAL INFORMATION 3.1 MACHINE BASIC COMPONENTS Pos. Name Universal coupling (P.T.O. - Page 7 3.0 Machine model and basic components 3.1 MACHINE BASIC COMPONENTS 3.1.1 Universal coupling assembly (P.T.O. shaft) The (male) universal head shaft and the (female) head socket are a sliding joint and can be move back and forth freely when the rotary tiller rises or lowers. It must be noted that the space between socket and shaft is in the shortest situation but the socket and the shaft must NOT contact each other during operating.
- Page 8 These series rotary tiller have OMIKRON M 1250, M 1350, M 1500 and M 1800 being adopted helical bevel gears meshing for main shift gears in the gearbox, whole structure, whole cover and forced trailing bar, they are good rigidity, stable operation, low noise, high efficiency, low oil consume and easy to maintain, etc.
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Page 9: Standard Tools
3.0 Machine model and basic components 3.3 STANDARD TOOLS Original tools are the results of in-depth research and lengthy experience. They are made out of high-quality steel and parts subject to thermal treatments are extremely tough and wear-resistant. Weights and dimensions are rigorously monitored, and the rotor shaft does not require to be newly dynamically balanced in case of partial or total tool replacement. -
Page 10: Shaft
Power that can be transmitted by the Max. power absorbed P.T.O. Model shaft 18 – 22 25 – 30 OMIKRON M 1250 18 – 22 25 – 30 OMIKRON M 1350 22 – 29 30 – 40 OMIKRON M 1500 36 –... -
Page 11: Installing The Machine
5.0 Installing the machine 5.1 ASSEMBLY OF THE PARTLY-DISMANTLED MACHINE In some cases, the machine is delivered partly dismantled to reduce shipping bulk. In this case it must be reassembled in order to work. WARNING: THE PROCEDURES DESCRIBED BELOW CAN CREATE DANGEROUS SITUATIONS. -
Page 12: Installing The P.t.o. Shaft
5.0 Installing the machine 5.3 INSTALLING THE P.T.O. SHAFT THE MANUFACTURER GUARANTEES THAT THE P.T.O. SHAFT, SUPPLIED WITH THE MACHINE, IS SUITABLE FOR SAFELY SUPPORTING POWER ABSORPTION LEVELS DURING WORK PROCESSES AS LONG AS ALL OPERATING AND USE CONDITIONS ARE COMPLIED WITH. -
Page 13: Disconnecting The Machine
5.0 Installing the machine 5.4 DISCONNECTING THE MACHINE WARNING: THE PROCEDURES DESCRIBED BELOW CAN CREATE DANGER SITUATIONS: KEEP EXTRANEOUS PERSONS AWAY FROM WHERE THE MACHINE WILL BE POSITIONED AND FROM ITS IMMEDIATE VICINITY. Comply rigorously with the following instructions in order to unhook the machine from the tractor. For disconnecting, proceed as follows: Disengage the P.T.O.;... -
Page 14: Operating Instructions
6.0 Operating instruction 6.1 GENERAL REGULATIONS The machine is designed and manufactured exclusively for tilling cultivated soil types. It can be used: hitched to the rear of the tractor It is prohibited to use them: if they are coupled with undersized tractors if there are loose stones on the surface of the terrain if terrains do not permit stable tractor operation, such as steep rising or descending slopes, the vicinity of ditches or cliffs, very uneven terrain, etc. -
Page 15: Use In The Field
6.0 Operating instruction 6.3 USE ON FIELD Hitch the machine correctly to the tractor, move to the work zone and then proceed as follows: use the distributor that controls the joint jack to turn the machine and bring it horizontal; use the distributor that controls the movement jack to move the machine until it is in the work zone;... -
Page 16: Adjustment Before Operating
6.0 Operating instruction 6.5 Adjustment before operating Adjustment of horizontal level Put the machine on a flat surface and make the blade tips near to ground, observe that the height between the right and left blade tips and the surface is same or not. If not, it is necessary that the right linkage arm of tractor be adjusted to level off the blade shaft, which ensures the uniformity of working depth. -
Page 17: Machine Maintenance
7.0 Machine maintenance 7.1 IMPORTANT WARNINGS AND OPERATING INSTRUCTIONS The structure, design and efficiency of this machine may cause operators to underestimate risks that can arise during maintenance and/or repair procedures. Scrupulously comply with the guidelines described in this manual for all maintenance and/or repair procedures in order to avoid any risks inherent to these tasks. -
Page 18: Preventive Guidelines
7.0 Machine maintenance 7.1 IMPORTANT WARNINGS AND OPERATING INSTRUCTIONS USE SUITABLE TOOLS WITH PROPER SKILL Appropriate tools must be used even for the simplest tasks: improper use or incorrect tools can cause serious risks and hazards for persons. In this regard you should also use personal protection devices (DPI). - Page 19 7.0 Machine maintenance To ensure that the tiller works properly, higher efficiency and prolonging the serve life, it is important that maintenance must be done properly. 7.3.1 Daily maintenance (after 10 hours operating) Check, tighten up all of the bolts and nuts or replace if necessary. Check the lubricant oil in the gearbox and the side gear box.
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Page 20: Chain Tension
7.0 Machine maintenance 7.4 CHAIN TENSION Chains are properly tensioned when they deflect about 4-5 mm each side when an approximate 4-5 Kg. Force F is applied in the center between the two chain wheels. It is very important to check chain tension: make all necessary adjustments so that deflection agrees with the above-indicated value. -
Page 21: Operating Test
7.0 Machine maintenance 7.5 OPERATING TEST AFTER MAINTENANCE It is good practice to test the machine to make sure it operates properly, and that work was done properly after performing any maintenance and/or repairs on the machine. Proceed as follows: 1. -
Page 22: General Precautions
8.0 Safety work conditions 8.1 GENERAL PRECAUTIONS Check that the machine has not been damaged during shipment. Immediately notify the manufacturer or the retailer if this is the case. Make sure, before using the machine, that all protective devices are properly in place and in good condition. Replace protective devices immediately whenever they are broken or damaged. -
Page 23: Connection Between Tractor And Operating Machine
8.0 Safety work conditions 8.2.1 CONNECTION BETWEEN TRACTOR AND OPERATING MACHINE A common cause of injury regards procedures for hooking-up and releasing the machine from the tractor. Injuries are mainly caused by crushing or torn or injured muscles caused by exerting excess forces. It is necessary for: - all adjustments to be done with the machine on the level, the P.T.O. -
Page 24: Projection Of Materials
8.0 Safety work conditions 8.2.3 PROJECTION OF MATERIALS Materials can be projected by the machine in certain work situations. Pay particular attention to: - Make sure machine tool guards are efficient; - Perform proper routine cleaning and maintenance on the machine; - Make sure there are no persons, animals or property which could be damaged within the working range of the machine. -
Page 25: Stability
8.0 Safety work conditions 8.2.6 STABILITY Machines for processing terrain are generally large and massive and have irregular shapes. They can, as a consequence, have stability problems both when they are alone and when they are connected to the tractor. Stability problems can be avoided by carefully positioning them on flat surfaces and leaving sufficient room around them to perform all necessary maneuvers. -
Page 26: Trouble Shooting
9.0 Trouble Shooting Breakdown Cause of breakdown Resolving method Adjust the horizontal level of the Rotary tiller not in horizontal level P.T.O. shaft inclined too tiller much One side sway chain of tractor is too short Adjust the sway chain Direction mistaken Re-assemble correctly Degrease needle bearing and re-... -
Page 27: Parts List
10.0 Parts list 10.1 Assembly Item Article no. Name Remark OMIKRON M1500 803190150 gear box OMIKRON M1800 803220002 gear box OMIKRON M1500 803140010 M gear box OMIKRON M1800 803220003 M gear box 703190207 top gear 703190206 intermediate gear 703190205 lower gear 703190183 cork packing 803190159... - Page 28 OMIKRON M1500 12-1 803190006 blade shaft OMIKRON M1800 12-2 803220008 blade shaft 803190120 bracing bar 703140007 right angle pin OMIKRON M1500 15-1 803190102 suspension right plate OMIKRON M1800 15-2 803220103 suspension right plate OMIKRON M1500 16-1 703190139 suspension right plate OMIKRON M1800 16-2 703220141...
- Page 29 508050061 cotter pin OMIKRON M1500 54-1 703190135 L1560 back shield shaft OMIKRON M1800 54-2 703220138 L1860 back shield shaft OMIKRON M1500 55-1 803190027 back shield OMIKRON M1800 55-2 803220030 back shield OMIKRON M1500 55-1 805750033 back shield ( intermediate gear box) OMIKRON M1800 55-2 805760034...
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Page 30: Gearbox
10.0 Parts list 10.2 Gearbox Item Article no. Name Remark 803190004 whole gear box 703190198 gear box shell 510020412 seal ring 506060191 circlip 511016412 conical roller bearing 703190197 input shaft 703190204 small cone gear OMIKRON M1500 703190208 big cone gear OMIKRON M1500 703210001 small spiral cone gear... -
Page 31: Transmission
10.0 Parts list 10.3 Transmission Item SYS NO. Name Remark 703190198 transmission box 703190193 transmission shaft OMIKRON M1500 703220194 transmission shaft OMIKRON M1800 803190169 L518 transmission shaft sleeve OMIKRON M1500 803220180 L618 transmission shaft sleeve OMIKRON M1800 503010047 hex nut 506030037 spring washer 506010057...
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