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Summary of Contents for Astor Astraada One Compact HMI Pro 4 S01
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Trademarks ® ® → CANtrol and CANtrol -dialog are registered trademarks. ® ® ® → Microsoft , Windows and the Windows logo are registered trademarks of Microsoft Corp. in the USA and other countries. ® → EtherCAT is a registered trademark and a patented technology, licensed by Beckhoff Automa- tion GmbH, Germany.
Table of contents GENERAL INFORMATION ......................... 7 Notes about this handbook ....................... 7 Symbols and visual depictions ......................7 Hazard categories and indications ....................8 Qualified personnel ..........................9 Duty of care............................9 1.5.1 General ..............................9 Intended use ............................. 10 Transport and storage ........................
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4.1.1 Compact HMI Pro 4 dimensions ......................21 4.1.2 Compact HMI Pro 4 installation cut-out ....................22 4.1.3 Compact HMI Pro 7 dimensions ......................23 4.1.4 Compact HMI Pro 7 installation cut-out ....................24 4.1.5 Compact HMI Pro 10 dimensions ....................... 25 4.1.6 Compact HMI Pro 10 installation cut-out ....................
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7.3.2 Resistance of the front membrane display ..................70 DISASSEMBLY ..........................72 Disassembling the Compact HMI Pro 4/7 ..................72 Disassembly of the Compact HMI Pro 10/15 .................. 74 DISPOSAL ............................76 INFORMATION AND OPTIONS ......................77 10.1 Type plate ............................81 10.2 Device variants and identification ....................
1 General information This user handbook is intended for use by qualified personnel and contains information on the assem- bly, installation, start-up and maintenance of the device. 1.1 Notes about this handbook This user handbook is a component of the product and applies to the following devices: →...
Structure of the warnings: WARNING Optional: Type and source of the danger More Brief description and consequences symbols Preventive measures 1.3 Hazard categories and indications The following indications are used for warning messages that must be observed to ensure your per- sonal safety and avoid any damage to property.
1.4 Qualified personnel The installation, start-up and maintenance of the machine must be carried out by qualified personnel. For the purposes of this documentation and the safety instructions contained therein, “qualified person- nel” means trained staff with the authorization to assemble, install, start up, earth and identify devices, systems and electrical circuits in accordance with the standards set in safety engineering and who are familiar with safety concepts in automation engineering.
1.6 Intended use The devices are components of the CANtrol modular automation system based on CAN bus for indus- trial control applications in the medium to high performance range. It extends the communication op- tions with EtherCAT, Profinet or Modbus for example. The automation system is designed for use in overvoltage category I (IEC 364-4-443) for the control and regulation of machinery and industrial processes in low-voltage installations in accordance with the following basic conditions:...
1.7 Transport and storage The device is susceptible to impacts, heavy vibrations, moisture and extreme temperatures. Transport and storage Protect the device from heavy mechanical stresses during transport. Always transport the device in its original packaging. For storage, refer to the applicable ambient conditions. ...
2 Safety 2.1 Safety-related systems The use of PLC controls in safety-related systems requires specific measures. If a PLC controller is to be used in a safety-related system, the user must be given comprehensive advice by the PLC manu- facturer in addition to any available standards or guidelines regarding safety installations. ...
Working on the device Do not start work on the device until all necessary safety precautions have been taken. Take precau- tions to avoid unforeseeable functional events and movements of the system. Bring the system into a safe state. ...
3 Product description The Astraada One Compact HMI Pro is a control module without a display for the control and regula- tion of machinery and industrial processes in low-voltage installations in real time. The following display sizes are available: 4.3”, 7”, 10.1” and 15.6 for Compact HMI Pro Series. The Astraada One Compact HMI Pro series can be connected via various interfaces and also have their own digital and analogue inputs and outputs.
3.1 Overview 3.1.1 Compact HMI Pro 4/7 X1 plug 12-pin or X10 plug 2-pin Fig. 1: Overview of Compact HMI Pro 4/7 (rear) Designation Designation Display 4.3 or 7 inch Debug interface (do not use - only for Service Engineers) Fastening clip (2 or 3 pcs) Power supply (only version S01 and S02)
3.1.2 Compact HMI Pro 10/15 Fig. 3: Overview of Compact HMI Pro 10/15 (rear) Designation Designation Display 10.1 or 15.6 inch CAN-Bus [CAN0] LEDs: PWR, Run/Stop, Error RS-232 [COM1] / RS-485 [COM2] LEDs: Power supply, digital I/O Debug interface (do not use - only for Service Engi- neers) Earth connection CAN bus [CAN1] (only version S05)
Scope of delivery and accessories Scope of delivery → Device Accessories The following accessories are available as options H001 or separately via the order number. Order number Valid for Remarks S-02020105-0100 Compact HMI Plug kit: Pro 4 1 x 12-pin plug-in connector for the digital inputs/out- puts and power supply, Weidmüller BLZF Compact HMI Pro 7...
Product features 3.3.1 Assembly Devices from the Astraada One Compact HMI Pro series are designed for installation in a front panel or in a control cabinet in a rough industrial environment. 3.3.2 Processor In its basic configuration, the device is equipped with an 800 MHz ARM ®...
Real-time clock A software interface permits the current time and date to be set and read on a real-time clock with bat- tery back-up. microSD card The standard commercial microSD card interface (S03 – S05) allows data to be written to or read from memory cards.
Assembly 4.1 Preparation for installation The devices are intended for installation in a rectangular cut-out on a front panel. The support material must be rigid. Prerequisites: → The device must have a clear space of at least 20 mm all round at the rear, to allow sufficient air circulation.
4.1.2 Compact HMI Pro 4 installation cut-out Fig. 5: DC2004 and ET2004 installation cut-out Cut a rectangular installation cut-out in the support material: Height: 86.8 mm Width: 123.8 mm Max. corner radius: 3.0 mm Optimum thickness of support material: Protection rating IP65 with twist-lock catches: only at 1.5–3.0 mm Optimum: 1.5–2.0 mm Max.
4.1.4 Compact HMI Pro 7 installation cut-out Fig. 7: Compact HMI Pro 7 and ET Pro 7 installation cut-out Cut a rectangular installation cut-out in the support material: Height: 136.5 mm Width: 187.0 mm Max. corner radius: 3.0 mm Optimum thickness of support material: Protection rating IP65 with twist-lock catches: only at 1.5–3.0 mm Optimum: 1.5–2.0 mm...
4.1.6 Compact HMI Pro 10 installation cut-out Fig. 11: Compact HMI Pro 10 and ET-Pro 10 installation cut-out Cut a rectangular installation cut-out in the support material: Height: 174.5 mm Width: 254.9 mm Max. corner radius: 3.0 mm Optimum thickness of support material: Protection rating IP65 with additional clamps: only at 1.5–3.0 mm Optimum: 1.5–3.0 mm Max.
4.1.8 Compact HMI Pro 15 installation cut-out Fig. 13:Compact HMI Pro 15 and ET-Pro 15 installation cut-out Cut a rectangular installation cut-out in the support material: Height: 260 mm Width: 402 mm Max. corner radius: 3.0 mm Thickness of support material: Optimum: 2.0–3.0 mm Max.
4.2 Installation 4.2.1 Compact HMI Pro 4/7 installation Fig. 14: Opening the twist-lock catches Device with twist-lock catches: make sure that the twist-lock catches are turned anti-clockwise to the limit and are fully open (1). Fig. 15: Installation in an installation cut-out, example with 4 fastening clips 2nd Making sure the alignment is correct, push the device evenly into the installation cut-out until the 2 or 3 fastening clips snap into place.
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Fig. 16: Device clipped into place in the installation cut-out, example with 4 fastening clips Make sure that the device is lying flush all round. Device with twist-lock catches: Use a T9x50 screwdriver to tighten the twist-lock catches to a maximum of 0.4 Nm.
4.2.2 Compact HMI Pro 10 installation Fig. 18: Installing in the installation cut-out Prerequisites: → The tensioning clamps are not attached to the device. Making sure the alignment is correct, push the device evenly into the installation cut-out. NOTICE Damage to the device! If the device is mounted carelessly, it may fall out of the installation cut-out or get damaged.
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2nd Make sure that the device is lying flush all round. Fig. 19: Hooking in the tensioning clamps (at the rear) Attach the device with 2 tensioning clamps: Hook in the tensioning clamps diagonally opposite each other on the cover and tighten the screws slightly. Fig.
4.2.3 Compact HMI Pro 15 installation Fig. 21: Installing in the installation cut-out Prerequisites: → The tensioning clamps are not attached to the device. Making sure the alignment is correct, push the device evenly into the installation cut-out. NOTICE Damage to the device! If the device is mounted carelessly, it may fall out of the installation cut-out or get damaged.
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2nd Make sure that the device is lying flush all round. Fig. 22: Hooking in the tensioning clamps (at the rear) Attach the device with 2 tensioning clamps: Hook in the tensioning clamps diagonally opposite each other on the cover and tighten the screws slightly. Fig.
5 Connection WARNING Uncontrolled and unpredictable operational behaviour! The failure of certain components in electronic control systems may result in uncontrolled and unpredictable operational behaviour. All types of failure and the associated fuse systems are to be taken into account at system level. ...
5.1.1 Connecting the power supply CAUTION Live parts! Before starting any work on the device, switch off all power supplies, including those of connected peripherals. 5.1.2 Compact HMI Pro 4/7 power supply Connect the power supply to plug X1 according to the following table. (only for version S03 – S05) Fig.
Assignment L0+ 24 V Power supply 24 V DC (–15 %/+20 %) Astraada One Compact HMI Pro 4 S01 and S02 (PLC internal): max. 0.3 A Astraada One Compact HMI Pro 7 S01 and S02 (PLC internal): max. 0.3 A –...
– The following counterparts have been tested for the S2C-SMT 3.5 plug-in connector (Weidmüller), and may be used with the device: → B2CF 3.50/12/180 Data connections 5.2.1 Block diagram...
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Fig. 27: Block diagram of Compact HMI Pro...
5.2.2 Digital inputs and outputs (not all modules) The digital outputs are positive switching 24 V outputs with an output current of max. 500 mA. They have a common reference potential (GND) with the supply voltage. NOTICE Damage to the inputs or the device! Voltages above ±32 V can damage the inputs or the device.
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Fig. 29: Digital input-and outputs, Compact HMI Pro plug of rows 2 X1 with LEDs 1 to 8 Digital inputs and outputs, connector X1 of rows 2 Bez. Belegung DO 1 digital output 1 DI 1 digital input / counter input 1 digital output 2 DI 2 digital input / counter input 2...
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Data from the digital outputs Feature Value Description Type of output Semiconductor Non-storing, current supplying (positive switching) Protective circuit for 41 V clamping volt- Fast de-excitation (must be provided exter- inductive loads age (typ.) compared nally) to +24 V Status display One orange LED per output Lights up at logical 1 Overload protection...
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Fig. 30: Circuit diagram of the principles of positive switching, output Data from the digital inputs Feature Value Description Type of input Type 1, 3 Acc. to IEC 61131-2 Current consuming (positive switching) Cable length max. 30 m For unshielded connection cables Cables over 30 m in length must be shielded.
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Fig. 31: Circuit diagram of the principles of positive switching, input Fig. 32: Operating ranges of digital inputs (type 1/3) Designation Designation “ON” range Transition range “OFF” range Signal-to-noise ratio < 1 V...
5.2.3 Counting inputs (C) The 4 digital inputs can also be used as counter inputs (C1-C4). can be enabled by licensing (also possible later). The counter inputs C1-C4 have a fast filter; the unipolar inputs I5-I16 have hysteresis. The counter in- puts are connected to the signals of the other unipolar inputs.
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Examples for counters: capture input or Z input Fig. 34: Counter with capture input Designation Designation – Up, A (CNT0) Down, B (CNT0) Capture (rise), Z (CNT0) Counter CNT1 is not available in this configuration. Data from the counter inputs Counter inputs Function Value...
5.2.4 Analogue inputs (not all modules) Basic considerations for connecting analogue inputs → An analogue input channel always consists of two connections: AI (U) or AI (U/T) and AGND. → The AI (U/T) channels can measure either voltages (U) or evaluate PT100(0) sensors. →...
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Data from analogue inputs Data from analogue inputs Feature Value Description Cable length max. 30 m Applies to unshielded connection cables. Cables over 30 m in length must be shielded. – Modulation method Delta-sigma modula- tion – Shared points be- AGND reference tween the channels –...
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Operating modes for the analogue inputs NOTICE Damage to channel High voltages can damage analogue channels, stopping them from working correctly. Ensure the input voltage does not exceed ±30 V. Operating mode: voltage input AI (U) Feature Value Description –...
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Operating mode: voltage input AI (U) Feature Value Description – Analogue filtering Second-grade low- pass filter; cut-off fre- quency 650 Hz – Greatest temporary 1% of measuring deviation during range electrical error test- ing according to IEC 61131-2 Operating mode: temperature inputs AI-PT Feature Value Description...
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Operating mode: temperature inputs AI-PT Feature Value Description – Analogue filtering Second-grade low- pass filter; cut-off fre- quency 650 Hz – Greatest temporary 1% of measuring deviation during range electrical error test- ing according to IEC 61131-2...
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Voltage input AI (U) Fig. 36: Connection example: voltage input Only use the corresponding AGND for each voltage input. Do not connect AGNDs from different channels. AGNDs from different channels must always be connected separately to plug X1. ...
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Temperature measurement AI (T) Fig. 37: Connection example: temperature measurement Description PT 100 with 2-wire connection PT 100 with 3-wire connection Only use the corresponding AGND for each input. Do not connect AGNDs from different channels. Do not connect to the common GND. The required connections can already be found on the cir- cuit board.
5.2.5 Ethernet The onboard Ethernet adapter has one 10/100 Base-T interface with RJ-45 connection for networking. The Ethernet interface X4 (eth0) can be used as a standard Ethernet interface. Fig. 38: Ethernet interface X4 Assignment of the Ethernet interface plug X4 Assignment Assignment TX–...
5.2.6 EtherCAT The onboard Ethernet adapter has two RJ-45 10/100 Base-T connections for networking. The Ethernet interface X5/6 (eth1) is configured as an EtherCAT master by default but also can be used as standard Ethernet interface. Fig. 39: EtherCAT interface X5 Assignment of the EtherCAT interface plug X5 Assignment Assignment...
5.2.7 USB Devices with a USB interface can be connected to the USB host port (Rev. 2.0). Suitable USB device classes are: CODESYS user: USB thumb drive only Linux level: USB thumb drive or mouse Fig. 40: USB interface X3 Assignment of the USB interface plug X3 Assignment Assignment...
USB thumb drives can be inserted and removed during operation. The inserted USB thumb drive is de- tected automatically and appears in the Linux directory/media/usbX. When the USB thumb drive is re- moved, the directory /media/usbX is again removed from the directory structure. Either the first partition on the USB thumb drive, or, if the memory is not partitioned, the entire memory will be connected, i.e.
For Baud rates, settings and cable lengths, comply with the recommendations of CiA-303-1. Example: at 1 Mbit, max. 25 m 5.2.9 Serial interfaces (from S04 onwards only) The module has the two serial communications interfaces 1x RS-232 (COM1) and 1x RS-485 (COM2), which are connected via the common RJ45 plug X6.
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As far as possible, the assignment of the interfaces should be carried out in accordance with the specifications given in “MODBUS over Serial Line; Specification and Implementation Guide V1.02”. Signal interference and terminating resistor To minimise interference, the following instructions must be complied with. Actively driven bus →...
Operation Switching on and off NOTICE Damage or malfunction! Do not insert, connect, undo or touch any connections while the device is in operation. Before starting any work on the device, switch off all power supplies, including those to any con- nected peripherals (externally powered encoders, programming devices etc.).
Initial start-up of the network 6.2.1 Web interface configuration The device must be connected to the network with the correct settings before it can be used. NOTICE Damage to property! Before connecting the power supply, ensure that all cabling and the polarity of all the connections are correct.
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The web configuration page will be displayed. Fig. 45: List of web interface settings Click on the “Network” link. The “Network Configuration” page will be displayed. Fig. 46: “Network Configuration” page Check the network settings and make any changes in the text boxes, if required. Compact HMI Pro 4/7 configuration: ETH0 = X4, ETH1 = X5 Compact HMI Pro 10/15 configuration: ETH0 = X4, ETH1 = X6 Save the settings by clicking on “Save”.
10th In order to accept all of the modified settings, reboot the device: Briefly disconnect the device from the power supply. – or – Click on “Reboot” in the web interface and then confirm on the next page by clicking on “Reboot Module”.
Fig. 48: Network settings 3rd If necessary, press the ”Edit” button and change the network setting accordingly (IP address, net mask, gateway). 4th Press the ”Next” button. The page with the network settings summary appears. Fig. 49: Network settings summary 5th To change other settings or to correct changes, press the “Back”...
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CODESYS inactive: the firmware controls the LEDs. CODESYS active: only the CODESYS runtime system (CODESYS Runtime) controls the LEDs. Location of the operating status LEDs The Run/Stop and Error LEDs display the system status. Fig. 50: Location of the operating status LEDs Meaning PWR (green) Shows that the power supply to the module electronics is correct.
6.3.2 Function key (S1) Fig. 51: Function key (S1) Function key (S1) Operating status Action Command Boot phase Press. Change to maintenance mode CODESYS PLC/ Press briefly. Change between PLC run and stop mode CP1131-P Press and hold. Stop PLC with reset of variables (cold reset) 6.3.3 Real time clock with battery back-up Setting the date and time The time can be set via the web configuration page or the CODESYS V3 library.
6.3.4 microSD Card (not all modules)) WARNING Serious injury as a result of uncontrolled and unpredictable operational behaviour! Inserting or removing the microSD card can result in the device malfunctioning. The failure of electronic control systems may result in uncontrolled and unpredictable operational behaviour. ...
Troubleshooting 6.4.1 No network connection Check the wiring/switch. Check whether an IP address has been assigned twice. Check the network settings on the PC: The subnet and subnet mask must match the settings in the controller. Check firewall/anti-virus programs on the PC.
7 Servicing / Maintenance Repairs and corrective maintenance may only be carried out by the manufacturer or its authorised cus- tomer service centres. 7.1 Maintenance WARNING Uncontrolled and unpredictable operational behaviour! Failures or malfunctions may result in uncontrolled and unpredictable operational behaviour. ...
7.3 Chemical resistance 7.3.1 Resistance of the touch screen The active area of the touch screen is resistant to the following chemicals when exposed to them for a period of up to an hour at a temperature of max. 21 °C: Domestic and industrial chemicals Detergent, all-purpose cleaners, washing-up liquid, glass cleaner, hydrogen peroxide (3%), Lysol Ethanol, isopropanol, acetone, methyl ethyl ketone, toluene, concentrated hydrochloric acid, petroleum...
Disassembly 8.1 Disassembling the Compact HMI Pro 4/7 Disconnect the device and associated peripherals from the power supply. 2nd Unplug all plugs and cables. Device with twist-lock catches: Using a T9x50 screwdriver, fully open the twist-lock catches and turn them anti-clockwise to the stop. NOTICE Damage to the device! If the device is disassembled carelessly, it may fall out of the installation cut-out or get damaged.
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Fig. 53: Pushing the device out of the installation cut-out Push the device evenly forwards out of the installation cut-out.
8.2 Disassembly of the Compact HMI Pro 10/15 Disconnect the device and associated peripherals from the power supply. 2nd Unplug all plugs and cables. NOTICE Damage to the device! If the device is disassembled carelessly, it may fall out of the installation cut-out or get damaged. ...
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Remove the 8 tensioning clamps. Fig. 57: Pushing the device out of the installation cut-out Push the device evenly forwards out of the installation cut-out.
Disposal The device contains the following components which need to be disposed of separately: → Metals → Electronic components → Battery The respective national regulations for the disposal of electrical appliances in B2B business apply. The following options are available for disposal of the device: Disposal by the manufacturer Unless otherwise agreed, devices can be returned for disposal.
10 Information and options Astraada One Compact Compact HMI Pro Compact HMI Pro 7 Compact HMI Pro Compact HMI Pro 15 HMI Pro Dialog controller Display WQVGA WVGA WXGA WXGA 4.3” 7” 10.1” 15.6” Diagonals Item no. (Single Core) S-01010103-0101 S-01010103-0104 S-01010103-0105 S-01010103-0108...
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Dimensions (WxHxD) 161 x 103 x 46 mm 224 x 152 x 46 mm 283 x 198 x 55 mm 425 x 280 x 55 mm Weight approx. 450 g approx. 600 g 2.5 kg approx. 3 kg Ambient temperature Compact HMI Pro 4 ;...
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Protection class Isolation protection EN 61131-2; 500 VDC test voltage IP20, front IP54 ( IP65 only with all tensioning Protection rating IP20, front IP54 (IP65 only with twist locks catches tightend) clamps attached) Front membrane Autoflex Outdoor use Autoflex is unsuitable for long-term exposure to direct sunlight. Power supply (24 V power supply unit) Supply voltage +24 VDC (-15% / +20%) SELV max.
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No. plugging/unplugging cy- max. 1,000 cles CAN bus interfaces No. / type of interface up to 2x CAN bus Connection system RJ45 Protocols Standard: CAN Layer 2, CANOpen Master Option: J1939 Serial interfaces Up to1x RS-232/1 x RS-485 No. / type of interface Connection system RJ45, combiport Protocols...
10.1 Type plate Kundenmaterialnummer Fig. 58: Type plate (example) Designation Designation Product description Default password Order number / serial number / Supply voltage and maximum version identification current Customer material number QR code (identification no.) Manufacturer’s logo Production date (year/week) Manufacturer (manufacturer’s Conformity marking address)
10.2 Device variants and identification Designation Order number Features 4.3” display, RTC, µSD card slot , 2 x Ethernet Compact HMI S-01010103-0101 Pro 4 S01 Compact HMI S-01010103-0201 + 1 xCAN bus,1 x RS232; 1 x RS485 Pro 4 S02 Compact HMI S-01010103-0401 + 4 x AI, 4 x DI , 4 x DO...
10.3 Options and extensions Options are ordered via the combination "Order number option1 option2…” e.g.: S-01010104-0204 S001 S002 H001 In addition to the order number, additional extensions in the form of hardware, software and custom- ised options are indicated as follows: ption code Option type S000-S999...
11 Certificates 11.1 Standards Applicable directives → EMC Directive 2014/30/EU RoHS Directive 2011/65/EU → Applicable standards → Standard EN 63000:2019-05 → PLC standard EN 61131-2:2008-4 → Emission standard EN 61000-6-3:2012-11 → Safety provisions DIN EN 61010-2-201...
12 Appendix 12.1 Notes on copyright and the software licence The device’s firmware contains free software. Parts of this software are available under the following and other open source licences: → GNU General Public License (GPL) → GNU Lesser General Public License (LGPL) →...
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