HINAESS PowerStack User Manual

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User Manual

HINAESS PowerStack

50A

800

Continuous Current

Year Warranty

kWh Stackable

Together

For a Blue Future

Table of Contents

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Summary of Contents for HINAESS PowerStack

Page 1 User Manual HINAESS PowerStack Continuous Current Year Warranty kWh Stackable Together For a Blue Future...
Page 2: Table Of Contents
PowerStack User Manual Content ......................1 Statement of Law ..............2 Safety handling of lithium batteries Guide ......................... 4 1 Introduction 1.1 Brief Introduction ......................4 1.3 Product identity definition....................5 ....................6 2 Product Specification 2.1 System Performance Parameter .................. 6 2.3 HV CONTROL BOX .......................
Page 3: Statement Of Law
Copyright of this document belongs to HINAESS TECH CO.,LTD. No part of this documentation maybe excerpted, reproduced,translated,annotated or duplicated in any form or by any means without the prior written permission of HINAESS TECH CO.,LTD. All Rights Reserved. This product complies with the design requirements of environmental protection and personal safety.
Page 4: Safety Handling Of Lithium Batteries Guide
⚫ In case of fire, only dry powder fire extinguisher can be used, liquid fire extinguishers are prohibited; ⚫ Please do not open, repair or disassemble the battery except for staffs from HINAESS or authorized by HINAESS. We do not undertake any consequences or related responsibility which is...
Page 5 PowerStack User Manual Caution ⚫ Please read the user manual carefully (in the box of control box ); ⚫ If the battery is stored for a long time , it is required to charge them every six months under professional guidance, and the SOC should be no less than 50%;...
Page 6: Introduction
1 Introduction Brief Introduction PowerStack is a high voltage battery energy storage system based on LFP cells.Customers can choose up to 8 modules in series to be one cluster to use ,and also parallel many clusters to create a larger capacity battery system according to your needs. This product is especially suitable for energy storage applications with high operating temperatures, limited installation space, long power backup time and long service life.
Page 7: Product Identity Definition
PowerStack User Manual 1.3 Product identity definition Figure 1-1 System nameplate Battery voltage is higher than safe voltage, direct contact with electric shock hazard. Caution fire. Flammable and Explosive. The scrapped battery cannot be put into the garbage can and must be professionally recycled Read the user manual before using.
Page 8: Product Specification
PowerStack User Manual Figure 1-2 Battery module nameplate 2 Product Specification 2.1 System Performance Parameter Table 2-1 The parameter of Tower system System List Battery Module Quantity(pcs) Rated Energy [kWh] 10.12 15.18 20.24 25.30 30.36 35.42 40.48 Module configuration 2 Series...
Page 9 PowerStack User Manual 6 modules PowerStack system 2.2 Battery Module...
Page 10 PowerStack User Manual Table 2-2 Product parameters PowerStack Module Cell Technology Li-ion(LFP) Battery Module Capacity (kWh) 5.06 Battery Module Voltage (Vdc) 70.4 Battery Module Capacity (Ah) Battery Module Cell Quantity in Series (pcs) Battery Cell Voltage (Vdc) Battery Cell Capacity (Ah) Battery Module Charge Current (Max.) [A]...
Page 11: Hv Control Box
PowerStack User Manual Module bottom interface Module Top Terminal Negative Positive 24V+ 24V- BMU CANH BMU CANL Table 2-4 Interface Definition 2.3 HV CONTROL BOX HV BOX left interface 9 10 HV BOX right interface...
Page 12 PowerStack User Manual Item Name Definition Positive Output Battery system positive output terminal Negative Output Battery system negative output terminal Use a 220V AC power to turn on system,can work with DC AC Wake Wake at the same time,AC will be priority to supply power...
Page 13 PowerStack User Manual Caution: When the DC breaker trip off because of over current or short circuit or low voltage or high temperature or some protects else, you can’t turn on it again until find out the exact reason. Caution: Ensure the Power Switch is turned on firstly before waking up the battery, Otherwise it will affect the parallel auto addressing and system internal check.
Page 14: Installation And Configuration
3.1.2 Temperature PowerStack system working temperature range: 0℃~55℃; Optimum temperature: 25℃; Caution: Out of the working temperature range will cause the battery system over / low temperature alarm or protection and also make effect on the battery’s cycle life.
Page 15: Installation Location Precautions
PowerStack User Manual 3.3 Installation location precautions × √ √ √ × × × Close to flammable and explosive materials Direct rainfall Direct sunlight Direct snowfall 3.4 Tools The following tools are required to install the battery pack:Table 3-1 wire stripping pliers...
Page 16: Unpacking Inspection
PowerStack User Manual 3.6 Unpacking inspection ⚫ When the equipment arrives at the installation site, loading and unloading should be carefully operated, to prevent from falling down. ⚫ Battery should not be installed in direct sunlight and rainfall and snowfall. Please refer to Section 3.3...
Page 17: Battery Module Packing List:table 3-3
PowerStack User Manual Ground wire L140mm,4mm² 1 PCS User Manual 1 PCS Warranty card 1PCS Positive cable Power cable 1 PCS 16mm²,red,2m Negative cable Power cable 1PCS 16mm²,black,2m Battery Module packing list:Table 3-3 Item Specification Quantity Figure M6*16,3 sets of...
Page 18 PowerStack User Manual 1. Connect grounding cable Between CONTROL BOX and module and Base 2. Connect standard comm cable from LINK OUT to next COTROL BOX ‘s LINK IN when parallel system 3. Plug standard CAN terminal to the master COTROL BOX ‘s...
Page 19 PowerStack User Manual ● Move the top cover and two sides of plastic cover, lift the HV BOX and separate it from the BASE.The side trim cover is a snap design that can be pulled outward and removed. ● Place the base in the predetermined position.
Page 20 PowerStack User Manual ● Stack up modules on base one by one. ● Measure the voltage on the top module positive and negative poles. ● Stack the HV CONTROL BOX...
Page 21 PowerStack User Manual 3.7.2.2 Cables connection ● Connect grounding cable Between CONTROL BOX and module and Base ● Connect standard comm cable from LINK OUT to next COTROL BOX ‘s LINK IN , ● Plug CAN terminal resistor to the master COTROL BOX ‘s LINK IN and the last slave’s LINK OUT port ,when parallel system ●...
Page 22 PowerStack User Manual Warning: Single battery module is 46kg. It’s necessary to arrange more than 1 person to install battery module if without lifting equipment,also when install battery module in higher position. 3.7.3 System self-check 3.7.3.1 Switch on all the POWER breaker of HV BOXes 3.7.3.2 Switch on the DC Wake breaker one by one...
Page 23 PowerStack User Manual 3.7.4 Shut down the system. Make sure the system is in standby state before shutting down ● Switch off the DC Wake breaker one by one ● Switch off the POWER breaker one by one 3.7.5 Connecting inverter Caution: A external DC Breaker between the battery and inverter is recommended.
Page 24: Maintenance
PowerStack User Manual 4 Maintenance 4.1 Trouble Shooting: Danger: The PowerStack battery system is a high voltage DC system, operated by professional and authorized person only. Danger: Before check the failure, must check all the cables connection. Switches are right or not (refer to section 3.7.4), and if the battery system can be woken up normally .
Page 25: Storage Recommendations
PowerStack User Manual 5 Storage Recommendations ● For long-term storage (more than 3 months), the battery cells should be stored in the environment: temperature range of 10~35℃, relative humidity <65% and contains non-corrosive gas . ● The battery module should be stored in dry, clean and well ventilated environment. The battery should be around 50% SOC before storage.
Page 26 HINAESS TECH CO.,LTD Address: 3rd Floor, Building C5, Standard Workshop Phase II, Electronic Information Industrial Park, Industrial Avenue, Gui'an New District, Guizhou Province Email:info@hinaess.com Web:www.hinaess.com...