10. Key Data of Product ............................12 11. Declaration of Conformity ..........................12 12. Maintenance Cycle ............................13 13. Parts List and Exploded View of PRPD120 Pile Driver ................. 14 14. Parts List and Exploded View of 140FA ......................16...
1. Name of Main Parts (4-stroke engine & Honda GX35 engine) Name of Part Name of Part Name of Part Air filter Fuel can lid Fuel can Throttle button Throttle cable Damping spring Muffler Oil filler cap Lubrication indicator Grip Front placket 120mm adapter Gear cover...
2. Description of Safe Operation 1. The operator must wear slip-resistant safety shoes and suitable clothing. For long-time operation, he or she must wear a goggle, a helmet, and earplugs. 2. While operating the machine, please keep balance of the body, and stand in front of Air Filter to operate the machine.
Preparation before Use 4.1 Piling adapter and sleeve 4.1.1 Install Piling adapter of specifications of 120mm which are suitable for the pile size. 4.1.2 Warning: Pounding posts that are significantly smaller than the adaptor or sleeve will result in instability while using post driver. This may result in injury to the operator and will result in damage to Post Driver.
4.3.3 The recommended environmental temperature of the machine is -15℃-40℃. Recommend use of SAE 10W-30 engine oil which equals to API classification SE, SF, and SG. 4.4 Check of air filter 4.4.1 Take apart the cover of the air filter, and check whether filter element is clean. If not, clean it. 4.4.2 After the check, correctly install the cover of the air filter to its normal position.
5.3 Start the gasoline engine and then open air door completely. After idle operation of 5 minutes, start normal work. 5.4 Do not pull the handle of the starter during operation, since parts rotating with high speed may damage the starter.
8. Technical Maintenance 8.1 Air Filter Check air filter regularly. Soot deposit blocking filter element of air filter will reduce power of gasoline engine and service life. If the filter has too much soot deposit, clean it with warm water and detergent, and then wipe dry it with dry cloth, and then install the air filter.
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8.5 Muffler Regularly remove dirt on inlet and outlet of the muffler, or clean dirt in it with detergent. 8.6 The cylinder cooling fin Regularly remove dust to ensure the cylinder cooling. The gasoline pile driver is air-cooling type. If dust accumulates on the cylinder cooling fin, the cooling effect will be influenced directly, which will lead to failure of the cylinder.
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8.8 Filling of impact cylinder lubrication After working for an accumulated 50 hours, fill special lubrication of 50g for the impact cylinder. Lubrication hole...
9. Failure Analysis and Its Eliminating Methods Problem analysis and solving Example 1: Difficulties in starting engine in cooling state →Wipe dry the spark plug Whether the spark plug is damp ↓ →Replace the spark plug Whether the spark plug produces electric spark ↓...
10. Key Data of Product 140FA single cylinder, air cooling, Gasoline engine type 4-stroke Model PRPD120 L×W×H (mm) 831x292x324 Fuel Unleaded gasoline 90# or above Oil level 0.08L Oil can capacity 0.58L N.W/G.W 22.7KG/34KG Displacement 37.7CC Max power and rotate speed 0.87kw / 6500 r/min...
12. Maintenance Cycle The following data are given from the common use of the product. Under worse working conditions such as dusty environment or long work hours of the gasoline-powered wrench, the maintenance cycle should be shortened correspondingly. Outlook check (state, tightness √...
13. Parts List and Exploded View of DPD-120 Pile Driver Description Description Adapter 120mm Circlip for hole Ø8 Flat gasket Bearing 6203 Ø8 spring washer Mid gear M8X20 Hexagon screw Mid axle Impact hammer Axis M8X55 Hexagon screw Spacer Metal head M6*25 Hex cylinder head spring pad assy Punch hammer Upper support plate...
14. Parts List and Exploded View of 140FA Bolt combination M4X14 Description Stop line Flange screw M5X15 Exhaust valve Cylinder cover Intake valve Flange screw M5×12 Balance air pipe Air valve cover Small snap ring (A) oil-gas separator Seal ring for intake tube Cylinder cover group Bolt M5X55 Bolt unit M4X8...
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Crankcase below Flange screw M5X32 Fuel tank cap Admission piece Inner tank cover End cover Gland Rubber bumper Block Fuel tank Tubing stopper Oil return pipe Oil inlet tube Fuel filter Piston pin retainer...
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