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KINSHOFER CANGINI TC Use And Maintenance Manual

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USE AND MAINTENANCE MANUAL
TRANSLATION OF ORIGINAL INSTRUCTIONS
GB
TC MulChEr

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Summary of Contents for KINSHOFER CANGINI TC

  • Page 1 USE AND MAINTENANCE MANUAL TRANSLATION OF ORIGINAL INSTRUCTIONS TC MulChEr...
  • Page 2 CANGINIBENNE srl Via Savio, 29/31 - 47027 Sarsina FC - Italy tel. 0039 0547 698020 fax 0039 0547 698021 commerciale@canginibenne.com www.canginibenne.com MAChINE’S WOrKING lIFETIME ATTENTION ThE mEchinE’s working lifEEimE is 5 YEArS OncE 5 YEArS hEvE pEssEE EfEEr EhE consErucEion EEEE mErkEE on EhE nEmEplEEE, EhE mEchinE musE bE ovErhEulEE by E CANGINIBENNE sErElE EuEhorisEE sErvicE cEnErEE...

  • Page 3: Declaration Of Conformity

    DECLARATION OF CONFORMITY CanginiBenne, in its capacity as constructor, declares that all parts of this interchangeable attachment comply with Directive 2006/42/CE and the following standards: UNI EN ISO 12100:2010 / Safety of machinery - General principles for design Risk assessment and risk reduction / ISO 13031 / Earth moving machinery - Quick couplers Safety The Technical File is established by CanginiBenne s.r.l.
  • Page 4 DECLARATION OF CONFORMITY CanginiBenne, in its capacity as constructor, declares that all parts of this interchangeable attachment comply with Directive THE SUPPLY OF MACHINERY (SAFETY) REGULATIONS 2008 and the following standards: UNI EN ISO 12100:2010 / Safety of machinery - General principles for design Risk assessment and risk reduction Technical File is established by CanginiBenne s.r.l.

  • Page 5: Table Of Contents

    TABlE OF CONTENTS TABLE OF CONTENTS 5.2.4 Floating device on mini- excavators (optional) ..............33 GENERAL INTRODUCTION ..... 7 5.2.5 Hydraulic slewing ring (optional) ....35 GLOSSARY AND TERMINOLOGY ....8 Operating principle ........35 GENERAL SAFETY PRECAUTIONS ..9 TECHNICAL DATA ........
  • Page 6 TABlE OF CONTENTS OPTIONAL KITS........68 10.1 Hydraulic side shift system ......68 10.1.1 Connection and operation of the electric kit provided ............69 10.1.2 Electrical connection for optional hydraulic side shift ............71 MAINTENANCE........72 11.1 Routine maintenance ........74 11.2 Maintenance Procedures ......

  • Page 7: General Introduction

    GENErAl INTrODuCTION GENERAL INTRODUCTION This manual provides all necessary information for the safe use and maintenance of the CANGINIBENNE attachment. This attachment is classified as interchangeable, compliant with EirEcEivE EEE 6EEEEC E EnE EhE EirEcEivE ThE SuPPlY OF MAChINErY (SAFETY) rEGulATIONS EEE8E In EhE EvEnE EhEE iE is mounEEE on E WARNING vEhiclE EpprovEE for usE on EhE public highwEy, in orEE r Eo comply wiEh EhE highwEy coEE iE musE bE rEgisEE rEE in EhE vEhiclE’s logbook by EhE...

  • Page 8: Glossary And Terminology

    GENErAl INTrODuCTION 1.1 GLOSSARY AND TERMINOLOGY The attachment covered by this manual “bucket E4” will be referred to hereinafter as the “Attachment”, while the machine on which it is mounted will be referred to as the “ MACHINE”. The “OPERATOR“ is the person or persons installing, operating, adjusting, maintaining, cleaning, repairing or moving the attachment.

  • Page 9: General Safety Precautions

    GENErAl SAFETY PrECAuTIONS GENERAL SAFETY PRECAUTIONS The safe operation of the implement depends first and foremost on the people who work with it every day. It is therefore important for operators to have detailed information about its correct operation, use and maintenance. Constant compliance with the instructions provided in this manual guarantees that the implement will provide top performance in economical operation over a long working life.

  • Page 10: How To Use The Manual

    GENErAl SAFETY PrECAuTIONS 2.1 HOW TO USE THE MANUAL On consignmEnE of Ehis mEnuEl, chEck Ell EEEE EnE rEporE Eny ATTENTION EiscrEpEnciEs immEEiEEElyE In Ehis mEnuEl, somE illusErEEions show EhE mEchinE wiEh pEnEls or covErs rEmovEE for EhE sEkE of clEriEyE Do noE usE EhE mEchinE wiEh DANGER proEEcEivE pEnEls or covErs rEmovEEE 2.1.1 Symbols used...

  • Page 11: Spare Parts

    GENErAl SAFETY PrECAuTIONS 2.2 SPARE PARTS To ensure that the implement continues in perfect working order, remember only genuine spare parts must be used during any repairs or replacements. When ordering spare parts specify: - the implement’s serial number: - the code number of the part required and the quantity. 2.3 AFTER-SALES SERVICE If in doubt about the use or maintenance of the implement, contact the manufacturer.

  • Page 12: Safety

    SAFETY SAFETY This mEnuEl conEEins EhE sEfEEy insErucEions for EhE CEnginiBEnnE Srl EEEEchmEnE mounEEE on EhE vErious mEchinEs (skiE sEEEr loEEErs E WARNING bEckhoE loEEErs E whEEl loEEErs E EElEhEnElErs E ExcEvEEors)E ThErEforE, Ehis mEnuEl musE bE usEE EogEEhEr wiEh EhEE of EhE rElEvEnE mEchinE, EnE EhE rulEs EnE rEcommEnEEEions iE conEEins musE bE compliEE wiEhE CorrEcE, EppropriEEE insEEllEEion on EhE mEchinE is funEEmEnEEl for EhE EEEEchmEnE’s sEfEEy EnE corrEcE opErEEion EnE musE bE cErriEE ouE by E...

  • Page 13: Safety At Work

    SAFETY 3.2 SAFETY AT WORK The careful operator is the best operator; most accidents can be prevented by following a few fundamental safety rules. Read the following carefully and comply with it at all times: - maintenance work on the attachment must always be done with the machine at a standstill and in a stable position;...

  • Page 14: Minimum Operator Skill Level Required

    SAFETY 3.3 MINIMUM OPERATOR SKILL LEVEL REQUIRED The staff assigned to use the attachment must have: - basic technical training with experience in the engineering and plant sector; - specific training in the operation and use of the attachment; - read and understood this manual completely; - perfect familiarity with the relevant safety and accident prevention regulations. ThE skillEE opErEEor musE noE EEkE Erugs or minEEElEEring subsEEncEs or Erink Elcoholic bEvErEgEs which mighE impEir his mEnEEl EnE physicEl DANGER...

  • Page 15: Protective Clothing

    SAFETY 3.4 PROTECTIVE CLOTHING The provision and use of the following personal protection attachment (PPE - not supplied by Manufacturer) is compulsory: - overalls or other garments which are comfortable, not too loose-fitting and without parts which may become entangled on moving parts; - safety helmet;...

  • Page 16: Working Zone - Danger Zone - No Entry Zone

    SAFETY 3.5 WORKING ZONE - DANGER ZONE - NO ENTRY ZONE ThE WOrKING ZONE is EhE ErEE in EhE proximiEy of EhE mEchinE in which only authorised staff familiar with the machine’s operating capacities may work. The working zone must be identified by suitable signs, even whEn opErEEing in E zonE ElrEEEy fEncEEE A DANGEr ZONE is Eny zonE wiEhin EnEEor ErounE mEchinEry in which E pErson is subjEcE Eo E risk Eo his hEElEh or sEfEEyE SincE EhE grEEEEsE risks...
  • Page 17 SAFETY WORKING ZONE DANGER ZONE NO ENTRY ZONE 50 m Attachment TC MulChEr 03b.00_(50m)_ESC_GB...

  • Page 18: Safety Stickers

    SAFETY 3.6 SAFETY STICKERS 3.6.1 Safety signs The table below lists the safety signs. SIMBOLO SIGNIFICATO Operator’s Manual must be read: before starting to use or maintain the implement, staff must have read and understood the Operator’s Manual supplied. 20600051 Ignition key must be removed: before maintenance work on the implement, staff must stop the machine and remove the ignition key.
  • Page 19 SAFETY SIMBOLO SIGNIFICATO Lifting points: for safe handling of the implement, connect it 20600066 to the points provided, marked with the relevant sticker. Use suitable lifting equipment and regulation accessories. Pflicht zum Tragen der Schutzbrille: Bei der Benutzung und der Wartung des Anbaugerätes ist das Tragen einer in 20600065 einwandfreiem Zustand befindlichen und den gesetzlichen Auflagen entsprechenden Schutzbrille Pflicht...

  • Page 20: Intended Use

    SAFETY 3.7 INTENDED USE The implement has been designed and built to clean and collect refuse from large outdoor areas such as roadways, depots, embankments and car parks. It can be mounted on skid steer and wheeled loaders. Any other use is in contravention of the intended use and thus constitutes misuse; it is therefore forbidden.

  • Page 21: Misuse

    SAFETY 3.8 MISUSE Misuse is the use of the implement on criteria which do not comply with the instructions provided in this manual and which are dangerous for the operator or others. ThE mosE frEquEnE ExEmplEs of misusE ErE lisEEE bElow: - use of the implement for lifting people or objects;...

  • Page 22: Reasonably Foreseeable Misuse

    SAFETY 3.9 REASONABLY FORESEEABLE MISUSE The following practices are defined as “reasonably foreseeable misuse” and expose the operator to unacceptable residual risks: - working without checking that there is no-one inside the no-entry zone of at least 8 metres; - carrying out maintenance without first stopping moving parts and lowering the implement to the ground, stopping the engine and removing the ignition key from the machine.

  • Page 23: General Information

    GENErAl INFOrMATION GENERAL INFORMATION ChEck EhEE EhE opErEEor’s mEnuEl corrEsponEs Eo EhE implEmEnE in WARNING quEsEionE WhEn rEquEsEing informEEion EnEEor EfEErEsElEs sErvicE, ElwEys spEcify EhE moEEl EnE sEriEl numbEr EmbossEE on EhE nEmEplEEEE 4.1 NAMEPLATE The manufacturer’s nameplate with the product’s technical data is normally affixed in the position shown by the arrow below. This position may vary depending on the machine’s linkage type and configuration.

  • Page 24: Model And Type

    GENErAl INFOrMATION 4.2 MODEL AND TYPE MULCHER TC TC0 - 50 / 70 TC1 - 60 / 80 / 100 TC2 - 80 / 100 / 120 TC3 - 110 / 130 TC4 - 110 / 130 / 150 FRONTAL MULCHER TC TC1F 120 TC2F 140 TC3F 160 / 180...

  • Page 25: Manufacturer

    GENErAl INFOrMATION 4.3 MANUFACTURER CANGINIBENNE s.r.l. Via Savio, 29-31 - 47027 Sarsina (FC) - Italy Tel. 0547-698020 - Fax 0547-698021 4.4 UKCA MARKING This attachment satisfies the essential safety prerequisites of annex I of Directive UKCA Supply of Machnery (Safety) Regulations 2008, as certified by the enclosed declaration of conformity and the marking on the nameplate. 4.5 EC MARKING This attachment satisfies the essential safety prerequisites of annex I of Directive 2006/42/EC (Machinery Directive), as certified by the enclosed declaration of conformity and the marking on the nameplate.

  • Page 26: Description Of The Implement

    DESCrIPTION OF ThE IMPlEMENT DESCRIPTION OF THE IMPLEMENT 5.1 GENERAL DESCRIPTION The implement illustrated in this manual is built solely for garden and park maintenance, for trimming hedges and bushes and above all for cutting grass. It can be applied to articulated booms in general. The implement can also be fitted with a variety of accessories designed for specific functions.

  • Page 27: Main Components

    DESCrIPTION OF ThE IMPlEMENT 5.2 MAIN COMPONENTS 5.2.1 Front floating device (for front TC2F - TC3F Mulcher only) When mounted on the front cutter head, the floating device ensures that the weight of the machine does not overload the implement, preventing damage and allowing it to move more freely and smoothly when at work. It also enables the implement to adapt to undulating ground without constant corrections by the operator, for a better job.
  • Page 28 DESCrIPTION OF ThE IMPlEMENT For TC2F - TC3F - TC4F When handling and transporting the attachment, the floating device ATTENTION musE bE lockEE using EhE pins BE In normal working conditions, the floating device must be able to turn freely. Use of the attachment with the floating device locked is forbidden. DANGER To enable the floating device, proceed as described below: - remove the screws EEEEE E E EEEEE EEEEEEEEEE...
  • Page 29 DESCrIPTION OF ThE IMPlEMENT - take out the pins - insert the pins B completely into the holes F; - secure the pins B with the screws A provided. ThE pins B musE bE consErvEE Eo Ellow EhEm Eo bE rEusEE whEnEvEr EhE ATTENTION floating device has to be locked for handling of the attachment.

  • Page 30: Implement Swing

    DESCrIPTION OF ThE IMPlEMENT 5.2.2 Implement swing Horizontal swing = ± 10° This allows the head to adapt to changes in the slope of the ground across the machine’s travel direction, up to a maximum of eight degrees clockwise or anticlockwise.

  • Page 31: Mechanical Position Adjustment System (For Front Tc2F - Tc3F - Tc4F Mulcher Only)

    DESCrIPTION OF ThE IMPlEMENT 5.2.3 Mechanical position adjustment system (for front TC2F - TC3F - TC4F Mulcher only) The standard frontal cutter head does not have hydraulic position adjustment, but can be adjusted mechanically by proceeding as follows: - with the cutter head mounted on the machine, rest it on the ground and make sure that the floating device is about halfway through its operating stroke.
  • Page 32 DESCrIPTION OF ThE IMPlEMENT - Move the machine slowly in the direction opposite to the one in which you wish to shift the implement, without lifting it off the ground; the floating device will slide along the rods. IMPLEMENT MACHINE Once the required position is achieved, the following operations must be repeated: - switch the machine off; - engage the parking brake;...

  • Page 33: Floating Device On Mini- Excavators (Optional)

    DESCrIPTION OF ThE IMPlEMENT 5.2.4 Floating device on mini- excavators (optional) It enables the attachment tool to adapt to undulating ground without constant corrections by the operator, for a better job. ThE pErformEncE of rEpEirs or EEjusEmEnEs wiEh EhE mEchinE in opErEEion DANGER is EbsoluEEly forbiEEEnE Under normal working conditions, the equipment is free to rotate around the AXES...
  • Page 34 DESCrIPTION OF ThE IMPlEMENT To lock the floating device, proceed as described below: - align the hole D to the hole E or D1 to E1; NEVER use your fingers to check that the holes are aligned. DANGER - remove the locking device C; - remove the pin P; - fully insert the pin P into the aligned holes;...

  • Page 35: Hydraulic Slewing Ring (Optional)

    DESCrIPTION OF ThE IMPlEMENT 5.2.5 Hydraulic slewing ring (optional) The device (F) converts hydraulic energy into rotational movement. With the aid of this actuator, the end implement can be rotated. 5.3 OPERATING PRINCIPLE This implement is powered by a hydraulic transmission, by means of a hydraulic motor.

  • Page 36: Technical Data

    TEChNICAl DATA TECHNICAL DATA The technical data are stated in this machine’s declaration of confomrity and on the manufacturer’s nameplate affixed to the product. 6.1 SPECIFICATIONS AND MAIN DIMENSIONS TC Mulcher MODELS 80 100 80 100 120 110 130 110 130 150 Le associazioni verranno indicate WEIGHT OF MACHINE in base alle caratteristiche della macchina...
  • Page 37 TEChNICAl DATA MODELS 80 100 80 100 120 110 130 110 130 150 weight without 125 245 270 300 375 455 505 540 attachment belt n° DIRETTA Ø shaft mn oil flow rate l/min dipende max oil flow l/min dalla CC rate del motore maximum pressure Ø...
  • Page 38 TEChNICAl DATA Front TC Mulcher TCF TC1F TC2F TC3F TC3F TC4F TC4F MODELS Le associazioni verranno indicate WEIGHT OF MACHINE in base alle caratteristiche della macchina 1200 1400 1600 1800 2000 2200 1405 1580 1780 1980 2200 2400 1300 1320 1380 weigt without attachment...

  • Page 39: Applicability Limits

    TEChNICAl DATA TC1F TC2F TC3F TC3F TC4F TC4F MODELS max pressure 20 - 30 40 - 60 60 - 80 80 - 100 Ø cutting max (with clubs) bilateral mechanical ± 350 ± 525 ± 700 ± 875 translation (right-left) bilateral hydraulic translation (right only kit with 2 pipes)

  • Page 40: Ambient Conditions

    TEChNICAl DATA In order to ensure the stability of the machine the equipment will be mounted on, perform the following check to make sure that the grapple-machine combination will work in safety. - Check the of the machine (in lifting capacity - Y - in the worst working condition kg) in the machine specifications (ISO 10567-92, SAE J1097 standards).

  • Page 41: Handling

    hANDlING HANDLING All handling operations must be carried out only by operators qualified to use the necessary equipment. When handling, the operator must ensure that safety conditions are complied with, to protect himself and the other operators involved from injury. Ensure that there is no-one behind and/or in front of the machine during any work done from the ground by staff assisting the user of this implement.

  • Page 42: Lifting

    hANDlING 7.2 LIFTING When lifting the implement: - use only lifting accessories which bear the CE marking (2006/42/CE) and UKCA marking The Supply of Mchinery (Safety) Regulations 2008 - connect only to the points shown. MEkE surE EhEE EhE crEnE, EhE slings Es wEll Es EhE fork Eruck ErE propEr for lifEing EhE mEchinE (lifEing cEpEciEy grEEEEr EhEn EhE wEighE Es givEn DANGER in EhE DEclErEEion of pEgE E)

  • Page 43: Installation

    INSTAllATION INSTALLATION The machine-attachment hitching system may vary depending on the model of machine. For linkages other than those shown below, follow the instructions in the machine’s operator’s manual. To ensure protection against the risk of flying/falling material during use of EhE EEEEchmEnE, EhE following cEbs musE bE usEE: DANGER...
  • Page 44 INSTAllATION - turn the levers to release the machine’s quick linkage system; - turn the levers to release the attachment’s top links; - lower the machine’s connection plate and tilt it forward; - move the machine closer and insert the connection plate underneath the connection provided on the attachment, taking great care to ensure that the links are perfectly aligned.
  • Page 45 INSTAllATION - Lift the machine’s connection plate slightly and tilt its top back a little to allow the machine’s bottom supports to engage with those of the attachment’s frame. - Lock the levers of the machine’s connection plate by turning them into the locked position.
  • Page 46 INSTAllATION - Remove the locking device A and raise the supporting foot B; - refit the locking device A lock the supporting foot into the new position; repeat the operation for the supporting foot on the other side of the equipment. Use of the attachment with the floating device locked is forbidden.To DANGER enable the floating device, proceed as described in point 5.2.1.

  • Page 47: Tructions For Demounting The Attachment

    INSTAllATION 8.1.2 tructions for demounting the attachment - Move to the area of level, solid ground where you wish to deposit the attachment; - Operate the machine controls and lower the equipment to the ground. - Remove the locking device A and lower the supporting foot B. - Reposition the locking device A and lock the supporting foot into the new position;...

  • Page 48: Installation On Mini-Excavators With Quick Coupling System

    INSTAllATION 8.1.3 Installation on mini-excavators with quick coupling system If the attachment is fitted with a different quick coupling system, for WARNING the fitting and dismantling instructions see the Use and Maintenance mEnuEl for EhE quick coupling iEsElfE The steps in the procedure for mounting the attachment on the machine are described below.

  • Page 49: Uncoupling The Attachment

    INSTAllATION 8.1.4 Uncoupling the attachment To uncouple the attachment, proceed as follows: - move to the zone where you wish to deposit the attachment, which must be on level, solid ground; - operate the machine’s commands to place the attachment firmly and safely on the ground; - switch the machine off; - operate the control lever to discharge the residual pressure from the delivery pipelines;...

  • Page 50: Connections

    INSTAllATION 8.2 CONNECTIONS 8.2.1 Hydraulic connection The illustration below shows the connections of the valve unit, to which the machine’s hoses must be connected. TC Mulcher 0 TC Mulcher 1 EEEEE E E EEEEE EEEEEEEEEE 08.07_TTC_GB...
  • Page 51 INSTAllATION TC Mulcher 2 TC Mulcher 3-4 With hydraulic slewing ring (optional) RA-2 RA-1 TC MulChEr 08.07_TTC_GB...
  • Page 52 INSTAllATION Inlet hose (IN). Outlet hose (OUT). Drain line outlet connection. - RA-1) Input motor slewing ring ( Ø 1/2” GAS ) - RA-2) Output motor slewing ring ( Ø 1/2” GAS ) WiEh PISTON MOTOr E ErEin hosE EirEcEly connEcEEE Eo EhE mEchinE’s EEnk musE bE insEEllEE (EhE ErEin linE bEckprEssurE musE noE ExcEEE E WARNING bEr)E FEilurE Eo comply wiEh Ehis rEcommEnEEEion will lEEE Eo E fEilurE of...
  • Page 53 INSTAllATION Front TC Mulcher Models TCF Front Cutter Heads come complete with the following machine connection hoses. 3/8 hose ( WiEh GEAr MOTOr) - 1/2 hose ( WiEh PISTON MOTOr) 3/4 hose Connect the hoses to the machine’s auxiliary line. - Connect the hose ( ) to the return line leading to the tank.

  • Page 54: Maintenance And Installation Devices

    INSTAllATION 8.3 MAINTENANCE AND INSTALLATION DEVICES 8.3.1 Drive belt and belt stretcher In this attachment (except for the cutting head ), the tool shaft mod. TC0 and TC1 is driven by means of V-belts. The belt tension is adjusted by means of a stretcher device, proceeding as follows: - stop the engine, remove the ignition key and engage the parking brake;...
  • Page 55 INSTAllATION - undo the nuts C of the support; - slide the top pulley support along the mounting slot in the frame, using the screw provided - check that the tension is correct, considering that a pressure N of 50N should cause a dip in the belt x of 5mm;...
  • Page 56 INSTAllATION - reassemble the protective casings A and B and retighten all the bolts. Never use this attachment without the protective casings fitted. DANGER NEvEr chEck bElE EEnsion or roEEEion wiEh EhE proEEcEivE cEsing rEmovEEE ATTENTION All opErEEions involving EhE ErivE sysEEm musE only bE cErriEE ouE by ATTENTION skilled staff.
  • Page 57 INSTAllATION - remove the casing B by undoing the bolts; - undo the nuts C of the support; - slide the top pulley support E to the back end of the mounting slot in the frame, loosening the screw D to free the belts and allow their removal; TC MulChEr 08.07_TTC_GB...
  • Page 58 INSTAllATION - replace all the belts F at the same time. The difference in length between the belts must not exceed strict tolerance levels. Check that the belts are properly fitted into the pulley races and are correctly aligned and parallel; WARNING usE of gEnuinE spErE pErEs EnsurEs inEErchEngEEbiliEyE - after setting the belts at the correct tension, reassemble the protective casings A and B and retighten all the bolts. Never use this attachment without the protective casings fitted.

  • Page 59: Working Tools

    INSTAllATION 8.3.2 Working tools Depending on the material for cutting, the attachment can be fitted with KNIVES or SLADGEHAMMERS in heat-treated special steel. The KNIVES are reversible, since they have sharp edges on both sides. This means that when the first side is worn, the knives can be overturned to use the opposite side. TC0 / TC1 TC2 / TC3 / TC4 TC0 / TC1 TC2 / TC3 / TC4 WARNING ThE SlEDGEhAMMEr is noE rEvErsiblEE IE is sEricEly forbiEEEn Eo moEify EhE Eools EquipmEnE of EhE roEorE In EhE...

  • Page 60: Recommendations For Use

    INSTAllATION 8.3.3 Recommendations for use InspEcE for wEEr EnE EEmEgE EEily, EspEciElly in EhE connEcEion poinEsE WARNING ChEck EhE EighEnEss of EhE connEcEion bolEsE In the event that knives break due to working accidents, they must be replaced at once to avoid causing rotor imbalance. It is best always to replace cutting tools in diametrically opposed pairs, even if only one is broken.

  • Page 61: Safety Devices

    INSTAllATION 8.4 SAFETY DEVICES 8.4.1 Safety flaps The textile-reinforced rubber skirts on the rear of the attachment not only act as a guard but also reduce the speed of cut material flung out at dangerously high speed. The skirts or protective chains at the front of the attachment prevent cut material and/or objects from being flung towards the machine during operation. The side guards guarantee that the bottom edge of the side panels is below the working diameter of the tools, for safety reasons.

  • Page 62: Using The Attachment

    uSING ThE ATTAChMENT USING THE ATTACHMENT NoEonE musE sEEnE insiEE EhE EEngEr ErEE whilE EhE mEchinE is in DANGER opErEEionE Before using the attachment, it is of fundamental importance to: - become familiar with the positions and functions of the attachment’s specific controls;...

  • Page 63: Conditions Of Use

    uSING ThE ATTAChMENT 9.1 CONDITIONS OF USE The machine on which the attachment is mounted must only be used by qualified staff familiar with the layout and functions of all the controls and the instructions provided on the various signs. ThE pErformEncE of rEpEirs or EEjusEmEnEs wiEh EhE mEchinE in opErEEion DANGER is EbsoluEEly forbiEEEnE Stop the attachment at once and switch off the engine of the machine at the first sign of danger.

  • Page 64: Operation

    uSING ThE ATTAChMENT 9.2 OPERATION Once in the working area, to start work proceed as follows: 1) Lower the cutter head to about 5 cm above the ground. 2) At low speed, operate the auxiliary hydraulic control and accelerate the cutter head to top speed.

  • Page 65: Tc0 Mulching Head - Reversing The Rotation Direction

    uSING ThE ATTAChMENT 9.2.1 TC0 mulching head - Reversing the rotation direction With the TC0 cutting head, the tool shaft rotation direction can be reversed. AlWAYS wEiE for EhE Eool shEfE Eo sEop bEforE rEvErsing EhE roEEEion DANGER EirEcEionE The diagram illustrates correct use of the attachment depending on the tools with which it is fitted.

  • Page 66: Adjusting The Attachment

    uSING ThE ATTAChMENT 9.3 ADJUSTING THE ATTACHMENT 9.3.1 Adjusting the cutting height - on TC1, TC2, TC3, TC4 models The cutting height above ground level can be adjusted by varying the position of the supporting roller, using the bolts on the sides of the head. For EvEn cuEEing, EhE rollEr musE bE pErfEcEly pErEllEl Eo EhE roEorE ATTENTION BEforE procEEEing wiEh Eny rEpEirs or EEjusEmEnEs on Ehis EEEEchmEnE,...

  • Page 67: Travel On The Public Highway

    uSING ThE ATTAChMENT 9.4 TRAVEL ON THE PUBLIC HIGHWAY Travel on the public highway is regulated by the relevant legislation in every single country. Do not use the machine plus attachment on the public highway unless the application has been approved in accordance with the relevant regulations and recorded in the machine’s logbook.

  • Page 68: Optional Kits

    OPTIONAl KITS 10 OPTIONAL KITS The attachment can be equipped with the following optional accessory: - hydraulic side shift system. 10.1 HYDRAULIC SIDE SHIFT SYSTEM The side shift system allows the cutter to be used outside the width of the machine, so that the operator can cut beside the machine.

  • Page 69: Connection And Operation Of The Electric Kit Provided

    OPTIONAl KITS 10.1.1 Connection and operation of the electric kit provided If the attachment is fitted with the hydraulic side shift system, a ready-assembled electric kit will be provided for operation of the solenoid valve which allows the cylinder to move the attachment to the right or left of the driving position. Cigarette lighter socket.
  • Page 70 OPTIONAl KITS To install it, simply fit the plug into the machine’s cigarette lighter socket. If the machine does not have one, an electrician will have to connect up a 12 Volt power supply for the kit supplied. - Secure the wire inside the cab so that it does not in any way interfere with the machine’s manoeuvrability or functions.

  • Page 71: Electrical Connection For Optional Hydraulic Side Shift

    OPTIONAl KITS Before adjusting the attachment’s sideways position, proceed as follows: - lift the attachment a few centimetres above the ground using the boom of the machine, - move the switch B from 1 or 2 - supply fluid to the auxiliary output; - move the attachment to the position required. - Turn the switch B back to - Slowly rest the attachment on the ground, bringing the floating device to the centre of its stroke;...

  • Page 72: Maintenance

    MAINTENANCE MAINTENANCE EvEry shifE - Check the general conditions of the attachment. - Make sure there are no oil leaks. - Check that there is no evident damage to the hydraulic system. - Check that the safety pictograms are present and legible. EvEry EEE working hours - Check for correct hydraulic connections.
  • Page 73 MAINTENANCE All EEEEchmEnE inspEcEion EnEEor mEinEEnEncE procEEurEs musE bE DANGER carried out with the machine off and in a stable, safe position. All ExErEorEinEry mEinEEnEncE procEEurEs cErriEE ouE on EhE EEEEchmEnE musE bE rEcorEEE in EhE EEblEs, EnnExEE Eo Ehis mEnuElE AlwEys proviEE WARNING Ehis mEnuEl Eo EhE CANGINIBENNE EnginEEr Es E rEcorE of Eny work EonEE...

  • Page 74: Routine Maintenance

    MAINTENANCE 11.1 ROUTINE MAINTENANCE Within the first 8 working hours - Check the tightness of the bolts and pipeline unions. - check tensioning of drive belts transmission belts (if fitted). AE EhE sEErE of EvEry working shifE - Check the skirts or the chains that provide the protective screen against flung- out debris to ensure that they are not damaged. If one or more chains are damaged and/or misshapen and do not provide the complete protection originally guaranteed, stop work.
  • Page 75 MAINTENANCE - check the tension of the drive belts. - grease the supporting of the motor, using the grease nipple provided (see Par. 11.2.2 TC2, TC3, TC4) TC Mulcher EvEry EE working hours - Check the tightness of all the nuts and bolts. EvEry 5E working hours - Inspect the hydraulic system;...

  • Page 76: Maintenance Procedures

    MAINTENANCE 11.2 MAINTENANCE PROCEDURES 11.2.1 Greasing BEforE injEcEing lubricEEing grEEsE inEo EhE nipplEs, EhEy musE bE WARNING clEEnEE cErEfully Eo prEvEnE muE, EusE EnEEor EirE from mixing wiEh EhE grease, making the lubrication ineffective. - Inject grease into the grease nipples provided using a pump. - Place the attachment on the ground, switch off the operating machine engine and remove the ignition key.

  • Page 77: Grease Points

    MAINTENANCE 11.2.2 Grease points TC2, TC3, TC4 MULCHER MULCHER MULCHER TC MulChEr 11.08_TTC_GB...

  • Page 78: Changing The Knives

    MAINTENANCE 11.2.3 Changing the knives If knives require replacement, proceed as follows: - uncouple the attachment from the machine; - place the attachment on a workbench with the aid of certified lifting equipment (see “Lifting” chapter): - ensure that the attachment is firmly positioned and cannot slip or fall; TC2, TC3, TC4 TC Mulcher Remove the nose A by undoing the bolts, in order to access the knives. EEEEE E E EEEEE EEEEEEEEEE 11.08_TTC_GB...
  • Page 79 MAINTENANCE TC1 - TC0 MULCHER Release and extract the supporting bar T in order to access the knives. - take out the bolt B which secures the knife and remove it; TC0 / TC1 TC2 / TC3 / TC4 - fit the new knife, taking care to use a new bolt. - replace the nose A or the supporting bar T, tightening the bolts.

  • Page 80: Replacing The Guards

    MAINTENANCE 11.2.4 Replacing the guards Inspect the front guards daily. Replace any which are broken or bent at once. 11.2.4.1 Replacing the stone guard chains (for TC1, TC2, TC3, TC4 only) Release and extract the supporting bar A until the guard for replacement comes away, then reinsert the bar and fix it in place.

  • Page 81: Troubleshooting

    TrOuBlEShOOTING 12 TROUBLESHOOTING The table below is provided in order to allow identification of the causes which may lead to malfunctions or nonoperation of the attachment and their correction. PROBLEMS CAUSES REMEDIES - Blunt knives - Sharpen the knives Uneven cutting - Missing knives - Fit the missing knives - Check and adjust if Uneven cutting height - Depth roller not parallel necessary...
  • Page 82 TrOuBlEShOOTING PROBLEMS CAUSES REMEDIES - Blunt tools - Sharpen the tools - Missing tools - Fit the missing tools Rotor vibrates - Rotor unbalanced or - Contact CANGINIBENNE. damaged - Contact CANGINIBENNE. - Bearings have failed or damaged - Control ingrease of the parts CONTACT THE MANUFACTURER FOR ANY PROBLEMS NOT INCLUDED IN THE CHART.

  • Page 83: Warranty Conditions

    WArrANTY CONDITIONS 13 WARRANTY CONDITIONS The Seller guarantees that the products and/or spare parts are free from defects and that they comply with the technical specifications declared in the product technical manuals and the documentation supplied to the Buyer. 2) The warranty is valid for 12 months from the time when the Product and/or spare parts and/or Product parts leave the Seller’s premises.

  • Page 84: Items Not Covered By The Warranty

    WArrANTY CONDITIONS 13.1 ITEMS NOT COVERED BY THE WARRANTY Carriage will be payable by the customer, who shall organise it or place it in the hands of CANGINIBENNE S.r.l., which will charge for the relative expenses. 2) Under no circumstances shall CANGINIBENNE S.r.l. (or the authorised dealer) be considered responsible for the cost of work stoppages, unavailability of the attachment for use, or other consequent or special incidental damages.

  • Page 85: Annexes

    ANNEXES 14 ANNEXES 14.1 ANNEX - A - EXTRAORDINARY MAINTENANCE LOG Record and describe the work done in every extraordinary maintenance job. Date Signed TC MulChEr 14a.01_GB...

  • Page 86: Annex - B Electrical - Hydraulical System With Regulator Valves

    ANNEXES 14.2 ANNEX - B ELECTRICAL - HYDRAULICAL SYSTEM WITH REGULATOR VALVES 14.2.1 TC Mulcher models TC0 EEEEE E E EEEEE EEEEEEEEEE 14b.05_TTC_GB...

  • Page 87: Tc Mulcher Models Tc1, Tc2 And Tc1F

    ANNEXES 14.2.2 TC Mulcher models TC1, TC2 and TC1F TC MulChEr 14b.05_TTC_GB...

  • Page 88: Tc Mulcher Model Tcf2

    ANNEXES 14.2.3 TC Mulcher model TCF2 15 A FUSE ELECTRICAL PROTECTION 3-SETTING CIGARATTE LIGHTER SWITCH SOCKET PLUG BOTTOM POSITION TOP POSITION TOP LED BOTTOM LED 1. BROWN 3. BLACK 4. GREY 2. YELLOW 4 - PIN FEMALE CONNECTOR 4 - PIN MALE CONNECTOR Optional hydraulic side-shift Flow regulator...

  • Page 89: Tc Mulcher Models Tc3 And Tc4 (Gear Motor)

    ANNEXES 14.2.4 TC Mulcher models TC3 and TC4 (gear motor) TC MulChEr 14b.05_TTC_GB...

  • Page 90: Tc Mulcher Models Tc3 And Tc4 (Piston Motor)

    ANNEXES 14.2.5 TC Mulcher models TC3 and TC4 (piston motor) EEEEE E E EEEEE EEEEEEEEEE 14b.05_TTC_GB...

  • Page 91: Tc Mulcher Models Tcf3 And Tcf4 (Gear Motor)

    ANNEXES 14.2.6 TC Mulcher models TCF3 and TCF4 (gear motor) 15 A FUSE ELECTRICAL PROTECTION 3-SETTING CIGARATTE LIGHTER SWITCH SOCKET PLUG BOTTOM POSITION TOP POSITION TOP LED BOTTOM LED 1. BROWN 3. BLACK 2. YELLOW 4. GREY 4 - PIN FEMALE CONNECTOR 4 - PIN MALE Optional hydraulic side-shift...

  • Page 92: Tc Mulcher Models Tcf3 And Tcf4 (Piston Motor)

    ANNEXES 14.2.7 TC Mulcher models TCF3 and TCF4 (piston motor) 15 A FUSE ELECTRICAL PROTECTION 3-SETTING CIGARATTE LIGHTER SWITCH SOCKET PLUG BOTTOM POSITION TOP POSITION TOP LED BOTTOM LED 1. BROWN 3. BLACK 2. YELLOW 4. GREY 4 - PIN FEMALE CONNECTOR 4 - PIN MALE Optional hydraulic side-shift...

  • Page 93: Annex D - Substances

    ANNEXES 14.3 ANNEX D - SUBSTANCES 14.3.1 lubricant specification table Rolling/articulation system lubricants MARK DENOMINATION AMBIENT TEMPERATURE BP FORLENGELSE Energrease LS-EP 2 fra -20° til +120°C CASTROL Spheerol EPL 2 fra -30° til +130°C ELF FORLENGELSE EPEXA 2 fra -30° til +130°C ESSO BEACON EP2 fra -30°...

  • Page 94: Table Of Hazardous Substances In Electrical And Electronic Devices

    ANNEXES 14.3.2 Table of hazardous substances in electrical and electronic devices SUBSTANCE MAXIMUM CONCENTRATION VALUES Lead and lead compounds 0,1 o/oby weight of homogeneous materiai* Mercury and mercury compounds 0,1 o/oby weight of homogeneous materiai* 0,01 o/oby weight of homogeneous admium and cadmium compounds materiai* Hexavalent chromium compounds...
  • Page 95 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................TC MulChEr...
  • Page 96 CANGINIBENNE srl Via Savio, 29/31 I-47027 Sarsina FC tel. 0039 - 0547 - 698020 fax 0039 - 0547 - 698021 COMPANY WITH UNI EN ISO 9001 - 2015 commerciale@canginibenne.com CERTIFIED SYSTEM www.canginibenne.com...

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Cangini tc1f 120Cangini tc2f 140Cangini tc3f 160Cangini tc3f 180Cangini tc4f 200Cangini tc4f 220 ... Show all

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