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Valiani MAT-PRO 120-150 Instruction Use

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  • Page 1 Instructions use Manual...

  • Page 2: Table Of Contents

    INTRODUCTION 1. GENERAL INFORMATION ................3 Use and maintenaince instruction manual ..............3 Machine and manufacturer information ..............4 Suitable materials ..................... 4 Tecnical data ......................5 Noise pollution prouced by the machine ..............5 Machine description ....................5 Optional ........................5 1.7.1 End trimmer ......................
  • Page 3 PURPOSE. The VALIANI Company does not authorize any employee or representative to assume for it any other liability than that set forth in this Product Warranty. The VALIANI Company shall not be liable for any damages or losses, whether incidental or consequential, or direct or indirect, arising out of the use or abuse of this machine; in any event, the maximum liability of The VALIANI Company shall be the amount paid by the purchaser to VALIANI for this machine.
  • Page 4 Via delle Regioni 305/307/309 50052 Certaldo FI ITALIA Automatic machine for mat cutting denominated MatPro I FRANCO VALIANI undersigned owner of the manufacturing company declare under my own responsibility that the machine to which this manual refers complies with: Directive 73/23/CEE relative to Low Voltage Directive 89/336/CEE, modified to directive 92/31/CEE relative to Electromagnetic Compatibility.
  • Page 5 Preface The assembly, use and maintenance standards that are described in this manual will allow best machine long lasting performance. We suggest you to read and follow the recommendations carefully before machine start-up. We are available to offer you all the assistance that you may require and we also wish to remind you that the non-observance of the prescriptions included in this manual will provoke the loss of warranty.
  • Page 6 Obligations of machine user. Legislative decree N°626-Implementation of directive 89/391 CEE regarding the improvement of workers safety and health in the workplace. Art.5 Workers obligations Point 2 2b) they use machinery, equipment, tools, dangerous substances and compounds, means of transport and work equipment, as well as safety devices, correctly; 2c) they use the protective devices placed at their disposal correctly;...

  • Page 7: General Information

    INTRODUCTION TheMat-Pro 150 consume little floor space since they operate in an almost vertical position and can be placed within 600 mm of a wall. As a result, the operator uses the machine at a comfortable eye level without leaning over. An optional sizing trimmer is available that mounts on the right end of the machine and can be installed by the framer.
  • Page 8 MACHINE AND MANUFACTURER INFORMATION Company: VALIANI s.r.l. Via delle Regioni, 305 - 50052 CERTALDO (FI) - Italy Tel. +39 0571 666598 Fax +39 0571 663454 www.valiani.com - info@valiani.com - support@valiani.com Doc. n.: 120-150MI Machine: MAT-PRO 120-150 Year of construction: 2005 On the machine table you will find the identification plate (1), with the manufacturer's name, the model, the year of construction and the immatricolation number.

  • Page 9: Machine And Manufacturer Information

    Fig. 1.1 SUITABLE MATERIALS The machine was designed to for cutting matboard/mountboard of varoius thickness and formats as illustrated in the following table. !! ATTENTION !!! Any use different from its intended use excludes the manufacturer from any damaged caused to the machine. Pag-8 MatPRO 120-150 - R9...

  • Page 10: Tecnical Data

    TECNICAL DATA MAT-PRO 120 dimensions ......... 1570x1800x600 mm (61,8"x70,9"x23,6") MAT-PRO 120 weight ..........54 kg (119 lbs) MAT-PRO 120 cutting size capacity ......max. 800x1180 mm (31,5" x 46,5") MAT-PRO 120 cutting thickness capacity ....min. 1 - max. 3 (0,04" x 0,12") Pneumatic supply ............

  • Page 11: Brackets For Wall Mounting

    1.7.2 Brackets for wall mounting wall mounting by disassembling the feet structure and following the assembly instructions for the special brackets. 2. MACHINE INSTALLATION PACKAGING INFORMATION The machine is sent in several cardboard boxes. The cutting table and the carriage are packaged in the main box while the cutting head is packaged separately and inserted in the main package.

  • Page 12: Machine Assembly

    Max humidity. 80% (without condensation). The machine is not made to be used in environmets with different characteristics from those described above. MACHINE ASSEMBLY Unpackage the boxes and check alle goods to make sure that no damage occured during transportation. Any damage must be immediately reported to the curier transportation company and to the company's technical team in order to set up in the least possible time any piece replacement.
  • Page 13 is complete onlt the feet will touch the floor; make sure the distance the distance of the anterior part of the foot from the vertical structure is of approximately 295 mm (11,61 inch) and block definitely all the elemnts. Refer to figure 2.3 and proceed as directed: install the supporting brakets (1) of (2) the work table using the screws(3), the washers (4) and the bolts (5) onthe structure (6) previously assembled;...

  • Page 14: Connecting To The Power Sources

    As soon as the assembly of the table is complete, proceed to the assembly of the cutting head and to the pneumatic connection. Refer to figure 2.5 and procced as instructed in the following points: loosen the knobs (1) rotate the knob (2) so that you can free the hole for the insertion on the cutting head;...

  • Page 15: Installing The Optional, End Trimmer

    The machine requires a pneumatic power supply. To make the pneumatic connection you must connect the external pneumatic power supply line (5, fig. 2.6) to the connection on the pressure regulator previously assembled on the base's supporting beam. INSTALLING THE OPTIONAL: END TRIMMER If you add the End Trimmer accessory to your Mat-Pro you must first assemble the mecanical parts and then connect the pneumatic clamping devices.
  • Page 16 regulation until you reach the right position; block the nuts (1), insert the transversal fixing screws (2) on the support blocks and tighten definitively. To make the pneumatic connection of the End Trimmer group refer ato figure 2.9 and to the following description: Make sure you have disconnected the supply from the machine.
  • Page 17 components as the handle and the ruler. Refer to figure 2.10 and to the following description for the reassembly on the handle and the ruler. Fig. 2.11 Position the handle (1) on the carriage (2) Fig. 2.12 use the screws to fasten it (3). with refer to figure 2.11 cut the ruler 60 mm.

  • Page 18: Security Measures

    3. SECURITY MEASURES GENERAL INFORMATION The machine was designed and constructed according the guidelines given by the European Directive taking in account all security reccomendations. We therefore tried to eliminate possible risk in the conceptual phase. those that could not be eliminated are described below. The operators must follow the regulations included in this manual.

  • Page 19: Commands And Controls Tools

    !!! DANGER !!! In order to eliminate the risks listed above you must always disconnect the pneumatic supply. We recommend the use of gloves and pliers when inserting or changing the blade. !!! DANGER !!! The responsibility for incorrect use is to be attributed only to the user that carried out such actions, therefore excluding the manufacturer.

  • Page 20: Cutting Head Controls

    4.1.3 Switch for activating the blocking mechanism The switch (2, fig. 4.1) allows you to enable the blocking mechanism for the matboard. In the UP position the block is lifted and the matboard is free, in the DOWN position the matboard is blocked. 4.1.4 Switch for End Trimmer (optional) blocking mechanism.

  • Page 21: Machine Use

    working position. 4.2.2 Push button for blade insertion This button (2, fig. 4.3) located on the upper part of the left handle, controls the blade insertion in to the matboard. Once you release the pressure on the button the blade lifts automatically and resturns to its resting position.

  • Page 22: Cutting Blade Assembly

    5.1.3 Cutting blade assembly When the first installation is carried out or each time the blade performance is no longer exceptional you must replace the blade. The operator must proceed as instructed below: close the air supply to the cutting head, putting the switch (2, fig.

  • Page 23: Adjust Blade Depth For Cuts

    5.1.4 Adjust blade depth for cuts Blade depth for cut must be adjusted according to the thickness of the mat used. refer to figure 5.3 and proceed as as follows: Place a sample of matboard to be cut on the table block it by lowering the handle to the DOWN position.

  • Page 24: Positioning The Stops In Order To Make Your Cut

    5.1.6 Positioning the stops in order to make your cut Thanks to the stops cutting mats is extremely easy. Refer to fig 5.9 as you can see each stop has a movable support (1) on which an index is inscribed (2) so that you can find out the measurment otained on the ruler (3) directly positioned on the guides (4).

  • Page 25: Positioning The Stops In Order To Make Your Cut

    5.1.7 Positioning the stops in order to make your cut With reference to figure 5.11 the operator must proceed as instructed below Position the previously squared mat in the lower corner of the blocking mechanism (1) make sure it is perfectly inserted in the horizontal and vertical internal guides. Block the matboard by lowering the handle to (2, fig.

  • Page 26: Installing The End Trimmer Cutting Blade

    5.1.8 Installing the End Trimmer cutting blade. If the machine is provided with the optional End Trimmer, you must install the cutting blade and replace every time you do not achieve perfect cuts. In order to do this you must proceed as follows: Refering tho figure 5.12 loosen the screw (1) to free the blade holder magazine (2).

  • Page 27: Machine Use

    MACHINE USE We recommend you always start your cuts in the upper left hand corner of the mat. This is not mandatory but it is reccomended in order to achieve a smoother cut and especially when cutting large mats. By starting in the left corner the matboard remains rigid and smooth, since it is still intact.

  • Page 28: Cutting Errors

    6. CUTTING ERRORS During the work cycle you might encounter some of these problems. In the following paragraph we describe how to resolve the cutting errors. For any problem different from those described below please contact the manufacturer. HOOKS INWARDS If the problem is illustrated in fig 6.1, the operator must: mark the cutting head with a pencil before you start rotating it so (see fig.

  • Page 29: Undercuts

    UNDERCUTS If your problem is illustrated in fig 6.5, the blade might have been installed incorrectly or the cutting head worked in the inverse direction moving the blade from its cutting position. To resolve this problem the operator must: block the horizontal and vertical movement of the cutting head and then disassemble the cutting head following the instructions regarding blade change in the chapter regarding "MAINTENANCE";...

  • Page 30: Fine Overcuts

    FINE OVERCUTS If the problem is illustrated in fig 6.7, the operator must: Loosen the screw (1, fig. 6.9) and lift the roller (2, fig. 6.9) weel slightly towards the cutting head (3, fig. 6.9); Block it by tightnening the screw; Try cutting again and evaluate the results obtained.

  • Page 31: Maintenance

    7. MAINTENANCE GENERAL INFORMATION In this chapter we discuss the machine's maintenance ordinary and out of the ordinary. For ordinary maintenaince we mean all those actions that must be carried out in order to maintain the standard of efficiency of the machine. For out of the ordinary maintenaince implies all actions that must be carried out in the event of malfunctioning.

  • Page 32: Checking The Oil Level In The Lubricator

    These substitution must be carried out by qualified and trained personnell, refering at all times to the instructions in the spare part section of the manual. For any needs the client can always contact the technical assistance office of Valiani. !! ATTENTION !! The use of non original spare parts can cause major malfuntionings since it alters the machine's original configuration.

  • Page 33: Machine Dismissal

    8. MACHINE DISMISSAL MACHINE DISMANTLING If the machine is to be dismantled it must be disposed of as waste composed of meccanical parts, in alluminum and steel alloids and therefore has to be proceesed by specialized personnell, in accordance with the laws of the Nation in which the machine is used. We recommend waste differentiation so that it may ease recycling processes.

  • Page 34: More Example Of Cuts ( Inch Measurement System )

    10. MORE EXAMPLE OF CUTS ( INCH Measurement System ) 10.1 How to cut a Mat 1. You must use a slip sheet under the mat being cut. Place a mat (larger than the area to be cut) under the left and lower clamps. Activate the clamps.

  • Page 35: Cut A Double Mat Whit V-Groove

    10.2 CUT A DOUBLE MAT WITH V-GROOVE 1. This is an example of cutting a double mat with a V-Groove as shown in Figure 26. Size the top mat 1/8 smaller than the bottom mat. Attach the top mat to the bottom mat using double sided tape such such as ATG tape.

  • Page 36: Cut The Bottom Mat

    10.3 Cut the Bottom Mat 9. Change all four Off-Set Gages to the 3/4 leg to create 3-1/4 borders on all four sides. It is suggested the two top Stops, (E and F) be used to provide more precision. They should be set the same as (A and B). 10.

  • Page 37: Maintenace Log

    MAINTENACE LOG Description of maintenance Done by Date Pag-36 MatPRO 120-150 - R9...
  • Page 39 MAT-PRO_120 Tav. 001 VALIANI s.r.l. 12/09/2004 Item Code Designation Quantity Item Code Designation Quantity 4029000X01 000294 M 8 UNI 5588 4028801X01 4028900X01 000359 M 8x20 UNI 5739 4029101X01 4029200X01 000358 000419 ø 8 000361 M 8x25 UNI 5739...
  • Page 41 MAT-PRO_120 Tav. 002 VALIANI s.r.l. 12/09/2004 Item Code Designation Quantity Item Code Designation Quantity 2001900 000182 ø 5x20 3014500X02 000183 M 5 UNI 5587 3015800X01 3001500X01 000383 ø 4,8x16 UNI 6954 3019300X02...
  • Page 42 MAT-PRO_120 Tav. 003 VALIANI s.r.l. 12/09/2004...
  • Page 43 MAT-PRO_120 Tav. 003 VALIANI s.r.l. 12/09/2004 Item Code Designation Quantity Item Code Designation Quantity 4028500X01 000172 ø 4,2 UNI 6592 4036000 4030700 4030300X01 000226 M 4x10 UNI 5933 4038000 000172 ø 14x27 4032200X01 000087 CT.476/20 B-M4 3014200X01 000347 M 4x25 UNI 5923 000182 ø...
  • Page 44 MAT-PRO_120 Tav. 004 VALIANI s.r.l. 12/09/2004...
  • Page 45 MAT-PRO_120 Tav. 004 VALIANI s.r.l. 12/09/2004 Item Code Designation Quantity Item Code Designation Quantity 4029500X01 000172 ø 4,2 UNI 6592 000420 M 5x25 ISO 7380 000037 M 5x16 ISO 7380 4034100X01 2002100 000172 ø 4,2 4031100X01 000037 M 4x12 UNI 5931 000080 ø...
  • Page 46 MAT-PRO_120 Tav. 005 VALIANI s.r.l. 12/09/2004...
  • Page 47 MAT-PRO_120 Tav. 005 VALIANI s.r.l. 12/09/2004 Item Code Designation Quantity Item Code Designation Quantity 4028500X01 ø 6x16 UNI 1707 000302 OR 4100 000259 M 5x25 UNI 5931 3014900X01 3015000X01 000231 M 3x8 UNI 5931 4036700 4029900 4034300X01 4029400X01 000089 CT.476/30 p-M6x25...
  • Page 48 MAT-PRO_120 Tav. 006 VALIANI s.r.l. 12/09/2004 Item Code Designation Quantity Item Code Designation Quantity 3013400X02 000230 M 3x35 UNI 5931 4002400X01 000228 ø 3,2 000172 ø 4,3 4014400 000037 M 4x12 UNI 5931 4002600 4002300X01 4002500X01 000229 M 4x16 UNI 5923 000165 ø...
  • Page 49 MAT-PRO_120 Tav. 007 VALIANI s.r.l. 12/09/2004 Item Code Designation Quantity Item Code Designation Quantity 1FMP08 1FMP25 2FMP13 1FMP20 2FMP17 2FMP27 2FMP11 1FMP01 2FMP15 1FMP31 2FMP12 1FMP19 2FMP16 2FMP01 2FMP28 1FMP21 1FMP44...
  • Page 50 MAT-PRO_120 Tav. 008 VALIANI s.r.l. 12/09/2004...
  • Page 51 MAT-PRO_120 Tav. 008 VALIANI s.r.l. 12/09/2004 Item Code Designation Quantity Item Code Designation Quantity 4038200 4031200 4033200X01 000435 M 6x10 ISO 7380 4027401 4002600 000226 M 4x10 UNI 5933 000164 ø 8x3 4030501X01 4031501X01 000088 CT.475/20 p-M4x10 4019400X01 4030400X01 000007 BT.16p M 4x10...
  • Page 52 MAT-PRO_120 Tav. 009 VALIANI s.r.l. 12/09/2004...
  • Page 53 MAT-PRO_120 Tav. 009 VALIANI s.r.l. 12/09/2004 Item Code Designation Quantity Item Code Designation Quantity 000146 G 1/8 000108 EVM 130-F01-08 000423 M 4x40 UNI 5931 000130 G 1/8 - ø 4 000172 ø 4,3 UNI 6592 000131 ø 4 000287...
  • Page 54 MAT-PRO_120 Tav. 010 VALIANI s.r.l. 12/09/2004 Item Code Designation Quantity Item Code Designation Quantity 000441 104.32.5/2.LC 000287 M 4 UNI 5588 000474 M 3x20 UNI 5931 000130 M 5 - ø 4 000228 ø 3,2 UNI 6592 000469 000401 M 4x16 UNI 5931 000134 ø...
  • Page 55 MAT-PRO_120 Tav. 011 VALIANI s.r.l. 12/09/2004 Item Code Designation Quantity Item Code Designation Quantity 1FMP03 1FMP02 1FMP04 1FMP07 1FMP05 1FMP06...
  • Page 56 MAT-PRO_120 Tav. 012 VALIANI s.r.l. 12/09/2004 Item Code Designation Quantity Item Code Designation Quantity 4029000X01 000294 M 8 UNI 5588 4028801X01 4028900X01 000359 M 8x20 UNI 5739 4037000X01 4029200X01 000323 000419 ø 8 000361 M 8x25 UNI 5739...
  • Page 58 MAT-PRO_150 Tav. 001 VALIANI s.r.l. 17/09/2004 Item Code Designation Quantity Item Code Designation Quantity 4029000X01 000294 M 8 UNI 5588 4028801X01 4028900X01 000359 M 8x20 UNI 5739 4029101X01 4029200X01 000358 000419 ø 8 000361 M 8x25 UNI 5739...
  • Page 60 MAT-PRO_150 Tav. 002 VALIANI s.r.l. 17/09/2004 Item Code Designation Quantity Item Code Designation Quantity 2001800 000182 ø 5x20 3014401X02 000183 M 5 UNI 5587 3015900X01 3001500X01 000383 ø 4,8x16 UNI 6954 3019200X02...
  • Page 61 MAT-PRO_150 Tav. 003 VALIANI s.r.l. 17/09/2004...
  • Page 62 MAT-PRO_150 Tav. 003 VALIANI s.r.l. 17/09/2004 Item Code Designation Quantity Item Code Designation Quantity 4028200X01 000172 ø 4,2 UNI 6592 4036100 4030700 4030300X01 000226 M 4x10 UNI 5933 4038000 000172 ø 14x27 4032700X01 000087 CT.476/20 B-M4 3014100X01 000347 M 4x25 UNI 5923 000182 ø...
  • Page 63 MAT-PRO_150 Tav. 004 VALIANI s.r.l. 17/09/2004...
  • Page 64 MAT-PRO_150 Tav. 004 VALIANI s.r.l. 17/09/2004 Item Code Designation Quantity Item Code Designation Quantity 4029500X01 000172 ø 4,2 UNI 6592 000420 M 5x25 ISO 7380 000037 M 5x16 ISO 7380 4034100X01 2002100 000172 ø 4,2 4031100X01 000037 M 4x12 UNI 5931 000080 ø...
  • Page 65 MAT-PRO_150 Tav. 005 VALIANI s.r.l. 17/09/2004...
  • Page 66 MAT-PRO_150 Tav. 005 VALIANI s.r.l. 17/09/2004 Item Code Designation Quantity Item Code Designation Quantity 4028500X01 ø 6x16 UNI 1707 000302 OR 4100 000259 M 5x25 UNI 5931 3014900X01 3015000X01 000231 M 3x8 UNI 5931 4036700 4029900 4034300X01 4029400X01 000089 CT.476/30 p-M6x25...
  • Page 67 MAT-PRO_150 Tav. 006 VALIANI s.r.l. 17/09/2004 Item Code Designation Quantity Item Code Designation Quantity 3013400X02 000230 M 3x35 UNI 5931 4002400X01 000228 ø 3,2 000172 ø 4,3 4014400 000037 M 4x12 UNI 5931 4002600 4002300X01 4002500X01 000229 M 4x16 UNI 5923 000165 ø...
  • Page 68 MAT-PRO_150 Tav. 007 VALIANI s.r.l. 17-Nov-05 Item Code Designation Quantity Item Code Designation Quantity 2FMP32 2FMP28 2FMP13 1FMP44 2FMP17 1FMP25 2FMP11 1FMP20 2FMP15 2FMP27 2FMP12 1FMP01 2FMP16 2FMP30 1FMP19...
  • Page 69 MAT-PRO_150 Tav. 008 VALIANI s.r.l. 17/09/2004...
  • Page 70 MAT-PRO_150 Tav. 008 VALIANI s.r.l. 17/09/2004 Item Code Designation Quantity Item Code Designation Quantity 4038200 4031200 4033200X01 000435 M 6x10 ISO 7380 4027400 4002600 000226 M 4x10 UNI 5933 000164 ø 8x3 4030501X01 4031501X01 000088 CT.475/20 p-M4x10 4019400X01 4030400X01 000007 BT.16p M 4x10...
  • Page 71 MAT-PRO_150 Tav. 009 VALIANI s.r.l. 17/09/2004...
  • Page 72 MAT-PRO_150 Tav. 009 VALIANI s.r.l. 17/09/2004 Item Code Designation Quantity Item Code Designation Quantity 000146 G 1/8 000108 EVM 130-F01-08 000423 M 4x40 UNI 5931 000130 G 1/8 - ø 4 000172 ø 4,3 UNI 6592 000131 ø 4 000287...
  • Page 73 MAT-PRO_150 Tav. 010 VALIANI s.r.l. 17/09/2004 Item Code Designation Quantity Item Code Designation Quantity 000441 104.32.5/2.LC 000287 M 4 UNI 5588 000474 M 3x20 UNI 5931 000130 M 5 - ø 4 000228 ø 3,2 UNI 6592 000469 000401 M 4x16 UNI 5931 000134 ø...
  • Page 74 MAT-PRO_150 Tav. 011 VALIANI s.r.l. 17/09/2004 Item Code Designation Quantity Item Code Designation Quantity 1FMP03 1FMP02 1FMP04 1FMP07 1FMP05 1FMP06...
  • Page 75 MAT-PRO_150 Tav. 012 VALIANI s.r.l. 17/09/2004 Item Code Designation Quantity Item Code Designation Quantity 4029000X01 000294 M 8 UNI 5588 402880X01 4028900X01 000359 M 8x20 UNI 5739 4037000X01 4029200X01 000323 000419 ø 8 000361 M 8x25 UNI 5739...

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