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HEX Marchington 0242-GREY Assembly Manual

Pergola 4x3
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Marchington
Pergola 4 x 3 Assembly Guide
IMPORTANT: PLEASE REGISTER YOUR HEX LIVING PRODUCT AFTER ASSEMBLY
Using the unique serial number, simply register your product at www.hexliving.co.uk
or use the QR code above to access the HEX Living lifetime warranty and online support.
Affix Serial Number
HERE

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Summary of Contents for HEX Marchington 0242-GREY

  • Page 1 IMPORTANT: PLEASE REGISTER YOUR HEX LIVING PRODUCT AFTER ASSEMBLY Using the unique serial number, simply register your product at www.hexliving.co.uk or use the QR code above to access the HEX Living lifetime warranty and online support. Affix Serial Number HERE...

  • Page 2: Warnings And Advisories

    CARING FOR YOUR HEX LIVING PRODUCT Your HEX Living product is designed to stand the test of time, which is why we’re happy to offer a lifetime warranty on our products. With zero maintenance required, simply assemble your HEX Living product and enjoy putting it to great use in your garden.
  • Page 3 Pergola 4 x 3 Assembly Guide ENSURE ALL ITEMS LISTED ARE PRESENT PRIOR TO STARTING ASSEMBLY PROCEDURE. SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION. Part Ref: 0230-157 Part Ref: 0230-100 Qty: x4 Qty: x4 Part Ref: 0230-102 Part Ref: 0242-100 Qty: x2 Qty: x1 BEARING HOLES...
  • Page 4 Pergola 4 x 3 Assembly Guide ENSURE ALL ITEMS LISTED ARE PRESENT PRIOR TO STARTING ASSEMBLY PROCEDURE. SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION. Part Ref: 0230-165 Part Ref: 0230-166 Part Ref: 0242-126 Qty: x3 Qty: x3 Qty: x2 7 HOLES 6 HOLES 7 HOLES...

  • Page 5: Tools Required

    (0.7m Cable) Qty: x1 (2.8m Cable) Part Ref: 0230-135 Qty: x4 GROUND FIXING KIT: 0230-155 Part Ref: 0230-154 M8 x 80mm Hex Head Set Screw Qty: x16 Part Ref: 0230-153 Part Ref: 0230-150 Part Ref: 0230-151 M8 Washer FK10 Qty: x2...
  • Page 6 Assembly Guide Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 1 PRIOR TO ASSEMBLING THE PERGOLA, IS IT IMPORTANT TO IDENTIFY WHICH ORIENTATION BEST SUITS THE END USER, PAYING PARTICULAR ATTENTION TO THE POWER SUPPLY AND GEARBOX POSITIONS. IMPORTANT: DO NOT INSTALL THE PERGOLA IN WINDY CONDITIONS! GEARBOX...
  • Page 7 Assembly Guide Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 2 LOCATE AND SECURE PERGOLA LEGS 0230-100 TO GROUND FIXING PLATE 0230-157, ENSURING THE LED CABLE 0230-122-03 IS INSTALLED INTO ONE OF THE PERGOLA’S LEGS. PERGOLA LEG PERGOLA LEG WITH POWER CABLE (X3) (X1) RGB CONTROLLER...
  • Page 8 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 3 LOCATE AND SECURE GEARBOX 0230-121, SPACER 0230-167 & FIXING PLATE 0230-119 TO SLOTTED HORIZONTAL BEAM 0242-100. NOTE: USE A SCRATCH-RESISTANCE SURFACE. 0242-100 0230-119 0230-121 0230-167 0230-119 0230-167 0242-100 0230-119 0230-121 LOCATE FIXING PLATE 0230-119 INSIDE SLOTTED HORIZONTAL LOCATE AND SECURE GEARBOX 0230-121 &...
  • Page 9 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 4 LOCATE AND LOOSELY ATTACH FIXING PLATES 0230-149 & 0230-118 TO SLOTTED HORIZONTAL BEAMS. NOTE: USE A SCRATCH-RESISTANCE SURFACE. 0230-118 0242-100 0230-149 0230-118 0230-118 0242-123 (x1) 0230-102 (x2) 0230-149 0230-149 0230-118 0230-149 0230-149 0230-118 SECURE FIXING PLATES 0230-149 &...
  • Page 10 Assembly Guide Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 5 LOCATE SLOTTED HORIZONTAL BEAM 0242-100 INTO PERGOLA LEGS 0230-100. 0242-100 0230-100 0230-100 0230-149 0230-100 ENSURE FIXING PLATE 0230-149, SLOTS INTO TOP OF THE NOTE: AT THIS STAGE LEAVE FIXINGS SCREWS (FK3), FINGER TIGHT. PERGOLA LEG AT BOTH LOCATIONS, AS SHOWN ABOVE.
  • Page 11 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 6 LOCATE PLAIN HORIZONTAL BEAMS 0230-102 INTO PERGOLA LEGS 0230-100. 0230-102 0230-100 0230-118 0230-149 0230-100 ENSURE FIXING PLATE 0230-149, SLOTS INTO TOP OF THE NOTE: AT THIS STAGE LEAVE FIXINGS SCREWS (FK3), FINGER TIGHT. PERGOLA LEG AT BOTH LOCATIONS, AS SHOWN ABOVE.
  • Page 12 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 7 LOCATE BRANDED HORIZONTAL BEAM 0242-123 INTO PERGOLA LEGS 0230-100. 0242-123 0230-100 0230-117 0230-118 0230-100 ENSURE FIXING PLATE 0230-149, SLOTS INTO TOP OF THE NOTE: AT THIS STAGE LEAVE FIXINGS SCREWS (FK3), FINGER TIGHT. PERGOLA LEG AT BOTH LOCATIONS, AS SHOWN ABOVE.
  • Page 13 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 8 LOCATE PLAIN HORIZONTAL BEAM 0230-102 INTO PERGOLA LEGS 0230-100. 0230-102 0230-118 0230-149 0230-100 ENSURE FIXING PLATE 0230-149, SLOTS INTO TOP OF THE NOTE: AT THIS STAGE LEAVE FIXINGS SCREWS (FK3), FINGER TIGHT. PERGOLA LEG AT BOTH LOCATIONS, AS SHOWN ABOVE.
  • Page 14 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 9 ASSEMBLY STAGE 9 IMPORTANT: CHECK PERGOLA FRAME FOR SQUARENESS AND THAT THE INNER LEG WIDTH CONFORMS TO THE REFERENCE DIMENSION STATED BELOW. NOTE: USE FOOT SHIMS IF REQUIRED. IMPORTANT: USE A SPIRIT LEVEL 90 °...
  • Page 15 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 9 (CONTINUED) IMPORTANT: RE-CHECK MEASUREMENTS AND THAT THE FRAME IS LEVEL AND SQUARE, BEFORE DRILLING. 90 ° 90 ° USE 14MM DRILL BIT 90 ° IMPORTANT: WHEN DRILLING, Eye Protection Gloves PPE MUST BE WORN! IMPORTANT: CHECK BEAM AND TWO CONNECTING LEGS FOR DRILL FOUR HOLES FOR EACH LEG, TO ALLOW YOU TO SQUARENESS.
  • Page 16 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 10 LOCATE AND SECURE BEARING 0230-113 TO DRIVING LOUVER 0230-174. SECURE DRIVING BUSH 0230-134 TO BEAM 0242-100. INSERT DRIVING PIN 0230-177 THROUGH GEARBOX INTO DRIVING LOUVER 0230-174. SECURE NON-DRIVING END BEARING 020-113 TO BEAM 0242-123.
  • Page 17 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 11 LOCATE AND SECURE LOUVERS 0230-1 71 USING BEARINGS 0230-113 AT LOCATIONS INDICATED. FINAL LOUVER USE BEARING 0230-116 & 0230-113. 0230-116 FINAL LOUVER 0230-116 NON-DRIVING SIDE 0230-113 (x22) 0230-113 (x21) 0230-171 (x22) GEARBOX SIDE 0230-171 0230-116...

  • Page 18: Plan View

    Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 12 LOCATE AND SECURE LOUVER STRIPS 0230-165, 0230-166 AND 0242-126 TO HORIZONTAL BEAMS 0242-100 & 0242-123. 0230-165 0242-123 0230-166 IMPORTANT: 1 NOTCH FACING OUTWARDS 0242-126 0230-165 0230-165 0230-166 0242-126 0230-166 0242-100 PLAN VIEW 0230-165 0230-165 SECURE LOUVER CLAMPS TO HORIZONTAL BEAM USING SELF...

  • Page 19: Side View

    Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 13 LOCATE AND LOOSELY ATTACH LOUVER LINK ARMS 0242-129, 128 & 127, TO ALL LOUVERS AT LOCATIONS INDICATED BELOW. 0242-129 0242-128 0242-127 SIDE VIEW 0242-127 DURING ASSEMBLY ENSURE THE FRICTION WASHERS (FK5) ARE WITH THE LINK ARMS CONNECTED, ALLOW THE LOUVERS TO LOCATED BETWEEN THE LINK ARM AND LOUVERS.
  • Page 20 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 13 (CONTINUED) LOCATE AND SECURE 0260-164 LINK ARM CONNECTORS TO LOUVERS LINK ARMS. TOOLS REQUIRED: 13MM SPANNER AND 5MM ALLEN KEY. 0230-164 0242-128 SIDE VIEW 0230-164 0242-127 NOTE: SECURE LINK ARM CONNECTORS WITH FIXINGS FK4 & TO ENSURE THE LOUVERS ARE FULLY CLOSED, APPLY A SMALL AMOUNT FK6 AND FULLY TIGHTEN.
  • Page 21 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 14 LOCATE AND SECURE GEARBOX COVER 0230-120 TO TOP OF PERGOLA BEAM 0230-120. LOCATE AND ATTACH CRANK HANDLE 0230-123 TO GEARBOX 0230-121. IMPORTANT: ENSURE ALL LOUVERS MOVE FREELY, WHEN ROTATING CRANK HANDLE. SMALL ADJUSTMENT TO THE LOUVER FIXINGS MAY BE REQUIRED, REFER TO PREVIOUS ADVICE ‘13D’...
  • Page 22 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 15 LOCATE AND SECURE CORNER POST CAPS 0230-110 TO TOPS OF PERGOLA LEGS 0230-100. CORNER SECTIONS SHOULD BE MADE WATERTIGHT, USING SEALANT 0239-131. 0230-110 (x4) IMPORTANT: WHEN DRILLING, PPE MUST BE WORN! Eye Protection Gloves 0230-110...
  • Page 23 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 16 LOCATE AND SECURE THE LED LIGHTS 0230-122-01 AND LED DIFFUSERS STRIPS 0242-122-02 & 0230-122-02 INTO THE LIGHTING CHANNEL ALONG THE HORIZONTAL BEAMS. RGB CONTROLLER 0230-122-03 0230-122-03 RGB CONTROLLER SECURE MALE AND FEMALE CONNECTIONS 0242-122-01 CABLE INSIDE LEG...
  • Page 24 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 17 LOCATE AND SECURE CORNER COVER PLATES 0230-135 AS SHOWN BELOW. 0230-135 (x4) IMPORTANT: WHEN DRILLING, PPE MUST BE WORN! Eye Protection Gloves 0230-135 LOCATE CORNER COVER PLATE 0230-135 AND SECURE TO HORIZONTAL BEAM USING SELF TAPPING SCREWS (FK8).
  • Page 25 Pergola 4 x 3 Assembly Guide ASSEMBLY STAGE 18 LOCATE AND SECURE LED POWER CABLE 0230-122-05, USE OPTIONAL EXTENSION CABLE 0230-122-04, IF REQUIRED. LOCATE AND SECURE LED POWER CABLE 0230-122-05, USE OPTIONAL EXTENSION CABLE 0230-122-04, IF REQUIRED. 0230-122-03 SECURE MALE AND FEMALE CONNECTIONS SECURE MALE AND FEMALE CONNECTIONS...
  • Page 26 Pergola 4 x 3 Assembly Guide NOTES...
  • Page 27 Pergola 4 x 3 Assembly Guide...
  • Page 28 Caring for your HEX Living product Your HEX Living product is designed to stand the test of time, which is why we’re happy to offer a lifetime warranty on our products. With zero maintenance required, simply assemble your HEX Living product, and enjoy putting it to great use in your garden.

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