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Automatic Systems AccessLane Technical Manual

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AccessLane
Swing gate
Technical manual
(Translated from the original French version)
Rev. 10 • Update 12/2024
www.automatic-systems.com

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Summary of Contents for Automatic Systems AccessLane

  • Page 1 AccessLane Swing gate Technical manual (Translated from the original French version) Rev. 10 • Update 12/2024 www.automatic-systems.com...

  • Page 3: Table Of Contents

    AccessLane TABLE OF CONTENTS Safety warning ................4 General symbols .
  • Page 4 Fig. 3 - Overall dimensions AccessLane 933 ........
  • Page 5 AccessLane Fig. 33 - Belt replacement (Circuit breaker assembly) ............. . 32 Fig.

  • Page 6: Safety Warning

    AccessLane 1. SAFETY WARNING • The AccessLane gates are designed to control access for persons to a given area and cannot be used for another purpose without risk to the user and the integrity of the equipment. In particular, they are NOT designed to facilitate pedestrian traffic and must NOT be used as routine entry/exit doors.

  • Page 7: General Symbols

    AccessLane 2. GENERAL SYMBOLS The following symbols are used in this manual or as labels on the equipment: This symbol is used to highlight a tip that may help you better understand the product. Reminder or quick tip useful for understanding how the product works.

  • Page 8: Description

    Equipment used to validate the user's travel ticket. (not supplied by Automatic Systems). Maintenance Interface Tool that allows direct connection to an AccessLane, for configuration, monitoring, diagnosis & maintenance operations ( see dedicated manual). Obstacle Element creating the obstruction to passage.

  • Page 9: Overall Dimensions

    AccessLane 3.3. OVERALL DIMENSIONS Fig. 3 - Overall dimensions AccessLane 933 Fig. 4 - Overall dimensions AccessLane 934...

  • Page 10: Technical Specifications

    AccessLane 3.4. TECHNICAL SPECIFICATIONS AL 933 AL 934 Single phase 110 VAC (1A)-240 VAC (0.5A) (+/- 10%) - Power supply: 50/60 Hz + Ground. Each lane is protected by a 6A circuit breaker. ü THE POWER SUPPLY MUST BE PROTECTED BY A 16 A CIRCUIT BREAKER + 30 MA DIFFERENTIAL CIRCUIT BREAKER.

  • Page 11: Location Of Components

    AccessLane 3.5. LOCATION OF COMPONENTS 3.5.1. EXTERNAL COMPONENTS AL 933 AL 934 Fig. 5 - Location of external components REF. DESIGNATION Housing in stainless steel AISI 304L Status light Mobile obstacle in toughened safety glass...

  • Page 12: Internal Components

    AccessLane 3.5.2. INTERNAL COMPONENTS Fig. 6 - Location of internal components - 1 REF. DESIGNATION Mechanical frame (fixed) Mobile frame, lower obstacle Mobile frame, upper obstacle...

  • Page 13: Fig. 7 - Location Of Internal Components - 2

    AccessLane Fig. 7 - Location of internal components - 2 REF. DESIGNATION Motorization + I/O circuit board AS 1611 CPU circuit board AS 1190 Magnetic encoder Pulley Toothed belt Bracket Elastic coupling Electromagnetic brake Housing pad Drive shaft Kit IP 44 Mobile obstacle fixing clamp Power supply 24 VDC - 3.75A...

  • Page 14: Fig. 8- Location Of Internal Components - 3

    AccessLane Fig. 8- Location of internal components - 3 REF. DESIGNATION Mechanical frame (fixed) Mobile frame, lower obstacle Fixed stop Upper stop ring Lower stop ring...

  • Page 15: Installation

    AccessLane 4. INSTALLATION THE INSTALLATION WORK MUST BE CARRIED OUT IN ACCORDANCE WITH LOCAL STANDARDS, SAFETY INSTRUCTIONS ( PAGE 4) AND THE INSTALLATION PLAN BELOW. 4.1. POSITIONING OF THE DEVICE FOR MOBILE OBSTACLE CORRECT ORIENTATION For helping to correctly mounting the device, a sticker is present on the fix frame showing the mobile obstacle orientation at rest.

  • Page 16: Installation Plan

    AccessLane 4.2. INSTALLATION PLAN Fig. 11 - Installation plan...

  • Page 17: Storage

    AccessLane 4.3. STORAGE Prior to installation, avoid any impact on the equipment and leave it in its original packaging in a dry place, protected from dust, heat and the weather (see also “Technical Specifications“, page 8). Storage temperature range: -30 to +80 °C.

  • Page 18: Installing The Equipment

    ( Ref. 4, Chap. 3.5.2, page 10). To fasten the unit to the floor, Automatic Systems provides M10 expansion bolts to be tightened with a minimum torque of 50 Nm. The location of the fixing points is shown on the installation drawing, Chap. 4.2, page 14 HOWEVER, IT IS ESSENTIAL TO ADAPT THE FASTENERS AND THE FASTENING PROCEDURE TO THE ENVIRONMENT AND THE TYPE OF SURFACE ON WHICH THE UNIT WILL BE MOUNTED.

  • Page 19: Fig. 13 - Dusting

    Fig. 13 - Dusting 3. Remove dust from the drilled holes. 4. Into each hole insert an expanding dowel supplied by Automatic Systems, making sure to first remove the washer and nut of each dowel. The threaded stem of the dowel should project 40 mm above the finished floor level.

  • Page 20: Fig. 15 - Adjustment Of The Base

    AccessLane 6. Adjust the base of the equipment (horizontality and verticality) using the three set screws located near the points for fastening the equipment to the floor. Set of Allen keys. Fig. 15 - Adjustment of the base 7. After adjusting the base, properly fasten the equipment.

  • Page 21: Electrical Connections

    AccessLane 4.7. ELECTRICAL CONNECTIONS Electrician’s toolkit: screwdriver, cutting pliers, stripping pliers, etc. The connections must be made in accordance with the installation drawings ( page 14) and electrical diagrams ( page 39), which remain the reference. The power and control cables as defined on the installation drawing are the responsibility of the user.

  • Page 22: Mounting The Obstacle

    4.8. MOUNTING THE OBSTACLE To facilitate the mounting of the obstacle, Automatic Systems has developed a specific packaging, which allows a lower obstacle to be mounted by a single person. For mounting an upper obstacle, we advise that steps 2 to 5 are performed with the assistance of a second person.

  • Page 23: Commissioning

    AccessLane 4.9. COMMISSIONING If the equipment was stored with power off and ambient temperature below 15 °C (5 °F), it is important to allow it to warm up for 30 minutes to 1 hour before powering up. Trip the main circuit breaker ( Ref. 20, Ch. 3.6.) to power up the equipment.

  • Page 24: Operation

    AccessLane 5. OPERATION 5.1. OBSTACLE LOCK The obstacle is locked in its end positions by means of an electromagnetic brake. 5.2. POSITION ENCODER Connected to the 24 VDC motor via a pulley and belt system, an absolute magnetic encoder provides the exact position of the obstacle at any time.

  • Page 25: Maintenance

    AccessLane 6. MAINTENANCE ALL MAINTENANCE WORK ON THE EQUIPMENT MUST BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS IN THE SAFETY WARNINGS IN CHAPTER 1. THE GROUND WIRES MUST INTERCONNECT ALL MOVING METALLIC PARTS (NOT BOLTED TO THE FRAME). SPECIAL ATTENTION SHOULD BE PAID DURING DISASSEMBLY OF THESE ELEMENTS SO AS NOT TO DAMAGE THESE WIRES.

  • Page 26: Removing The Removable Panel

    AccessLane 6.3. REMOVING THE REMOVABLE PANEL Wrench or screwdriver TORX - N° 20 (T20, TX20, etc.) AL 933 : 7x AL 934 : 10x Fig. 19 - Removing the removable panel a. Remove the 7 screws holding the housing panel in place on the mechanical frame.

  • Page 27: Adjusting The Obstacle Closing Point

    AccessLane 6.5. ADJUSTING THE OBSTACLE CLOSING POINT See Maintenance Interface manual. 6.6. ADJUSTING THE STOP RINGS (LIMIT SWITCHES) Ratchet wrench with extension and 10 socket + 10 flat spanner. (or two 10 flat spanners) The items used below refer to the chap. 3.5. Location of components, page 9.

  • Page 28: Replacing The Obstacle

    AccessLane 6.7. REPLACING THE OBSTACLE Ratchet wrench with extension and 17 socket + circlip pliers. Depending on the size of the obstacle, a second person may be required to safely perform this operation. 1. To replace an obstacle, you must first remove the removable panel ( Chap. 6.3, page 24) and switch off the equipment (...

  • Page 29: Replacement Of Status Lights

    AccessLane 6.8. REPLACEMENT OF STATUS LIGHTS Set of electrical screwdrivers; Set of Allen keys; Electrical Technical File. Fig. 24 - Replacement of the status lights 1. Remove the detachable panel ( Chap. 6.3, page 24) and switch off the equipment ( Chap. 6.4, page 24).

  • Page 30: The Status Light(S) Do Not Work

    AccessLane 8. Install the screen, taking care to do so in the correct direction, ( Fig. 26) and secure it with the screws and washers that were removed in point 4. ü û Fig. 25 - Installation of the screen 9.

  • Page 31: Replacing The Motor

    AccessLane 6.9. REPLACING THE MOTOR Electrician's screwdriver set; Plastic clamps (cable ties); Flat spanner set or ratchet spanner with socket set; Cable ends and crimping pliers; Set of Allen keys; Electrical Technical File. Electrician's cutters; 1. Remove the removable panel ( Chap. 6.3, page 24);...

  • Page 32: Fig. 26 - Motor Replacement (Circuit Breaker Assembly)

    AccessLane Fig. 26 - Motor replacement (Circuit breaker assembly) Fig. 27 - Motor replacement (Equipotential bonding) Fig. 28 - Motor replacement (Motor bracket) Fig. 29 - Motor replacement (Removal) Fig. 30 - Motor replacement (Coupling removal) Fig. 31 - Motor replacement (Motor removal)

  • Page 33: Replacing The Belt

    AccessLane 6.10. REPLACING THE BELT Set of electrician's screwdrivers Crimping pliers with ferrules and lugs Set of flat spanners or ratchet spanner with socket set Plastic clamps (cable ties) Electrician's cutting pliers Electrical Technical File. 1. Remove the removable panel ( Chap. 6.3, page 24);...

  • Page 34: Fig. 33 - Belt Replacement (Circuit Breaker Assembly)

    AccessLane Fig. 33 - Belt replacement (Circuit breaker assembly) Fig. 34 - Belt replacement (Trigger) Fig. 35 - Belt replacement (Equipotential bonding) Fig. 36 - Belt replacement (Motor bracket) Fig. 37 - Belt replacement (Motor) Fig. 38 - Belt replacement (Replacement)

  • Page 35: Replacing The Elastic Coupling

    AccessLane 6.11. REPLACING THE ELASTIC COUPLING Electrician's screwdriver set Plastic clamps (cable ties) Set of flat spanners or ratchet spanner with socket set Electrical Technical File Electrician's cutting pliers 1. Remove the removable panel ( Chap. 6.3, page 24); 2. Switch off the equipment ( Chap. 6.4, page 24);...

  • Page 36: Fig. 39 - Coupling Replacement (Circuit Breaker Assembly)

    AccessLane Fig. 39 - Coupling replacement (Circuit breaker assembly) Fig. 40 - Coupling replacement (Equipotential bonding) Fig. 41 - Coupling replacement (Motor bracket) Fig. 42 - Coupling replacement (Motor) Fig. 43 - Motor replacement (Coupling removal)

  • Page 37: Replacing The 24 Vdc Power Supply

    AccessLane 6.12. REPLACING THE 24 VDC POWER SUPPLY Electrician's screwdriver set; 8" tube screwdriver; Set of Allen keys; Plastic clamps (cable ties); Electrician's cutting pliers; Electrical Technical File. Crimping pliers with ferrules and lugs; 1. Remove the removable panel ( Chap. 6.3, page 24);...

  • Page 38: Maintenance

    The use of antistatic gloves or bracelets (ElectroStatic Discharge) is essential when handling electronic printed circuit boards, at the risk of the warranty being voided. Automatic Systems reserves the right to deny warranty coverage if there has been an apparent lack of maintenance.

  • Page 39: Recommended Spare Parts

    < 15 min Housing pad kit E/7002/547 < 15 min Toothed belt COU-E15509 < 15 min Power supply 24 VDC - 3.75A 0/7108/482 < 15 min Motor MOT-E15505 < 25 min For any other parts refer to the AccessLane spare parts catalogue.

  • Page 40: Malfunctions And Remedies

    AccessLane 7. MALFUNCTIONS AND REMEDIES This product has been designed so that a self-test can be carried out. The result of this self-test is visible in the States page of the Maintenance Interface.  Refer to the dedicated manual. 8. PROLONGED STOP/DISPOSAL/DESTRUCTION If the equipment is not going to be used for a long period of time, it is recommended to: •...

  • Page 41: Assignment Of Circuit Board Components

    AccessLane 9. ASSIGNMENT OF CIRCUIT BOARD COMPONENTS 9.1. MOTHERBOARD (CPU) AS1190 CN14 CN13 CN16 CN11 CN12 CN10 ETH1 ETH2 Fig. 46 - Motherboard (CPU) AS1190 24 VDC power supply Green Voltage present indicator light  USB device  Yellow EMMC memory access RS232 link ...

  • Page 42: As1611 Motorization Board + Input/Output

    AccessLane 9.2. AS1611 MOTORIZATION BOARD + INPUT/OUTPUT CN14 CN14 CN13 CN12 CN15 LD24 LD17 LD22 LD13 LD20 LD23 LD18 LD21 LD12 LD16 LD7 LD11 LD15 LD5 LD10 LD14 CN23 CN10 CN11 Fig. 47 - AS1611 motorization board + Input/Output 24VDC POWER SUPPLY...

  • Page 43: Electrical Diagrams

    AccessLane  Green +5 V activity indicator light LD15  Yellow Input 6 activity indicator light  Green Activity indicator light - Watchdog (flashing) LD16  Green Blue CN12 activity indicator light Yellow CAN activity indicator light LD17 Green Green CN13 activity indicator light ...

  • Page 44: Declaration Of Conformity

    1300 Wavre BELGIQUE Herewith declare that the following machine: Swing gate AccessLane 933 (AL 933) AccessLane 934 (AL 934) is in accordance with the conditions of the following Directives, standards and other specifications: • Machinery Directive 2006/42/EC. • Low-voltage Directive 2014/35/EU.
  • Page 46 The information contained in this document is the property of Automatic Systems and is confidential. The recipient is prohibited from using it for any purpose other than the use of the products or execution of the project to which it refers and from communicating it to any third party without the prior written permission of Automatic Systems. The document is...

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