Page 1 Grid Solutions Multilin DAP-416 Multi-function Substation Server Instruction Manual 994-0147 Version 1.00 R0 GE Information...
Page 2 GE Grid Solutions Copyright Notice © 2016, General Electric Company. All rights reserved. The information contained in this online publication is the exclusive property of General Electric Company, except as otherwise indicated. You may view, copy and print documents and graphics incorporated in this online publication (the “Documents”) subject to the following: (1) the Documents may be used solely for personal, infor-...
Page 3: Table Of Contents
Table of contents PRODUCT SUPPORT Access the GE Grid Solutions Web site............... 5 Search GE Grid Solutions technical support library ..........5 Contact GE Grid Solutions technical support ............6 GE Grid Solutions address .................... 6 Product returns ......................6 ABOUT THIS DOCUMENT Purpose ..........................
Page 4 100Base-FX hot standby fiber optic Ethernet adapter ........40 Configuration options..........................40 COM2 port adapter ......................41 Configuration options..........................41 Redundant twisted-pair Ethernet + COM2 port adapter........42 Configuration options..........................43 USB KVM and audio adapter ..................44 Configuration options..........................44 GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 5 Task 1: Start up the DAP-416 ..................70 Task 2: Set up the network interface ................70 Task 3: Test the network connection................71 USING THE DAP-416 Front panel LED indicators..................73 System status LEDs ............................74 DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 6 Remove configuration data and sensitive information from the DAP-416..87 Removing configuration data on a PC ..............88 Equipment disposal .....................88 STANDARDS & PROTECTION Compliance standards ....................89 LIST OF ACRONYMS Acronym Definitions ....................93 MISCELLANEOUS Warranty ........................97 Revision history ......................97 GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 7: Product Support
DAP-416 Multi-function Substation Server Product Support Product Support If you need help with any aspect of your GE Grid Solutions product, you can: • Access the GE Grid Solutions Web site • Search the GE Technical Support library • Contact Technical Support Also covered are: •...
Page 8: Contact Ge Grid Solutions Technical Support
PRODUCT SUPPORT Contact GE Grid Solutions technical support GE Grid Solutions Technical Support is open 24 hours a day, seven days a week for you to talk directly to a GE representative. In the U.S. and Canada, call toll-free: 1 800-547-8629...
Page 9: About This Document
Related other manufacturers’ products, such as protective relays and communications equipment Additional documentation For further information about the DAP-416, refer to the following documents. • DAPserver Studio, Quick Start Guide (GE part number SWM0092) • DAPserver Studio User Guide (GE part number SWM0089) • Module layouts, as available...
Page 10: How To Use This Guide
Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Indicates practices that are not related to personal injury. GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 11: Before You Start
Turn off all power supplying the equipment in which the DAP-416 is to be installed before installing and wiring the DAP-416. • Operate only from the power source specified on the installed power supply module. • Beware of potential hazards and wear personal protective equipment. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 12: Warning Symbols
If the DAP-416 is used in a manner not specified in this manual, the protection provided by the equipment may be impaired. • Changes or modifications made to the unit not authorized by GE Grid Solutions could void the warranty. Warning symbols Table 1 explains the meaning of warning symbols that may appear on the DAP-416 or in this manual.
Page 13: Regulatory Compliance Information
The environmental protection use period (EPUP), as defined in PRC SJ/T11363- 2006, for the DAP-416 hardware assemblies listed in Table 2, is in excess of 20 years. Table 2: RoHS Material Declaration Data Content by Assembly GE part Description Lead Mercury...
Page 14: Product Overview
CHAPTER 1: BEFORE YOU START GE part Description Lead Mercury Cadmium Hexavalent Polybromina Polybrominated number (Pb) (Hg) (Cd) Chromium ted biphenyls diphenyl ethers (Cr6) (PBB) (PBDE) 520-0214LF Hot Standby Ethernet Glass Fiber Optic Assembly 520-0215LF 100Base-FX Hot Standby. Fiber Optic Ethernet Adapter.
Page 15: Hardware Overview
The DAP-416 supports various communication media types through a choice of input/ output (I/0) adapter cards: • Serial (up to 8 configurable 2-port adapter cards): RS-232, RS-485, Fiber Optic (Glass or Plastic) • Ethernet: 10/100BaseT, 100BaseFX, or 10BaseFL/100BaseSX DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 16: Features
Low risk migration solution for retrofitting legacy RTUs – Data integration of multi-vendor substation devices – Standards based protocols such as EC 61850 and EEE 1815 - DNP3 – Online condition monitoring for asset management applications GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 17: Product Identification Number
Archive of SOE reports, alarm records, operator notes, HMI quality changes, database PRFs, and point tags LED indicators Main module System status: Power, Ready, IRIG-B and Network port status Serial port status: Transmit and Receive status per port Power Supplies Power on (Green) DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 18 Output ratings at maximum ambient temperature: – Continuous current: 0.1 A continuous at 300 VAC or 300 VDC – Peak current: 0.28 A peak for 10 ms – Maximum on resistance: 35 ohm – Dielectric isolation: 2 kV GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 19 When the unit is operating above 50 °C ambient temperature, safe handling precautions are recommended to prevent burns. Humidity rating 5% to 95% relative humidity, non-condensing Environmental rating Ingress protection: IP30 (IEC 60529) DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 20: Approvals
To maintain the life of the battery, the battery should be removed if the DAP-416 is to be powered down or stored for more than two weeks. See “Replacing the battery” on page 78. The battery sustains the NVRAM. If the battery is removed, the NVRAM storage is lost. GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 21: Installing The Dap-416
Make power connections and verify operation. See Chapter 5, Powering Up the DAP- 416. Set up the DAP-416 network interface. See Chapter 6, Setting Up the DAP-416. Configure the DAP-416; see Chapter 7, Using the DAP-416. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 22: Required Tools
Visually inspect the unit to ensure it has not sustained any visible damage during transit. If there are visible signs of damage, report it immediately to the carrier. \Verify that you have received all items. GE parts include a unique number, typically in the format XXX-XXXX, that can be used as a reference.
Page 23: First Look At The Dap-416
The DAP-416 contains 13 I/O adapter card slots for the communication cards. The communication cards are powered from the backplane of the DAP-416. The types of communication cards included in your DAP-416 depend on what was ordered for your substation application. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 24: Physical Installation
If you are using a panel cutout, use the following cutout dimensions: Figure 7: DAP-416 front panel dimensions .162 in. 18.3 in. [464.8 mm] [4.1 mm] 17.5 in. [444.5 mm] Cutout for panel mounting GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 25: Battery Installation
Note: This is recommended jumper setting. pin 2 to 3 Disconnects the battery from the NVRAM and date/time Disconnect the battery if the board is to be stored for extended periods. This conserves the battery energy. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 26 CHAPTER 2: INSTALLING THE DAP-416 GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 27: Setting Up Communication Cards
The communication cards are powered from the backplane of the DAP-416. Figure 8: DAP-416 I/O adapter card slots IRIG-B Distribution Slot Network Slots IRIG-B Input Slot USB KVM Slot Serial Communication Slots External Power Source Power Supply and System Fail Alarms DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 28: Types Of Communication Cards
2.6 in-lb [0.294 Nm]. RS-232 adapter The RS-232 Adapter (GE Item No. 520-0207LF) is a standard RS-232 serial I/O adapter card that plugs into any serial communication slot (slots 1 through 8) on the DAP-416. It contains two independently isolated RS-232 serial ports (Port 1 J3 and Port 2 J2) each with a DB-9 connector with common shields.
Page 29: Configuration Options
Pulse Width Modulated (B0xx) Pulse Width Modulated (B0xx) Manchester (B2xx) Manchester (B2xx) AM Modulated (B1xx) Pulse Width Modulated (B0xx) Factory default The factory default setting is DTE on each port. Figure 9: RS-232 adapter top side DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 30: Switch Sw1/Sw2 Configuration
Table 6: RS-232 Card Switch SW3/SW4 Settings Function Pin 6 Signal SW3/SW4 Positions Pin 4 Signal SW3/SW4 Positions DTE (default) DSR Input DTR Output DTR Output DSR Input IRIG-B Enable Ground IRIG-B Output GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 31: Rs-485 Adapter
Figure 14: Switch SW3/SW4 configuration for port IRIG-B) RS-485 adapter The RS-485 Adapter (GE Item No. 520-0208LF) plugs into any serial communication slot (slots 1 through 8) on the DAP-416. It contains two independently isolated RS-485 channels on a single terminal block TB1: Channel 1 on terminals TB1-1 through TB1-5 and Channel 2 on terminals TB1-6 through TB1-10.
Page 32: Factory Default
ON or OFF to select the appropriate channel option. Table 7: RS-485 Card Switch SW1/SW2 Settings Channel Option SW1/SW2 Switch Positions 2-Wire (default) 4-Wire Figure 15: RS-485 Adapter Top Side) GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 33 CHAPTER 3: SETTING UP COMMUNICATION CARDS Figure 16: RS-485 Adapter Bottom Side) DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 34: Switch Sw3/Sw4 Configuration
Figure 17: RS-485 Mode - 12 KOhm (Single Unit Load)) Figure 18: RS-422 120 Ohm Line Termination on TX and RX Figure 19: RS-422 120 Ohm Line Termination with 680 Ohm Pull-Up and Pull-Down Resistors GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 35: Fiber Optic Serial Adapter
Glass Optical Fiber (GOF) Serial with 820-850 nm ST connectors (GE Item No. 520-0209LF) • Plastic Optical Fiber (POF) Serial with 660 nm Agilent Versatile Link connectors (GE Item No. 520-0210LF) The plastic optical fiber is limited to 38.4 kbps operation and a lower operating temperature limit of 0 °C.
Page 36 CHAPTER 3: SETTING UP COMMUNICATION CARDS Figure 20: Glass Optical Fiber Serial Adapter Figure 21: Plastic Optical Fiber Serial Adapter GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 37: Irig-B Input Adapter
CHAPTER 3: SETTING UP COMMUNICATION CARDS IRIG-B input adapter The IRIG-B Input Adapter (GE part number 520-0211LF) plugs into a dedicated IRIG-B slot (slot 9) on the DAP-416. The IRIG-B Input card accepts an IRIG-B signal in one of three input formats through a corresponding connector type: •...
Page 38: Switch Sw1 Configuration
ON or OFF to select the appropriate signal. Table 10: IRIG-B Input Card Switch SW2 Settings Input Signal Option SW2 Switch Positions Fiber Optic (RX) TTL (TB1) (default) BNC (J2) GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 39: Irig-B Distribution Adapter
CHAPTER 3: SETTING UP COMMUNICATION CARDS IRIG-B distribution adapter The IRIG-B Distribution Adapter (GE part number 520-0212LF) is an optional IRIG-B output card to supply a pulse width coded IRIG-B (TTL) signal passed from the IRIG-B Input card to attached devices. The IRIG-B Distribution card provides four channels on a single terminal block.
Page 40: 4-Port Twisted-Pair Ethernet Switch
CHAPTER 3: SETTING UP COMMUNICATION CARDS 4-Port twisted-pair Ethernet switch The 4-Port Twisted-Pair Ethernet Switch (GE Item No. 520-0213LF) is a 10/100BaseT network switch that plugs into the NET1 slot (slot 11) on the DAP-416. It provides local area network connections for up to five Ethernet connections: four RJ-45 connectors on the rear panel and one RJ-45 connector on the front panel.
Page 41: 10Base-Fl Hot Standby Fiber Optic Ethernet Switch
CHAPTER 3: SETTING UP COMMUNICATION CARDS 10Base-FL hot standby fiber optic Ethernet switch The Hot Standby Fiber Optic Ethernet Switch (GE Item No. 520-0214LF) is a 10BaseFL/ 100BaseSX (820 to 850 nm) network switch that supports single-IP redundancy for the DAP-416.
Page 42: 100Base-Fx Hot Standby Fiber Optic Ethernet Adapter
CHAPTER 3: SETTING UP COMMUNICATION CARDS 100Base-FX hot standby fiber optic Ethernet adapter The 100Base-FX Hot Standby Fiber Optic Ethernet Adapter (GE Item No. 520-0215LF) is a 100Base-FX (1300 nm) network switch that supports single-IP redundancy for the DAP- 416. It provides automated fail over between two Ethernet fiber optic network connections (RX1/TX1 and RX2/TX2) that share a single MAC address.
Page 43: Com2 Port Adapter
520-0218 card; see section: “Redundant twisted-pair Ethernet + COM2 port adapter” on page 42. The COM2 Port Adapter (GE Item No. 520-0219LF) provides a single DB-9 connector (P2) wired for an RS-232 DCE signal. The COM2 Port card can support serial connections for the following dial-up interfaces: •...
Page 44: Redundant Twisted-Pair Ethernet + Com2 Port Adapter
CHAPTER 3: SETTING UP COMMUNICATION CARDS Redundant twisted-pair Ethernet + COM2 port adapter The Redundant TP Ethernet + COM2 Port card (GE Item No. 520-0218LF) provides: • Two local area network connections with unique MAC addresses through Ethernet RJ- 45 connectors. The LAN input routes to a three-port Ethernet switch and the WAN input routes to the PC/104-Plus Ethernet Module.
Page 45: Configuration Options
CHAPTER 3: SETTING UP COMMUNICATION CARDS Configuration options There are no selectable options on the Redundant TP Ethernet + COM2 Port card. Figure 28: Redundant TP Ethernet + COM2 Port Adapter Card DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 46: Usb Kvm And Audio Adapter
CHAPTER 3: SETTING UP COMMUNICATION CARDS USB KVM and audio adapter The USB Keyboard, Video, Mouse Adapter (GE Item No. 520-0206LF) plugs into the USB KVM slot (slot 13) on the DAP-416. The card provides connections for setting up a local workstation, including: The card provides connections for the following external devices: •...
Page 47: Connecting To Devices And Networks
Chapter 3, Setting Up Communication Cards. Serial The DAP-416 can support up to 16 serial connections (up to 8 serial adapter cards with 2 ports each) to a variety of GE and other vendor devices, including: • Protective relays •...
Page 48: Network
UTP– Unshielded Twisted RJ-45 Pair – CAT 5 or better Redundant Twisted Pair Ethernet 10/100BaseT UTP– Unshielded Twisted RJ-45 Pair – CAT 5 or better PPP Serial Over External Modem RS-232 Standard RS-232 cable DB-9 GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 49: High-Voltage Installations
The DAP-416 accepts connections to RS-232 type devices through the RS-232 Adapter. The RS-232 Adapter (GE Item No. 520-0207LF) is an RS-232 serial I/O adapter card that plugs into any serial communication slot (slots 1 through 8) on the DAP-416. It contains two independently isolated RS-232 serial ports (Port 1 and Port 2) each with a DB-9 connector.
Page 50: Connections
RS-485 connections The DAP-416 accepts connections to RS-485 2-wire and 4-wire type devices through the RS-485 Adapter. The RS-485 Adapter (GE Item No. 520-0208LF) plugs into any serial communication slot (slots 1 through 8) on the DAP-416. It contains two independently isolated RS-485 channels on a single terminal block: Channel 1 on terminals TB1-1 through TB1-5 and Channel 2 on terminals TB1-6 through TB1-10.
Page 51: 2-Wire Connections
FGND 1 Shield RX1− RX1+ Channel 2 TX2+ IN/OUT TX2− IN/OUT FGND 2 Shield RX2− RX2+ The terminal block positions are numbered from 1 to 10 starting from the bottom of the card. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 52: 4-Wire Connections
TX1+ TX1− FGND 1 Shield RX1− RX1+ Channel 2 TX2+ TX2− FGND 2 Shield RX2− RX2+ The terminal block positions are numbered from 1 to 10 starting from the bottom of the card. GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 53: Fiber Optic Serial Connections
Plastic optical fiber receiver sensitivity is typically –39 dBm LED transmitters are classified as IEC 60825-1 Accessible Emission Limit (AEL) Class 1M. Class 1M devices are considered eye safe to the unaided eye. Do not view directly with optical instruments. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 54: Irig-B Connections
IRIG-B input adapter The IRIG-B Input Adapter (GE Item No. 520-0211LF) plugs into a dedicated IRIG-B slot (slot 9) on the DAP-416. The IRIG-B Input card accepts an IRIG-B signal in one of three input formats through a corresponding connector type: •...
Page 55: Irig-B Distribution Adapter
Figure 36: IRIG-B Input Adapter IRIG-B distribution adapter The IRIG-B Distribution Adapter (GE Item No. 520-0212LF) is an optional IRIG-B output card to supply a pulse width coded IRIG-B (TTL) signal passed from the IRIG-B Input card to attached IEDs. The IRIG-B Distribution card provides four channels on a single terminal block.
Page 56: Hot Standby Fiber Optic Connections
416. They provide automated fail over between two Ethernet fiber optic network connections (RX1/TX1 and RX2/TX2) that share a single MAC address. The 10-BaseFL switch (GE Item No. 520-0214LF) operates at 820-850 nm and the 100BaseFX switch (GE Item No. 520-0215LF) operates at 1300 nm.
Page 57: Network Connections
Ethernet configuration or eth1 for dual Ethernet configuration). To connect a local PC Connect the supplied straight-through Ethernet cable (GE Item No. 977-0209LF) to your to the DAP-416 computer’s network communications port and to the DAP-416's front Ethernet port. Older computers without auto MDIX Ethernet capability may require an Ethernet cross-over cable.
Page 58 BI_D3− BI_D4− BI_D4+ BI_D3+ BI_D4− BI_D3− Table 18: Ethernet Straight-Through Cable (RJ-45) Pin Out DAP-416 Name Name TX_D1+ RX_D2+ TX_D1− RX_D2− RX_D2+ TX_D1+ RX_D2− TX_D1− BI_D3+ BI_D4+ BI_D3− BI_D4− BI_D4+ BI_D3+ BI_D4− BI_D3− GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 59: Modem Connections
DAP-416 COM2 port. Connect using the settings provided below. Adapter Modem Settings: • Baud rate: 38400 bps • Data bits: 8 • Parity: Disabled • Stop bit: 1 Figure 40: Modem to COM2 port 2 adapter Modem DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 60: Local Workstation Connection
Three USB v1.1 compliant Type A ports for USB keyboard, mouse, touchscreen, or other USB device • Single 3.5 mm audio jack for stereo audio output to speakers • High-density D-sub 15-socket connector for video display GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 61 To the command line interface (tty2) at the [root@D400 ~]# command prompt, press Ctrl-Alt-F2. • Back to the HMI session, press Ctrl-Alt-F1. For information on accessing the DAP-416 command line interface, see the Setting Up a Terminal Session topic in the DAP-416 online help. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 62 CHAPTER 4: CONNECTING TO DEVICES AND NETWORKS GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 63: Powering Up The Dap-416
The DAP-416 supports one or two power supplies that provide 5 V to the DAP-416 main module. The following power supplies may be provided in the Power Supply slots: • AC-DC power supply (GE Item No. 520-0217) • DC-DC power converter (GE Item No. 520-0216) For information on installing power supplies, see See “Replacing the power supply”...
Page 64: Redundant Power Supply
Terminal block TB1 is reserved for connecting power from one or two external sources to the DAP-416. • Terminal block TB2 provides contact closure outputs for power supply fail and system fail alarms. GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 65: Wiring Requirements
The primary disconnect device shall be in close proximity to the DAP-416 equipment and easily accessed by the operator. • The primary disconnect device shall be marked as the disconnecting device for the DAP-416 equipment. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 66 First source connected Supply 1 Supply 2 Power Sources to SUPPLY1 terminals. with Optional Second source Redundant DAP- connected to SUPPLY2 416 AC/DC Power terminals. Supply AC Power Source #1 AC Power Source #2 GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 67: Power Supply Alarms
Power Fail alarm is also indicated by the Power LED on the front panel of the power supply turning off. The front panel Power indicator LED is lit when any one power supply is ON, but does not indicate that any one power supply has failed. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 68: System Fail Alarm
The indicator or audible alarm can be wired to operate as follows: • ON when system failure has occurred • ON when system is functioning properly GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 69: Powering Down The Dap-416
LED to go off. Once you have completely shut down the DAP-416, you can safely disconnect the The IP-Server can be shut down at any time by disconnecting power power. input to the unit. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 70 CHAPTER 5: POWERING UP THE DAP-416 GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 71: Setting Up The Dap-416
Refer to the following manuals when configuring the DAP-416: • DAPserver Studio - User Guide (GE part number, SWM0089) • DAPserver Studio - Quick Start Guide (GE part number SWM0092) Set up the DAP-416 The tasks performed to set up the DAP-416 for operation are: •...
Page 72: Default Ip Address
The DAP-416’s assigned IP address (or addresses to support device redundancy) is required to set up the DAP-416 network interface: If this is a newly delivered device from GE, the DAP-416 has an IP address of: 192.168.0.189. Otherwise, you must determine the IP address that has previously been assigned to this device.
Page 73: Task 3: Test The Network Connection
This is the IP address obtained in the procedure: “Set up a new IP address” on page 71. Result: The response indicates if the DAP-416 is running and connected to the network at the expected IP address. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 74 CHAPTER 6: SETTING UP THE DAP-416 GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 75: Using The Dap-416
Once the DAP-416 is powered up, the LED indicators on the front panel of the DAP-416 become active. The indicators provide status information on the operation of the DAP-416. Figure 46: Front panel LEDs DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 76: System Status Leds
Main Module with FPGA revision V1.4 and earlier when using the Redundant TP Ethernet + COM2 Port card (GE Item No. 520-0218LF). To check the FPGA revision, enter dmesg -s 16392 | grep -i FPGA at the DAP-416#>> command prompt and search for FPGA in the output.
Page 77: Shutting Down The Dap-416
Result: The [root@D400 ~]# linux command prompt appears. Enter shutdown -r now. Result: The DAP-416 software shuts down and then restarts automatically. Once the restart is complete, you can log back into the DAP-416. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 78 CHAPTER 7: USING THE DAP-416 GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 79: Servicing The Dap-416
Removing the DAP-416 main module You need to remove the DAP-416 main module from the chassis to access the system battery and the main CompactFlash card for maintenance. Figure 47: DAP-416 Main Module DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 80: Replacing The Battery
You can access the battery compartment by removing the DAP-416 main module from the chassis. The battery holder BT1 is located near the front corner of the board, behind the two rows of Serial Port Status LEDs. Figure 48: DAP-416 Battery Location GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 81: Before You Remove The Battery
Supported battery types The DAP-416 is supplied with a 1/2AA 3.6 V 0.9 Ah Lithium Thionyl Chloride non- rechargeable battery (GE Item No. 980-0038). The following battery types may be used as a replacement. Table 24: Supported Battery Types Manufacturer Manufacturer part number.
Page 82: Checking Voltage
DAP-416 is powered down for extended periods or stored. For long-term storage: • Remove the battery • Keep the equipment at temperatures and humidity below normal • Avoid shorting or loading while stored GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 83: Dual Ethernet Upgrade Kit With Card 580-3410
Ethernet network connections. This upgrade kit contains the following components: • PC/104-PLUS 10/100/1000BASE-TX Dual Ethernet card (GE part number 580-3410) • Ethernet card to main board cable assemblies (GE part numbers 977-0544 and 977- 0549) • Phillips screws (4 pieces) •...
Page 84 LAN1/2 connector polarity tab keying feature to be facing in from the card edge. Attach the Ethernet Module card to the expansion slot and secure using the four provided Philips screws. GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 85 Figure 51: Dual Ethernet upgrade kit with card 580-3410 - attach Ethernet module card Re-insert the DAP-416 main module. Power up the DAP-416 and configure the network connections as required using DAPserver Studio. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 86: Changing The Compactflash
• GE part number: 160-0142 (16 GB Industrial Temp CompactFlash, DMA Access) for the User CompactFlash (Used on 520-0232LF - RoHS compliant main board) DAP-416 1.6 GHz CompactFlash cards can be identified by the “1.6GHz+” text on the CompactFlash label.
Page 87: Replacing The Power Supply
The DAP-416 may be supplied with an optional redundant power supply (in Slot 2) to provide dual hot swappable power supplies. The power supply module is accessible and easily replaced from the DAP-416 front panel. DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 88 (applying a torque of no more than 5.8 in-lb [0.66 Nm]) on the front panel. Verify that the Power LED is illuminated on the replaced power supply unit. GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 89: Service Life
Destroy the compact flash card in order to prevent access to the user flash card content. GE recommends that you destroy the device (i.e., shred, disintegrate, pulverize, or incinerate by burning the device in a licensed incinerator) as per Draft NIST Special...
Page 90: Removing Configuration Data On A Pc
To prevent non-intended use of the unit, remove the modules, dismantle the unit, and recycle the metal when possible. Other than the battery, there are no special requirements for disposal of the unit at the end its service life. GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 91: Compliance Standards
<= 16 A per phase and not subject to conditional connection To comply, all RS232 cables must be double shielded (that is, foil shield plus braid). DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 92 Standard Name Description Test Specification IEC 61010-1 Safety requirements for electrical equipment for measurement, control and laboratory use - General requirements IEC 60255-5 Insulation coordination for measuring relays and protection equipment- Requirements and tests GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 93 Standard Name Description Test Specification IEEE 802.3 CSMA/CD Access Method (and physical layer specifications) IEC 61850-3 Communication networks and systems in substation – General requirements IEEE 802.3 CSMA/CD Access Method (and physical layer specifications) DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 94 APPENDIX A: STANDARDS & PROTECTION GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 95: List Of Acronyms
Data Carrier Detect Data Communications Equipment Digital Fault Recorders Distribution Management System DPMS Display Power Management Signaling Data Terminal Equipment The new mark of conformity for CU (Customs Union) countries Electronic Industries Alliance Electromagnetic Capability DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 96 Medium Dependent Interface, Crossover Metal oxide semiconductor milliseconds, unit of measure Network Interface Card Newton-meter, measure of energy Network Time Protocol NVRAM Non-Volatile Random Access Memory Personal Computer Programmable Logic Controllers Plastic Optical Fiber GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 97 Transmit Unified coarse thread Unified fine thread Universal Resource Locator Universal Serial Bus Unshielded Twisted Pair Volt Amps, unit of measure Volts, Alternating Current, unit of measure Volts, Direct Current, unit of measure DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 98 APPENDIX B: LIST OF ACRONYMS GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 99: Appendix D: Miscellaneous
This appendix provides the warranty and revision history. Warranty For products shipped as of 1 October 2013, GE Grid Solutions warrants most of its GE manufactured products for 10 years. For warranty details including any limitations and disclaimers, see the GE Grid Solutions Terms and Conditions at https://www.gegridsolutions.com/multilin/warranty.htm...
Page 100 APPENDIX D: MISCELLANEOUS GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 101 RS-232 adapter switch sw3/sw4 ...........28 RS-485 adapter switch sw1/sw2 ...........30 RS-485 adapter switch sw3/sw4 ...........32 CONFIGURATION DATA CABLING removal from GE device ..............87 overview ....................46 removal from PC ..................88 requirements ..................48 DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL GE INFORMATION...
Page 102 FACTORY DEFAULT fiber optic serial adapter ..............33 IRIG-B input adapter ................35 LEDS RS-232 adapter ..................27 front panel ....................73 RS-485 adapter ..................30 serial port status ..................74 FEATURES .....................14 LOCAL FIBER OPTIC SERIAL ADAPTER ............33 GE INFORMATION DAP-416 SUBSTATION SERVER INSTRUCTION MANUAL...
Page 103 ....................12 RoHS ......................11 hardware ....................13 REMOVE product ...................... 12 battery ......................79 main module ...................77 REMOVE CONFIGURATION DATA from GE device ..................87 from PC ......................88 PANEL REPAIR ......................97 front ......................21 REPLACE mount ......................22 battery ....................78, 79 rear ......................
Page 104 SWITCH SW3/SW4 CONFIGURATION RS-232 adapter ..................28 RS-485 adapter ..................32 SYSTEM fail alarm ....................66 TECHNICAL SUPPORT contact ......................6 GE Grid Solutions web site ..............5 library ......................5 TEST NETWORK CONNECTION ............71 TOOLS, REQUIRED ..................20 TYPES battery ......................79 connections .....................45 UNPACKING THE DEVICE ..............20 UPGRADE KIT dual ethernet card 580-3410 ............81...

GE Multilin DAP-416 Instruction Manual

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