DiamaPro Systems DP-GEN-22KW-GAS Owner's Manual

Portable gas generator

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DP - GEN - 22KW - GAS

PORTABLE GAS GENERATOR

OPERATION & MAINTENANCE MANUAL

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

DRAWING IS THE SOLE PROPERTY OF

NIAGARA MACHINE. ANY

REPRODUCTION IN PART OR AS A WHOLE

WITHOUT THE WRITTEN PERMISSION OF

NIAGARA MACHINE IS

PROHIBITED.

OWNER'S MANUAL

UNLESS OTHERWISE SPECIFIED:

DIMENSIONS ARE IN INCHES

TOLERANCES:

FRACTIONAL

ANGULAR: MACH

TWO PLACE DECIMAL

THREE PLACE DECIMAL

DO NOT SCALE DRAWING

MATERIAL

FINISH

DRAWN BY

BEND

22kW_Isometric_Color

DATE

TITLE:

DWG. NO.

SCALE: 1:20

SIZE

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Summary of Contents for DiamaPro Systems DP-GEN-22KW-GAS

Page 1 OWNER’S MANUAL DP - GEN - 22KW - GAS PORTABLE GAS GENERATOR TITLE: MATERIAL OPERATION & MAINTENANCE MANUAL UNLESS OTHERWISE SPECIFIED: FINISH PROPRIETARY AND CONFIDENTIAL DIMENSIONS ARE IN INCHES TOLERANCES: DWG. NO. THE INFORMATION CONTAINED IN THIS SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE FRACTIONAL DRAWN BY DRAWING IS THE SOLE PROPERTY OF...
Page 2: Important Warnings And Safety Instructions
IMPORTANT WARNINGS AND SAFETY INSTRUCTIONS WARNING CALIFORNIA PROP 65 WARNING Use of this product can cause exposure to materials known to the State of California to cause cancer and/or birth defects or other reproductive harm. www.P65Warnings.ca.gov WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Page 3: Warranty Registration Card
W ARRANTY REGISTRA TION CARD Form must be completed and submitted within 30 days from the date of purchase. Customer Information First and Last Name Company Name Address City State Zip Code Phone Number Email Machine Information Machine Type Machine Model Serial # Purchase Date (dd/mm/yy) DiamaPro...
Page 4: Safety Signs
1.1.4 Notices INTRODUCTION NOTICE Thank you for purchasing a DIAMAPRO SYSTEMS product. This manual ® provides information and procedures to safely operate and maintain the DiamaPro 22kW Gas Generator. For your own safety and protection ® A NOTICE indicates information that is from injury, carefully read, understand, and observe the safety instructions important but not hazard related.
Page 5: Protection Devices
1.3 SPARE PART ORDERS Explosion Precautions Be mindful of the potential risks of explosion when working with gasoline and take standard fire-safety measures. The order of replacement parts must clearly state the data necessary for Concentration or confinement of gasoline vapor in a restricted or their identification and the data shown on the machine identification plate.
Page 6: Electrical Hazards
2.7 ELECTRICAL HAZARDS 2.8 FIRE HAZARDS DANGER The National Electric Code (NEC) requires the frame and external electrically conductive parts of the generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the generator. Consult with a local electrician for grounding requirements in the area.
Page 7: Personal Protective Equipment
2.9 EMISSIONS 2.12 TESTING All Gasoline powered generators generate emissions. While most are Numerous tools are available in the market for detecting toxic gases. How- innocuous, some can be hazardous, even fatal. Carbon monoxide (CO) ever, only the ones specifically designed for detecting carbon monoxide presents the most significant danger.
Page 8: Machine Operation
3.1.3 WEAR A PERSONAL MONITORING DEVICE FOR 3. MACHINE OPERATION CARBON MONOXIDE The operator and those in the area must ALWAYS use an approved 3.1 SAFETY INSTRUCTIONS personal carbon monoxide device DANGER DANGER Carbon Monoxide (CO) is a colorless, odorless, invisible gas. Exposure to high levels will cause headaches, dizziness, and/or Using a generator indoors CAN KILL YOU IN MINUTES.
Page 9: Lifting And Transport
3.1.11 AVOID FLAMMABLE LIQUIDS OR GASES 3.1.24 STOP OPERATION IMMEDIATELY IF ANY WARNING ABNORMALITY IS DETECTED Stop using machine immediately if any abnormalities are observed during operation. Examples of abnormalities include unusual noise and vibration. Never use machines in areas containing flammable, combustible, or explosive 3.1.25 WHEN REPLACING A PART, USE THE SAME TYPE materials such as but not limited to lacquer, paint, benzene, thinner, gasoline, AND QUALITY...
Page 10 3.2.2 TRANSPORT Attach the appropriate straps to secure the generator on all 4 corners as CAUTION shown in the figure below. Use extra care when loading and unloading the machine onto a trailer or truck. Make sure the personnel responsible for loading and unloading are familiar with the machine and the loading and unloading process.
Page 11: Machine Controls
3.4 MACHINE CONTROLS The DiamaPro Generator is designed and manufactured to perform within the specifications listed in this manual. To operate effectively, do not overload ® the generator. The engine is equipped with an electronic start system operated with a key. The folding handle is attached to the frame. This machine is designed to be operated away from users, with the wheels locked.
Page 12 3.4 MACHINE CONTROLS (cont.) ITEM NO. DESCRIPTION STARTER KEY SWITCH MOVING HANDLE FUEL GAUGE FUEL FILL PORT GROUNDING LUG BATTERY COVER WHEEL BRAKE ELECTRICAL PARAMETER INDICATOR RESET BUTTONS OVERURRENT INDICATOR CIRCUIT BRAKERS TIE DOWN HOOK LIFTING HOOK...
Page 13: Machine Use
3.5 MACHINE USE 4. MAINTENANCE & REPAIR 3.5.1 WORK ENVIRONMENT CAUTION The DiamaPro Generator can be operated within the temperature range of ® 41°F to 86°F (5°C to 30°C). It’s crucial to avoid using the machine during rainy or snowy weather conditions. Only use this machine in work areas that are adequately ventilated.
Page 14: Scheduled Maintenance
4.1 SCHEDULED MAINTENANCE Good maintenance requires constant and methodical control of all parts of the machine and adaptation of tests to its actual usage. Periodic inspections are crucial to keep the machine efficient and reduce repairs and any resulting dangers. We recommend that you have your DiamaPro Generator serviced by an authorized dealer or a DiamaPro®...
Page 15 PERSON IN OPERATION FREQUENCY OPERATING INSTRUCTIONS STATE OF MACHINE CHARGE MECHANICAL PARTS Wash the dirty parts with a brush and water. Lubri- Machine stopped /Power General Cleaning At each start cate the parts exposed to dust; Do not lubricate the sources disconnected rubber parts subjected to motion (belts, etc).
Page 16 4.2 ROUTINE & ADDITIONAL MAINTENANCE WARNING • Always check both battery terminals are securely connected with terminals boots. Loose or exposed battery terminals can result in a spark which could lead to fire or explosion that could cause serious injury or death. •...
Page 17: Troubleshooting
4.4 TROUBLESHOOTING PROBLEMS CAUSES CORRECTIONS Circuit breaker OPEN. Reset circuit breaker. Poor connection or defective cord set. Check and repair. Engine is running, but AC out- Connected device is bad. Connect another device that is in good condition. put is not available. Fault in generator.
Page 18 5. KNOW YOUR GENERATOR LIMITS INFORMATION ALSO LOCATED ON SERIAL PLATE 22KW LIMIT QUICK REFERENCE TABLE ENGINE SPECIFICATIONS Engine power (HP) 40 hp Engine fuel system Electronic Fuel Injection Engine starter system Electric Start Engine Oil Type Synthetic 5w-30 Engine Oil Capacity (qt). 2.5 qt.
Page 19 DP-Gen-22Kw-Gas Parts list TITLE: MATERIAL UNLESS OTHERWISE SPECIFIED: FINISH PROPRIETARY AND CONFIDENTIAL DIMENSIONS ARE IN INCHES DWG. NO. TOLERANCES: THE INFORMATION CONTAINED IN THIS FRACTIONAL DRAWN BY DRAWING IS THE SOLE PROPERTY OF ANGULAR: MACH BEND 22kW_Isometric_LineArt TWO PLACE DECIMAL NIAGARA MACHINE.
Page 20: Electrical Panel
ELECTRICAL PANEL ITEM NO. PART NUMBER DESCRIPTION QTY. DP-GEN-WHBR DIAMAPRO GENERATOR WHEEL BRAKE DP-GEN-PLUG120201 120V 20A 1-PHASE PLUG DP-GEN-20ACB 120V 20A PUSH BUTTON BREAKER DP-GEN-30A3CB 480V 30A 3-PHASE BREAKER DP-GEN-50A1CB 240V 50A 1-PHASE BREAKER DP-GEN-50A3CB 240V 50A 3-PHASE BREAKER DP-GEN-PLUG480303 480V 30A 3-PHASE PLUG DP-GEN-PLUG240501 240V 50A 1-PHASE PLUG...
Page 21: General Parts
GENERAL PARTS ITEM NO. PART NUMBER DESCRIPTION QTY. DP-GEN-22KWMH GENERATOR MOVEMENT HANDLE DP-GEN-BATTERY GENERATOR BATTERY DP-GEN-WHBR GENERATOR WHEEL BRAKE DP-GEN-WHNUT GENERATOR WHEEL NUT DP-GEN-WHWSH GENERATOR WHEEL WASHER DP-GEN-22KWWHEEL 22KW GENERATOR NON-FLAT WHEEL DP-GEN-22KWFG 22KW GENERATOR FAN GUARD DP-GEN-OCC GENERATOR OIL CATCH CAN DP-GEN-22KWEAF 22KW ENGINE AIR FILTER DP-GEN-22KWEOF...
Page 22 Customer expressly acknowledges that modification of any equipment, machines, or other products purchased from Niagara Machine, Inc. (“Niagara”), including but not limited to DiamaPro Systems Products (collectively, “Products”) through the attempted or actual use or misuse, adjustment, alteration, application of additional components, removal of provided components, repairs or attempted repairs by Customer (collectively, “Modifications”) can lead to Product malfunction causing serious risks.