DAV TECH PPE2K Use And Maintenance Manual

Two-component electronic pressure plate pump server

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TWO-COMPONENT ELECTRONIC PRESSURE
COD.: DTVI_PPE2KSR_2428
REV.: 00
DATE: 12/07/2024
PLATE PUMP PPE2K SERVER
TRANSLATED FROM ORIGINAL
Read carefully before use!
EN

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Summary of Contents for DAV TECH PPE2K

  • Page 1 TWO-COMPONENT ELECTRONIC PRESSURE PLATE PUMP PPE2K SERVER COD.: DTVI_PPE2KSR_2428 TRANSLATED FROM ORIGINAL REV.: 00 Read carefully before use! DATE: 12/07/2024...
  • Page 2: Table Of Contents

    IRST START ........................44 AILY COMPONENT START ........................44 AILY COMPONENT SHUTDOWN COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 3 LARM LIST ............................. 57 ESSAGE LIST END OF LIFE ............................ 58 COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 4: General Information

    If you have any doubts about the interpretation or reading of this document, please contact the manufacturer. DAV Tech declines any responsibility relating to improper use of the component. Observe the specifications in this manual.
  • Page 5: Symbology

    Qualified technician made available by the manufacturer to carry out operations of a complex nature in particular situations, or in any case as agreed with the customer. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 6: Reference Standards

    The reference standards and directives of this manual are the following: Directives • 2006/42/EC – Machinery Directive; COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 7: Declaration Of Incorporation (Annex Ii B Dir. 2006/42/Ec)

    USE AND MAINTENANCE MANUAL 1.3 Declaration of incorporation (Annex II B DIR. 2006/42/EC) Manufacturer's name: DAV Tech Srl Address: Via G. Ravizza, 30, .36075, Montecchio Maggiore (VI) DECLARES THAT THE ALMOST MACHINE Component: PPE2KSR Two-component electronic pressure plate pump in...
  • Page 8: Glossary

    Touch screen that allows the user to interact with a graphic interface using their Touch screen fingers or objects. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 9: Service And Manufacturer Contact Details

    (or the service center if present) directly, specifying the identification data of the component. The customer can make use of the technical and commercial support of local agents or importers, who are in direct contact with the company DAV Tech Srl. Company name...
  • Page 10: Presentation And Operation

    If it is necessary to use several fluids with the same pump, the system must be thoroughly cleaned to prevent residues from the previous processing from affecting the work to be performed. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 11: Special Versions

    2.2. Connecting them to other systems or products with features not listed in this manual may break them. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 12 (also useful as a safety, even if the main safety on the cylinder is made by the interceptors). COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 13: Useful Tips

    COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 14: Exploded

    Pressing dishes Pneumatic cylinders Position of drums Lock drums Handling wheels COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 15 Flat Rise Button Flat Down Button Detail of push-button panel and pneumatic unit COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 16 Bottom view Example of CE plate on the component in position 01 with the relevant data COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 17: Technical Data

    As specified above, fluid "A" is used to indicate resin and fluid "B" is used as hardener. These two fluids are not to be reversed for any reason, otherwise the system will be ruined. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 18 You can request the 3D of the component in the desired version from the manufacturer without any obligation. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 19: Safety

    Be very careful when servicing the component, especially when working with very heavy components. If necessary, get help. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 20 The component is manufactured in compliance with the technical safety standards in force at the time of its construction. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 21: Component Safety Devices

    Acoustic signals: These are devices that are used to alert personnel of a particular event (it can be an error or even the end of the cycle, depending on the settings) COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 22: Static Signaling Devices

    "OFF". In addition, their opening is allowed only to personnel in charge of operating inside the cabinet. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 23: Electrical And Pneumatic Disconnecting Devices

    2.1). Use the emergency button only when you need it. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 24: Signaling Devices (Light And Sound)

    Product Level Alarm (A or B) Flashing red P.I. Continuous red There is an active alarm COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 25: Free Useful Spaces

    There are no risk zones in this component, as all zones are covered by special security, as can be seen in the next chapter "Residual risk zones". COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 26: Residual Risk Areas

    The component is also free of burrs, corners and cutting edges; however, it is required to pay the utmost attention during loading and unloading not to hit body parts against the pallet. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 27: Transport And Handling

    Description Units of Value Measurement Component Mass COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 28: Installation

    During the testing phase of the component, checks are carried out to be sure that the brakes are working correctly and are not defective. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 29: Connections

    (No. 25 chapter 2.1). COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 30: Fluidic

    If even one of the above points does not comply, commissioning must not be carried out. Commissioning should only be carried out when all points have been successfully completed. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 31: Software

    Access and modification of the parameters in the menu is allowed only with the prior authorization of the manufacturer's technicians COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 32 COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 33: Home Screen

    20) Button to access the settings menu (chapter 6.2); 21) Manual activation button for the "A" or "B" fluid pumps. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 34: Settings Menu Screen

    10) Previous: Go back to the previous menu, see chapter 6.1 COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 35: Parameters Screen

    COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 36: System → Parameters Screen

    7) Back: Allows you to return to the main menu (chapter 6.2). COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 37: Pdp Pump → Parameters Screen

    8) Back: Button to return to the SETTINGS menu (chapter 6.2). COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 38: Ppe Pump → Parameters Screen

    11) Back: Button to return to the SETTINGS menu (chapter 6.2). COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 39: Screen Parameters → Ppe Pump A - B

    13) Back: Button to return to the SETTINGS menu (chapter 6.2). COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 40: Parameters → Layers Screen

    8) Back: Button to return to the SETTINGS menu (chapter 6.2). COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 41: Parameters → Compensation Screen

    From this screen, you can create new user groups, new users, delete groups, or import or export user groups. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 42: Profinet Screen

    Alarm: Indicates if there are active alarms on the component (PPE Pump); g) Drum level OK: Indicates whether the drum level is suitable for continuing with processing; COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 43 4) Back: Button to return to the SETTINGS menu (chapter 6.2). COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 44: Manual Controls Screen

    7) Back: Button to return to the SETTINGS menu (chapter 6.2). COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 45: Procedure

    The manufacturer accepts no responsibility if they are lost during use. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 46: First Start

    Always follow the instructions of the manufacturer's technicians in case there are problems or there are special procedures to follow. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will DATE: 12/07/2024 be punished according to the law.
  • Page 47: Daily Component Start-Up

    If the product is not removed from the pipe through the purge valve, the product tends to separate, generating problems for the fluidic system. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 48: Extraordinary Component Shutdown

    Remove the key from the lock. This operation must be carried out by the maintenance manager (electrical side). COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 49 Pull the key out of the lock This operation must be carried out by the maintenance manager (mechanical side). COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 50: Extraordinary Component Start-Up

    This operation must be carried out by the maintenance manager (mechanical side). To start machining the component, see chapter 7.6 COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 51: Start Of Processing

    Therefore, it is not possible to create or edit recipes from within the component COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 52: Machining Block

    Open the valve and remove the fluid until it reaches a pressure of less than 1 bar; Close the valve. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 53: Fluid Container Change

    Lock the barrel with the appropriate straps. Now the component is ready to continue machining. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 54: Service Connection

    COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 55: Maintenance

    Annual If the pump seals need to be changed, it is advisable to call the manufacturer. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 56: Component Condensate Emptying

    Turn the knob (B) to open the drain valve to drain the condensate; • Close the drain valve; • Set the working pressure. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 57: System Messages

    Once all alarms have been reset, press the AUX RESET button from the hand control (No. 30 chapter 2.1). COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 58: Alarm List

    (A - B) (1 – 2) DOSING SYSTEM ALARMS COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 59 (A – B) component itself. COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law. DATE: 12/07/2024...
  • Page 60: Message List

    Emptying the master cycle cup Remove the glass of product by reference weight COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.
  • Page 61: End Of Life

    COD.: DTVI_PPE2KSR_2428 DAV TECH SRL REV.: 00 Any reproduction (total or partial) of this document not authorized by the manufacturer will be punished according to the law.

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