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Summary of Contents for Astor Astraada One Compact Slim
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This equipment handbook contains information which is specific to the product and valid at the time of printing. This equipment handbook is only complete in conjunction with the product-related hardware and soft- ware manuals required for the specific application. You can contact us at: Astraada One Compact Slim is certified to DIN EN ISO 9001:2015.
Revision log Version Date Description 06/09/2019 Initial version 08/05/2020 Conversion to catalogue numbers and adaptation to S-number system 18/06/2020 Formatting revised in the document Dual Core versions added 05.03.2021 20.09.2022 Cyber security added 23.02.2023 Correction temperature values, adaption S01 + S02, correction order number dual core, visualization added, field busses added, chapter 11 revised 14.11.2023...
Working on the device ........................13 2.3. Cybersecurity ........................... 13 PRODUCT DESCRIPTION ........................ 14 3.1. Overview of Astraada One Compact Slim ..................15 3.2. Scope of delivery and accessories ....................16 Scope of delivery ..........................16 Accessories ............................16 Astraada One Compact Slim plug kit: ....................16 Extensions for tooling and debugging ....................
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5.1. Power supply ............................ 19 5.1.1. Connecting the power supply ......................20 5.2. Data connections ..........................21 5.2.1. Block diagram............................. 21 5.2.2. Digital inputs and outputs ........................21 5.2.3. Counting inputs (C) ..........................26 5.2.4. Ethernet .............................. 28 5.2.5. EtherCAT ............................29 5.2.6.
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12.1. Notes on copyright and the software licence ................57 12.2. List of figures ............................ 57...
1.1. Notes about this handbook This user handbook is a component of the product and applies to the following devices: Astraada One Compact Slim → It contains information on the following topics: →...
Structure of the warnings: WARNING Optional: Type and source of the danger More Brief description and consequences symbols Preventive measures 1.3. Hazard categories and indications The following indications are used for warning messages that must be observed to ensure your per- sonal safety and avoid any damage to property.
1.4. Qualified personnel The installation, start-up and maintenance of the machine must be carried out by qualified personnel. For the purposes of this documentation and the safety instructions contained therein, “qualified person- nel” means trained staff with the authorisation to assemble, install, start up, earth and identify devices, systems and electrical circuits in accordance with the standards set in safety engineering and who are familiar with safety concepts in automation engineering.
→ Not for use in residential areas (270011500 only) The Astraada One Compact Slim is not designed for use in residential areas and is unable to guarantee adequate protection of radio reception in such environments. Correct and safe operation of the automation system requires qualified project planning, proper transport, storage, installation and use as well as careful maintenance.
1.7. Transport and storage The device is susceptible to impacts, heavy vibrations, moisture and extreme temperatures. Transport and storage Protect the device from heavy mechanical stresses during transport. Always transport the device in its original packaging. For storage, refer to the applicable ambient conditions. ...
Safety 2.1. Safety-related systems The use of PLC controls in safety-related systems requires specific measures. If a PLC controller is to be used in a safety-related system, the user must be given comprehensive advice by the PLC manu- facturer in addition to any available standards or guidelines regarding safety installations. ...
Working on the device Do not start work on the device until all necessary safety precautions have been taken. Take precau- tions to avoid unforeseeable functional events and movements of the system. Bring the system into a safe state. ...
Product description This handbook describes Astraada One Compact Slim series products. The Astraada One Compact Slim is a control module without a display for the control and regulation of machinery and industrial processes in low-voltage installations in real time. The development environment CODESYS 3.5 (IEC 61131-3) from 3S-Smart Software Solutions is used for programming.
3.1. Overview of Astraada One Compact Slim The Compact Slim is installed on a mounting rail. X1 plug 12-pin or X10 connector 2-pin Fig. 1: Overview of Astraada One Compact Slim Designation Designation Power supply, digital inputs/outputs Power supply (S01 and S02 only)
3.2. Scope of delivery and accessories Scope of delivery → Astraada One Compact Slim in the respective version → Accessories The following accessories can be ordered directly or via the following options: Astraada One Compact Slim plug kit: Order option: –...
CAN interfaces Astraada One devices are available in versions with 1 or 2 standard CAN interface which can be used at a speed of up to 1 Mbit/s. Serial interfaces The device can have 2 serial interfaces (1x RS-485; 1x RS-232). Onboard analogue inputs/outputs The device incorporates digital inputs/outputs and analogue inputs.
Assembly The Astraada One Compact Slim is intended for installation on mounting rails according to DIN EN 60715:2001, 35 x 7.5 mm. CAUTION Danger of burns! The surface of the device can get hot. Ensure that there is sufficient convectional cooling.
Connection WARNING Uncontrolled and unpredictable operational behaviour! The failure of certain components in electronic control systems may result in uncontrolled and unpredictable operational behaviour. All types of failure and the associated fuse systems are to be taken into account at system level. Follow the automation system manufacturer’s instructions.
5.1.1. Connecting the power supply CAUTION Live parts! Before starting any work on the device, switch off all power supplies, including those of connected periph- erals. Connect the power supply to plug X1 according to the following table. Fig. 3: Power supply to the Compact Slim plug X1 with power LED Power supply plug X1 Des.
5.2. Data connections 5.2.1. Block diagram Fig. 5: Overview of Astraada One Compact Slim CAN interface X12 only with Compact Slim S05 5.2.2. Digital inputs and outputs The digital outputs are positive switching 24 V outputs with an output current of max. 500 mA. They...
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NOTICE Damage to the inputs or the device! Voltages above ±32 V can damage the inputs or the device. Do not apply a voltage exceeding ±32 V to the inputs. The digital inputs are positive switching inputs, type 1 or 3 (IEC 61131-2) They are designed for nomi- nal input voltages of 24 V.
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Data from the digital outputs Feature Value Description Type of output Semiconductor Non-storing, current supplying (positive switching) Protective circuit for 41 V clamping volt- Fast de-excitation (must be provided exter- inductive loads age (typ.) compared nally) to +24 V Status display One orange LED per output Lights up at logical 1 Overload protection...
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Fig. 7: Circuit diagram of the principles of positive switching, output Data from the digital inputs Feature Value Description Type of input Type 1, 3 Acc. to IEC 61131-2 Current consuming (positive switching) Cable length max. 30 m For unshielded connection cables Cables over 30 m in length must be shielded.
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Fig. 8: Circuit diagram of the principles of positive switching, input Fig. 9: Operating ranges of digital inputs (type 1/3) Designation Designation “ON” range Transition range “OFF” range Signal-to-noise ratio < 1 V...
5.2.3. Counting inputs (C) The 4 digital inputs can also be used as counter inputs (C1-C4). can be enabled by licensing (also possible later). The counter inputs C1-C4 have a fast filter; the unipolar inputs I5-I16 have hysteresis. The counter in- puts are connected to the signals of the other unipolar inputs.
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Examples for counters: capture input or Z input Fig. 11: Counter with capture input Designation Designation – Up, A (CNT0) Down, B (CNT0) Capture (rise), Z (CNT0) Counter CNT1 is not available in this configuration. Data from the counter inputs Counter inputs Function Value...
5.2.4. Ethernet The onboard Ethernet adapter has one 10/100 Base-T interface with RJ-45 connection for networking. The Ethernet interface X4 can be used as a standard Ethernet interface. Fig. 12: Ethernet interface X4 Assignment of the Ethernet interface plug X4 Assignment Assignment TX–...
5.2.5. EtherCAT The onboard Ethernet adapter has two RJ-45 10/100 Base-T connections for networking. The Ethernet interface X6 can be used as an EtherCAT master. Fig. 13: EtherCAT interface X5 Assignment of the EtherCAT interface plug X5 Assignment Assignment TX– RX–...
5.2.6. USB Devices with a USB interface can be connected to the USB host port (Rev. 2.0). Suitable USB device classes are: CODESYS user: USB thumb drive only Linux level: USB thumb drive or mouse Fig. 14: USB interface X3 Assignment of the USB interface plug X3 Assignment Assignment...
Either the first partition on the USB thumb drive, or, if the memory is not partitioned, the entire memory will be connected, i.e. the respective directory appears automatically. The X represents a number from 1 (first USB device) to 8 (last/max. USB device). The mechanical design of the USB interface is designed to withstand 1,000 plugging and unplug- ging cycles.
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Fig. 16: RS-485 switchable terminating resistor As far as possible, the assignment of the interfaces should be carried out in accordance with the specifications given in “MODBUS over Serial Line; Specification and Implementation Guide V1.02”. Signal interference and terminating resistor To minimise interference, the following instructions must be complied with.
5.2.8. CAN bus Properties of the CAN interface Standard ISO 11898 Maximum Baud rate 1 MBit/s Lowest adjustable Baud rate 50 kBit/s Contacts Electrically isolated Assignment to CiA303 Fig. 17: CAN interface X7 (X12) Assignment of the CAN interface plug X7 (X12) Assignment Assignment CAN_H...
5.2.9. Analogue inputs Basic considerations for connecting analogue inputs → An analogue input channel always consists of two connections: AI (U) or AI (U/T) and AGND. → The AI (U/T) channels can measure either voltages (U) or evaluate PT100(0) sensors. →...
Data from analogue inputs Data from analogue inputs Feature Value Description Cable length max. 30 m Applies to unshielded connection cables. Cables over 30 m in length must be shielded. – Modulation method Delta-sigma modula- tion – Shared points be- AGND reference tween the channels –...
Operating modes for the analogue inputs NOTICE Damage to channel High voltages can damage analogue channels, stopping them from working correctly. Ensure the input voltage does not exceed ±30 V. Operating mode: voltage input AI (U) Feature Value Description – Connections per in- AI (U/T) and AGND or AI (U) and AGND;...
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Operating mode: voltage input AI (U) Feature Value Description Dynamic properties – Analogue filtering Second-grade low- pass filter; cut-off fre- quency 650 Hz – Greatest temporary 1% of measuring deviation during range electrical error test- ing according to IEC 61131-2 Operating mode: temperature inputs AI-PT Feature Value...
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Operating mode: temperature inputs AI-PT Feature Value Description – Analogue filtering Second-grade low- pass filter; cut-off fre- quency 650 Hz – Greatest temporary 1% of measuring deviation during range electrical error test- ing according to IEC 61131-2...
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Voltage input AI (U) Fig. 19: Connection example: voltage input Only use the corresponding AGND for each voltage input. Do not connect AGNDs from different channels. AGNDs from different channels must always be connected separately to plug X1. ...
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Temperature measurement AI (T) Fig. 20: Connection example: temperature measurement Description PT 100 with 2-wire connection PT 100 with 3-wire connection Only use the corresponding AGND for each input. Do not connect AGNDs from different channels. Do not connect to the common GND. The required connections can already be found on the cir- cuit board.
Operation 6.1. Switching on and off NOTICE Damage or malfunction! Do not insert, connect, undo or touch any connections while the device is in operation. Before starting any work on the device, switch off all power supplies, including those to any connected pe- ripherals (externally powered encoders, programming devices etc.).
6.2. Network start up The device must be connected to the network with the correct settings before it can be used. NOTICE Damage to property! Before connecting the power supply, ensure that all cabling and the polarity of all the connections are cor- rect.
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The web configuration page will be displayed. Fig. 22: List of web interface settings Click on the “Network” link. The “Network Configuration” page will be displayed. Fig. 23: “Network Configuration” page Check the network settings and make any changes in the text boxes, if required. CC-LITE configuration: ETH0 = X4, ETH1 = X3 (USB to Ethernet) Save the settings by clicking on “Save”.
6.3. Operation 6.3.1. Status indicators The status indicator function is dependent on the software development environment used in conjunc- tion with the device. The operating status LEDs show the current status of the power supply, the module mode and any er- ror messages.
6.3.2. Start/Stop Fig. 25: Function key (S1) Function key (S1) Operating status Action Command Change to maintenance mode Boot phase Press. Press briefly. Change between PLC run and stop mode CODESYS PLC/ CP1131-P Press and hold. Stop PLC with reset of variables (cold reset) 6.3.3.
6.3.4. microSD card WARNING Serious injury as a result of uncontrolled and unpredictable operational behaviour! Inserting or removing the microSD card can result in the device malfunctioning. The failure of electronic control systems may result in uncontrolled and unpredictable operational behaviour. Insert or remove a microSD card only when the device is switched off.
6.4. Troubleshooting 6.4.1. No network connection Check the wiring/switch. Check whether an IP address has been assigned twice. Check the network settings on the PC: The subnet and subnet mask must match the settings in the controller. ...
Servicing / Maintenance Repairs and corrective maintenance may only be carried out by the manufacturer or its authorised cus- tomer service centres. 7.1. Maintenance WARNING Uncontrolled and unpredictable operational behaviour! Failures or malfunctions may result in uncontrolled and unpredictable operational behaviour. Do not insert, connect, undo or touch any connections while the device is in operation.
Disassembly CAUTION Danger of burns! The surface of the device can get hot. If necessary, allow the device to cool down before disassembling it. Fig. 26: Dissembling the device Use a slotted screwdriver to pull the retaining spring all the way down and remove the unit from the mounting rail at the bottom.
Disposal The device contains the following components which need to be disposed of separately: → Metals → Electronic components → Battery The respective national regulations for the disposal of electrical appliances in B2B business apply. The following options are available for disposal of the device: Disposal by the manufacturer Unless otherwise agreed, the devices can be returned for disposal.
10. Information and options Compact Slim S01 – S05 Astraada One Order numbers Single Core S-01020102-0100 (S01) S-01020102-0200 (S02) S-01020102-0300 (S03) S-01020102-0400 (S04) S-01020102-0500 (S05) Dual Core S-01020102-2400 (S04) S-01020102-2500 (S05) CPU, user memory 800 MHz ARM® CPU Program memory (flash) Single Core: 256 MB Dual Core: 256 MB Program memory and...
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Compact Slim S01 – S05 Astraada One Shock resistance sinusoidal (EN 60068-2-6) test: Fc 10-150 Hz, 10 m/s² Vibration 15 G (approx. 150 m/s²), 11 ms duration, half-sine (EN Shock 60068-2-27) Test: Ea EMC, protection rating EN 61131-2; EN 61000-6-3, residential areas Emission standard Resistance to interference EN 61131-2;...
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Compact Slim S01 – S05 Astraada One No. / type of interface up to 2x CAN-Bus, depends on variant Protocols CAN-Bus and/or CANopen master Serial interfaces No. / type of interface 1x RS-232; 1x RS-485, depends on variant Protocols Modbus RTU (Option) Additional functions microSD card slot 1x microSD card...
10.1. Type plate Kundenmaterialnummer Fig. 27: Type plate Designation Designation Product description Default password Order number / serial number / Supply voltage and maximum version identification current Customer material number QR code (identification no.) Manufacturer’s logo Production date (year/week) Manufacturer (manufacturer’s Conformity marking address) MAC addresses of the unit...
11. Standards and certificates 11.1. Standards Applicable directives → EMC directive 2014/30/EU → RoHS directive 2011/65/EU Applicable standards → Norm EN 63000:2019-05 → SPS-Norm EN EN 61131-2:2008-4 → Störaussendung EN 61000-6-3:2012-11 Sicherheitsbestimmungen DIN EN 61010-2-201...
→ FreeType License (FTL) 12.2. List of figures Fig. 1: Overview of Astraada One Compact Slim ................... 15 Fig. 2: Installing the device ..........................18 Fig. 3: Power supply to the Compact Slim plug X1 with power LED .............. 20 Fig.
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