Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for RebarTech i40
- Page 1 User Manual RebarTech Mini Wheel Balancer Model: i-40...
-
Page 2: Table Of Contents
Index 1. 1. Symbols used ..........................- 1 - 1.1In the documentation ........................- 1 - 1.1.1 Warning notices - Structure and meaning ............. - 1 - 1.1.2 Symbols in this documentation ...................- 1 - 1.2 On the product ..........................- 2 - 1.3 Warning ............................ - Page 3 Maintenance ..........................- 25 - 11.1 Cleaning and servicing ......................- 25 - 11.2 Calibration ...........................- 25 - 11.2.1 Call-up of calibration menu ................- 25 - 11.2.3 Machine calibration ....................- 26 - 11.2.4 Reference measurement ..................- 26 - 11.3 Self-diagnosis ........................- 28 - Decommissioning ........................- 28 - 12.1 Temporary shutdown ......................
-
Page 4: Symbols Used
1. 1. Symbols used 1.1In the documentation 1.1.1 Warning notices - Structure and meaning Warning notices warn of dangers to the user or people in the vicinity. Warning notices also indicate the con- sequences of the hazard as well as preventive action. -
Page 5: On The Product
1.2 On the product Observe all warning notices on products and ensure they remain legible! DANGER – Exposure of live parts on opening the i40! Risk of (fatal) injury or heart failure from electric shocks on contact with live components (e.g. master switch, printed circuit boards). -
Page 6: User Information
10" - 27" and a rim width of 1" - 20". The i40 is to be used exclusively for this purpose and solely for the range of applications specified in these instructions. -
Page 7: Prerequisites
3.2 Prerequisites The i40 must be installed on a flat surface made of concrete or similar material and anchored in position. An uneven or vibrating surface can lead to inaccurate unbalance measurements. 4. Commissioning 4.1 Unpacking Remove the steel bands and fasteners. -
Page 8: Setting Up
Lift i40 carefully. Secure the i40 with bolts on the floor. 4.3 Power on ! i40 use DC 5V power supply, which is compatible with cell phone type-C power cable or power bank. 5 Fitting and removing the wheel Wheel slip! WARNING –... -
Page 9: Removing The Wheel
3. Use a wire brush to remove any dirt. Place the wheel on the shaft against the cone(1). Push the unlocked quick-action clamping nut onto the shaft(2) and press firmly against the wheel (3). Release the lock and turn the quick clamping nut clockwise until the wheel is firmly braced. -
Page 10: Program Structure
6 Program structure After the i40 is switched on, the software version appears in the control/display panel for several seconds. After this, both displays show the value 0. 6.1 Control/display panel Fig. 9: LEDs on the control/display panel... -
Page 11: Control Buttons
Internal weight display. 6.2 Control buttons Fig. 10: Buttons on the control/display panel Item Button Description <+> Changes the rim diameter Changes the rim width values. Changes the rim distance, <mm/inch> If LED is on it indicates the measurement unit is in mm;... -
Page 12: Balancing Programs
Symbol Description Standard program for spring-clip weights. Alu1: Standard program for adhesive weights Alu2: Non-standard program for hidden adhesive weights Alu3: Non-standard program spring-clip weights inside / outside concealed adhesive weights Alu4: Standard program spring-clip weights inside / outside adhesive weights Alu5: Standard program Inside adhesive weights / spring-clip weights outside... -
Page 13: Entering Of Wheel Data For Standard Programs
By convention, the Plane/internal weight is that closest to the object holder tray; vice-versa, the Plane/external weight is always the farthest from the object holder tray. Alu2 and Alu3 buttons are hotkeys for quick Alu mode selections. 6.5 Entering of wheel data for standard programs Wheel data is entered in accordance with the selected balancing program. - Page 14 verified using the keys. If electronic rim distance and diameter measurement is not possible, wheel data can also be entered manually. To enter the rim data manually, the electronic caliper gauge must be deactivated. Contact the after-sales service to deactivate the electronic caliper gauge. 2.
-
Page 15: Measuring The Width
6.5.2 Measuring the width 1. The rim width can be read off the rim or determined with the width gauge. Fig. 14: Determining rim data with width gauge Rim width scale Inner tip for rim width 2. Use <-> or <+> to enter the rim width value measured in "inches". For certain types of rim, the width is given in "mm". -
Page 16: Automatic Measurement Of Distance And Diameter
6.6.1 Automatic measurement of Distance and Diameter * Select optional 2D measurement arm to activate this function. Position the2D arm for rim distance and diameter in correspondence of the first balancing plane and keep it in this position for one second. An acoustic signal sounds to indicate that the position has been registered. -
Page 17: Balancing A Wheel
WARNING – Incorrectly balanced wheels Risk of injury due to change in handling characteristics of vehicle. i40 must be positioned on a flat surface and must be firmly bolted to the base. Use the specified accessories (cone, spacer rings). -
Page 18: Spring-Clip Weights And Adhesive Weights For Standard Programs
7.2.1 Spring-clip weights and adhesive weights for standard programs LEDs in arrow form indicate the direction in which the wheel has to be turned to reach the 12 o’clock position for securing the balancing weight. In the following description the audio is activated. Internal weight fixing: Turn the wheel by hand. -
Page 19: Splitting The Balancing Weights (Split Program)
Internal weight fixing: 1. Turn the wheel by hand. The LED (Fig.20, pos.8) lights-up as soon as the correct position for fixing the balancing weight is reached and an acoustic signal sounds to confirm the correct position. 2. Fasten the balancing weight of the value indicated on the left display in the highest perpendicular position (12 o'clock) of the wheel if it is a clamp weight, otherwise use the 2D arm for an adhesive weight. -
Page 20: Fixing Of Spring-Clip Weights
1. Press the <SPLIT> button. The left display shows N and the right display shows the currently set number of spokes. Both <SPLIT> button LEDs light up. 2. Use <-> or <+> to enter the number of spokes. The value is shown in the right-hand display. -
Page 21: Fixing The Adhesive Weights
Blade for scraping the adhesive weights Once the correct position of the balancing counterbalance is reached, rest the spring-clip weight on the rim edge. Fix the spring-clip weight on the rim using the weight positioning clamp hammer (2). Use the bit (1) of the weights positioning clamp to remove the spring-clip weight. 7.4 Fixing the adhesive weights * Select optional 2D measurement arm to activate this function. -
Page 22: Attachment Of Adhesive Weights Using The Electronic Caliper
7.4.1 Attachment of adhesive weights using the electronic caliper * Select optional 2D measurement arm to activate this function. Insert the adhesive weight of the value required for balancing in the specific seat on the feeler; Remove the feeler towards balancing position and wait for the acoustic confirmation signal;... - Page 23 Step 1: Start the Match program 1. Press and hold the <MENU> button. 2. Release the <MENU> button when OPT appears in the display. OPT and 1 are displayed. Step 2: First measurement Hand spin to start. Measurement begins. ...
-
Page 24: Settings
Pressing the <STOP> button displays the following values: Left display: minimum residual unbalance Right display: static current unbalance value i If the static unbalance value is close to the minimum residual unbalance (below 10g), minimization can be ended by pressing the <MODE> button. Step 6: Turning the tire further on the rim 1. -
Page 25: Basic Settings
Setting Left Right Description displa display Tolerance for display Current Entry of balance weight value below which the value "0" is value "0" value in to be displayed. grams / Standard value 4,5 g (0,25 oz), maximum value 25 g (0,25 ounces Display resolution 1or 5... -
Page 26: Faults
Left Right Setting Description display display Switch-on and switch-off of oFF = Rim data must be entered manually electronic measurement arm on = Electronic storage of rim data determined with caliper (2D arm) Special rounding-off with on = Special rounding-off of ounces higher display of weights in oFF = Standard rounding ounces... - Page 27 Do not press pedal whilst motor is in Irregular rotational speed of motor operation. Wheel speed below minimum value Make sure the i40 is not subjected to any impact during measurement. Check mains voltage (probably too low). The PCB has detected an excessively Switch off the i40 .
-
Page 28: Maintenance
Do not use any solvent-based cleaning agents. Use alcohol or similar cleaning agents for plastic parts. The following work is essential to ensure proper operation and high performance of the i40: Clean moving mechanical parts, treat with spray oil or kerosene and lubricate with engine oil or a suitable grease. -
Page 29: Machine Calibration
11.2.3 Machine calibration In the following description the audio is activated. Attach a wheel of medium size (e. g. width 5.5", diameter 14") and in very good condition to the flange. Enter the wheel data. Hand spin to start. Measurement commences. ... - Page 30 Hand spin to start. Measurement commences. The i40 must display precisely this unbalance (value and position) on this side. The value indicated for the other side must not exceed 5 g. To check the position of the unbalance, turn the wheel until the position recommended for attachment of the balance weights is attained.
-
Page 31: Self-Diagnosis
Unplug the electrical connection. 12.2 Change of location If the i40 is passed on, all the documentation included in the scope of delivery must be handed over together with the unit. The i40 is only ever to be transported in the original or equivalent packaging. -
Page 32: Disposal And Scrapping
12.3.2Machine and accessories Disconnect the i40 from the mains and detach the power cord. Dismantle the i40 and sort out and dispose of the different materials in accordance with the applicable regulations. The i40 is subject to the European directive 2002/96/ EC (WEEE). -
Page 33: Electrical Supply Requirement
–25 °C to +55 °C and for short periods not exceeding 24 h at up to +70 °C. 13.4 Packing dimensions and weights Function Specification i40 (H x W x D) max. 320*650*320 mm 26*13*13 in Weight 26kg 13.5 Operating range... - Page 34 HangZhou RebarTech LLC phone :+86 15158861270 E-mail: renxuhang2020@qq.com website: rebartech.us Wechat: 18157125725...
Need help?
Do you have a question about the i40 and is the answer not in the manual?
Questions and answers