Page 3
If this manual is not written in English, it is a other purposes. translated one. In the event of a discrepancy • To the full extent permitted by law, and between the original and translated without prejudice to any other exclusions of manuals, the original manual prevails. liability under any contract for supply of the • This manual describes the correct operation machine, AICHI does not accept responsibility and handling procedures for the self- for injury, death, damages, direct or indirect propelled vertical aerial platforms: loss, or other expenses incurred due to Commercial Height, Platform Model Codes abuse, alteration, or improper use of the Names SV06ENS SV06E1NS 5.7 m machine, including failure to follow the safety SV06ENL SV06E1NL 6.1 m guidance provided in this manual. SV08ENL SV08E1NL 7.7 m • Proper maintenance must be done including SV08EWL SV08E1WL 7.9 m SV10EWL SV10E1WL 9.7 m the replacement of parts that are worn out or have reached the end of their service ...
Safety Alert Symbol and Owner and User Responsibilities Signal Words This is the safety alert symbol. It All owners and users of the machine is used to alert you to potential must read, understand, and comply personal injury hazards. Obey with all applicable regulations. Ultimate all safety messages that follow compliance to national safety regulations this symbol to avoid possible is the responsibility of the user and their injury or death. employer. The signal words, “DANGER,” “WARNING,” Operator Qualifications and “CAUTION” identify the degree of hazard and its level of seriousness. Operator of the machine must receive DANGER safety training to ensure safe operations. Incorrect use of the machine can cause Indicates a hazardous situation which, if serious injury or death. not avoided, will result in death or serious injury. All personnel are requested to receive safety training and only trained and WARNING authorized personnel are permitted to operate the machine. This manual should Indicates a hazardous situation which, if be used in conjunction with safety training. not avoided, could result in death or serious Operator of the machine must not injury. undertake responsibility for the machine CAUTION operation until enough training has been given by qualified and authorized persons.
Environmental Protection Various laws and regulations specify Correct disposal of waste materials specific procedures for disposing of parts • Consult with AICHI or an AICHI dealer to and oil. When disposing of parts or oil dispose of the machine after a number of years of use. yourself, you are responsible for ensuring all actions comply with applicable laws and Dispose of the machine in the appropriate manner. Improper disposal can be harmful to regulations. the environment. • Dispose of waste such as old tires, batteries, Considerations before operations and hydraulic oil appropriately and in • Look around the machine and confirm the compliance with applicable laws and absence of oil or water leaks. regulations after replacement. Oil or water leaking from the machine may cause soil contamination or water pollution if allowed to seep into the ground or waterways. Always collect and wipe up any waste fluids. Considerations during operations • Be considerate towards residents in the vicinity when operating the machine. Take special care with noise and direction of lights at night or early in the morning. Considerations for inspections and replacement • Oil- or grease-soaked rags or other materials used for cleaning or inspection work must be ...
Safety Rules 1. Electrocution Hazards 2. Tip Over Hazards DANGER DANGER • The machine is not electrically insulated. • D o not exceed the platform capacity as Do not use the machine near electric indicated on the serial number plate. power lines. • Do not put a load that you do not know • Keep a safe distance from electric power how heavy it is on the elevated platform. lines and apparatus. For safe distance, • D o not hang or attach loads to the check your national or local regulations. If machine. Spread loads evenly on the no national or local regulation is available, platform. use the table below. • D o not use the machine as a crane or lift. M081U103 M0852101 Fig. 1‒1 Fig. 1‒2 Table 1‒1 Minimum Approach Disatance • Do not use the machine except on a firm level surface. Always perform workplace Voltage Minimum Approach (Phase to Phase) Distance checks before moving the machine to the ...
Page 10
• Do not use the machine on a moving or • Do not tie down the machineʼs chassis, mobile surface or vehicle. scissor arm, or platform to other structures when working. • Do not raise the platform or operate the machine with the platform elevated in windy or gusty conditions that exceed the limits specified in Table 1‒3. Table 1‒3 M aximum Platform Capacities Max. Wind Model Total Capacity Speed M09ZF101 Fig. 1‒4 SV06ENS 230 kg 2 persons No wind • Do not raise the platform on a slope. 1 person 12.5 m/s SV06ENL 360 kg 2 persons No wind • Do not travel onto a slope with the 230kg 1 person 12.5 m/s platform raised. SV08ENL 230 kg 2 persons No wind • When the tilt alarm buzzer sounds, ...
• Do not climb up/down from the platform 3. Runaway Hazards when it is raised. • The machine can travel and park only on • Be especially careful when getting on/off smooth surfaces which are firm and for the platform. When getting on/off, lower which all 4 wheels can maintain contact the platform to the lowest position, face evenly with the ground. the machine, and always use three-point • Do not drive or park the machine on a support (for example, two arms and one slope exceeding the maximum travelable leg, or one arm and two legs). tilt angle. • After getting on the platform, attach the Table 1‒5 Maximum Travelable Tilt Angle entry chain or close the entry gate without Maximum Travelable Tilt Angle (Stowed) fail. Do not operate the machine with the Front to Back (Gradeability) 25 % (14 ° ) gate open. Side to Side (Side Slope) 25 % (14 ° ) • Do not operate the machine roughly. The operator may be thrown from the 4. Fall Hazards platform. • Keep the platform neat and tidy always. To DANGER avoid slips, clear the water, oil, snow, ice off the platform. • Do not use a ladder or step in the platform. • Do not step on any places other than the ...
• Once the platform is raised, do not allow 6. Damaged Machine Hazards people or things under the platform. WARNING • Do not use a damaged or malfunctioning machine. Have it checked and repaired immediately. • If you sense any abnormalities in the machine during operation, immediately stop operation and check the machine. M081U403 Fig. 1‒10 • When operators change a work shift, • Do not lower the platform unless the area perform the pre-operation checks at every below is clear of persons and obstacles. change. It is the operatorʼs responsibility to preform a pre-operation check. • When you go under the platform for checks, you must remove any load from • Perform the pre-operation checks on the platform, and support the scissor arm a firm level surface, with the platform with the included safety prop so that the lowered, and the extension deck retracted. scissor arm does not come down. (Refer to • If the pre-operation checks reveal any Chapter 3 for details.) abnormalities, put an “Out of Order” • Stow the safety prop ( F ig. 1‒11, P) in its sign on the machine, and stop using the stowage position (Fig. 1‒11, S) when it is machine. Report the problem to your not used. supervisor. • Perform all maintenance described in this manual and in the designated service manual for the machine. ...
8. Battery Safety 9. Personal Safety Tip Over Hazard Fall Hazards DANGER DANGER • Do not use a battery that weighs less than • When working, wear appropriate the specified battery. protective clothing and equipment. All persons in the platform must comply (See Section 2 of Chapter 1 for details.) with employer, work area, and local and Burn Hazards national safety regulations regarding the use of a personal protective equipment. WARNING All personal protective equipment must comply with applicable regulations, and • The battery fluid contains corrosive acid. must be inspected and used in accordance When dealing with the battery, always with the manufacturerʼs instructions. wear appropriate protective clothing and equipment to protect your hands, eyes, • All personal fall protective equipment face and body, and avoid contacting must be attached to only the battery fluid. authorized lanyard anchorage points provided in the • If battery fluid gets on the skin or on platform. clothing, wash it away immediately with cold water. If it gets into the eye, wash Exposure Hazards immediately with cold water, and seek WARNING medical treatment immediately.
Decals 1. Symbol and Pictorials Definitions Read operation Crush Hazard Crush Hazard Falling Hazard Maintain required Do not wash by manual. clearance. high pressure. Do not step. No smoking. Do not use the Do not travel near Do not travel Avoid overhead machine on/near drop offs, holes or onto a slope with obstructions. Keep off. No open flame. soft or uneven other hazards. platform raised; do surfaces. not raise platform on/near a slope. Keep away. No wind. Emergency Safety Prop Maximum Wind Maximum Manual Lowering Lever Speed Force Do not touch.
2. Safety Signs and Locations Front View, Left Side View & Top View (both sides) (Extension Deck) (except SV06ENS) 18 17 M166S124 5Y6-04144-00 (SV06ENS) 494-0000932 5Y6-07514-00 (SV06ENL, SV08ENL) 5Y6-07877-00 (SV08EWL, SV10EWL) 491-C000804 (Wheel load varies with each model.) 494-C000693 491-C000801 (Caution Stripe) (Model code/commercial name) 494-C000703 (SV06ENS, SV06ENL, SV08ENL) 5Y6-07589-00 (SV06ENS) 494-C000728 (SV08EWL, SV10EWL) 5Y6-07594-00 (SV06ENL) (Caution Stripe) 5Y6-07600-00 (SV08ENL) 494-C000704 5Y6-07596-00 (SV08EWL) (Non-Slip Tape) 5Y6-07601-00 (SV10EWL) 491-C000812 (Decal varies with each model, may not be as shown.)
Page 16
Front View, Left Side View & Top View (Continued) (both sides) (Extension Deck) (except SV06ENS) 18 17 M166S124 494-0000951 494-0000933 One person 494-0000951 182-01003 491-C000802 491-C000800 5Y6-07510-00 5Y6-C5368-00 5Y6-08003-00 Emergency Lowering Handle Operation 1. Press the emergency stop button to turn off the machine. 2. Pull the emergency lowering handle. 5Y60800300...
Page 17
Right Side View C ‒ C (SV10EWL) (except SV06ENS) C ‒ C (SV06ENS/SV06ENL/ 18 10 17 16 12 11 SV08ENL/SV08EWL) M166S224 5Y6-07874-00 (SV06ENS) 491-C000800 5Y6-07885-00 (SV06ENL) 5Y6-07505-00 5Y6-07876-00 (SV08ENL) 5Y6-07928-00 (SV08EWL) 494-0000951 5Y6-07879-00 (SV10EWL) One person 494-0000951 182-01003 5Y6-07878-00 (SV10EWL) (Model code/commercial name) 5Y6-07589-00 (SV06ENS) 5Y6-04144-00 (SV06ENS) 5Y6-07594-00 (SV06ENL) 5Y6-07514-00 (SV06ENL, SV08ENL) 5Y6-07600-00 (SV08ENL) 5Y6-07877-00 (SV08EWL, SV10EWL) 5Y6-07596-00 (SV08EWL) 5Y6-07601-00 (SV10EWL) (Decal varies with each model, may not be as shown.) (Wheel load varies with each model.) 494-C000693 491-C000804...
Page 18
Right Side View (Continued) C ‒ C (SV10EWL) (except SV06ENS) C ‒ C (SV06ENS/SV06ENL/ 18 10 17 16 12 11 SV08ENL/SV08EWL) M166S224 491-C000809 491-C000802 494-0000933 494-0000932 5Y6-07512-00 491-C000801 5Y6-07991-00 494-C000699 494-0000903 5Y6-07503-00 (Serial number plate) 493-0000064...
Page 19
Back View & Each Part (only SV10EWL) F ‒ F (only SV06ENS) (SV06ENS) (SV06ENL/SV08ENL) (SV08EWL/SV10EWL) G ‒ G M166S325 494-C000690 5Y6-07977-00 491-C000803 5Y6-07585-00 5Y6-07874-00 (SV06ENS) 491-0000965 5Y6-07885-00 (SV06ENL) 494-C000692 5Y6-07876-00 (SV08ENL) 494-C000693 5Y6-07928-00 (SV08EWL) (Arrow, red) 5Y6-07879-00 (SV10EWL) 491-C000804 5Y6-07878-00 (SV10EWL) (Non-slip tape)
Safety Systems & Devices WARNING It is strictly forbidden to make modifications to the machine without obtaining AICHIʼs written approval. Do not disable or alter the machineʼs components that have an effect on safety and stability in any way. Failure to heed warnings could result in decreasing safety, stability, and strength of the machine, or other hazards leading to death or serious injury. (4) Lanyard Anchorage Point 1. List of Safety Systems If the personal fall protective (1) Emergency Stop Device equipment is used, attach to only The machine is equipped with readily the authorized lanyard anchorage identifiable emergency stop buttons, located points provided in the platform. at both the upper and lower controls. It stops (5) Pothole Protector all of the movements of the machine when this When the platform has been raised, the button is pressed. pothole protectors come down automatically. (2) Emergency Lowering It provides pothole protection for traveling with This is an emergency lowering the platform raised. device for when the platform has been raised, and cannot be NOTICE lowered because of problems ...
Page 22
(7) Safety Prop (12) Overload Sensing System The safety prop is a support pole that prevents This system disables all of the functions, flashes the scissor arms from lowering when it is the overload warning light, and sounds the necessary to do maintenance work under the overload warning buzzer when the platform scissor arms or platform. has been overloaded. When the overload warning buzzer sound starts, immediately For information on how to use this equipment, reduce the load on the platform. see the Section 2 “Safety Prop”. ( 8) Battery Disconnect System NOTICE The battery disconnector (Fig. 3‒2, A) located in the left battery box cuts off the battery Make sure all platform loads are evenly electrically. When electrical maintenance is distributed. The overload sensing system performed, always disconnect the battery may activate though the platform load using the disconnector. does not reach the platform load capacity if loads are not evenly distributed or are inclined to one side. The system may also activate though the load does not reach the capacity when operating the machine in low temperature M161J203 environments. Fig. 3‒2 ...
2. Safety Prop Lower the platform carefully until the safety WARNING prop rests securely on the safety prop rest (Fig. 3‒4, R). When you go under the platform for checks, you must remove any load from the platform, and support the scissor arm with the included safety prop so that the scissor arm does not come down. 2‒1 How to Use Safety Prop M161G200 Remove all materials from the platform. Fig. 3‒4 Push in the emergency stop button to “OFF” Raise the platform until there is enough and stop all functions. clearance to rotate down the safety prop. 2‒2 Stowing Safety Prop Push in the emergency stop button to “OFF” NOTICE and stop all functions. Stow the safety prop in its stowage Set up the safety prop as follows. position (Fig. 3‒3, S) when it is not used. Pull out the emergency stop button to “ON.” Raise the platform until there is enough clearance to rotate up the safety prop.
2. Upper Controls 4. Tilt Light When the machine is on a slope, this light turns on. 5. System Failure Light This light flashes, in the event of a computer control system failure. Table 4‒1 System Failure Indications LED status Causes Countermeasures Stays On Enable switch Release all controls cancel system is and the system activated. failure light will turn off. And then operate the controls again. Flashes Either one Release all controls twice of the front or Power cycle the M161H132 (drive) wheels is machine and the Fig. 4‒2 spinning. system failure light 1. Emergency Stop Button will turn off. And then ...
Page 26
9. Enable switch 6. Battery Level Indicator Press this switch with the joystick controller When the key switch on the in the neutral position, to operate the lower controls is turned to machine on the platform. “ ” (UPPER CONTROLS), this indicator turns on and displays NOTICE the battery level. • The enable switch must be pressed before operating the platform lift, travel and 76 ‒ 100% steering functions. Otherwise, the function Green lights 51 ‒ 75% operated will not be enabled. 26 ‒ 50% 0 ‒ 25% Red light • The enable switch is canceled if any of the M164L221 Fig. 4‒3 platform lift, travel and steering functions are not operated for more than 20 seconds NOTICE after pressing the enable switch. In that case, release all controls and then operate • When the battery level is close the controls again. to 0%, the “0 ‒ 25%” red light will flash. 10. Lift/Travel Select Switch • When only red light is lit or ...
5. Multi-function Indicator 3. Lower Controls When the key switch on the lower controls is turned to either “ ” (UPPER CONTROLS) or “ ” (LOWER CONTROLS), this indicator turns on and the battery level is shown on the digital display. 6 . Battery Charger Indicator Light This light displays the battery charger status as shown in a table below: Table 4‒5 Battery Charger Indications LED Color Indications (following “Power-On Self Test”) Green Stays On Charging complete. Charger in Maintenance Mode. Flashing Long: >80% Charge. Short: <80% Charge. Algorithm Number displays. (Factory setting: 3 times flashing) Yellow Flashing Reduced Power Mode: Low Details of 5 AC Voltage or High internal M161H233 charger temperature.
Page 28
8. Wrench Icon When a problem occurs, the wrench icon will display on the multi-function Indicator. 9. Hour Meter The hour meter works only when the machine is in motion. 10. Hour Meter Icon When the hour meter running, the hour meter icon displays and flashes on the multi-function display.
Workplace Check WARNING Do not move the machine to the workplace until the workplace check is performed. • Make sure to check the workplace before starting operation. Make sure there is none of the following hazards: - Near electric power lines and apparatus - Drop-offs or holes, including those concealed by water, ice, mud, etc. - Slope(s) - Slippery or icy surfaces - Bumps and floor obstructions and electrical conductors - Debris - Curbs - Overhead obstructions - Hazardous locations and atmospheres - Inadequate surface support to withstand all load forces imposed by the machine in all operating configurations - Wind and weather conditions - Presence of unauthorized persons - Other possible unsafe conditions • ...
Pre-operation Check 1. Visual Check WARNING • Do not operate the machine before Circle the machine once and check visually that performing pre-operation checks there are no oil leaks, and no damage to the described in this manual. machine. • Perform the pre-operation checks on a firm, level surface. Begin the checks with Check for cracks, deformation, or damage in the platform lowered, and the extension the scissors, platform, and other parts. deck retracted. • If the pre-operation checks reveal any Check for wetness, dirt, or damage in AC outlet, abnormalities, immediately put an “Out inlet receptacle, and each switch. Check for of Order” sign on the machine, and stop damage in wire harnesses. using the machine. The use of the machine not repaired can cause a serious accident. After repairs are completed, perform Check that all the covers are closed securely the pre-operation checks again from the and all the guardrails are attached properly. beginning. Check for loose, damaged, or missing bolts. • If there is damage, such as cracks, on the welds of the platform guardrails, or on Check that all decals are in place, legible, and the guardrail pipes, replace the guardrails not damaged. Replace any missing or damaged ...
Check that the antistatic strap is installed and Check the battery level indicator on the upper touching the ground. controls and make sure that the one or more green lights are lit. Battery Level Indicator Antistatic Strap M16XH120 Fig. 6‒1 M164L32-1 Fig. 6‒3 2. Function Check 76 ‒ 100% 2‒1 Preparations for Function Check Green lights 51 ‒ 75% 26 ‒ 50% 0 ‒ 25% Red light M164L221 Put the machine in the following state: Fig. 6‒4 • Put the machine on a firm level surface. NOTICE • Lower the platform completely. • Retract the extension deck. If only red light is lit or flashing, • Operate the machine from the lower controls. charge the batteries and then • Unload the platform. perform the pre-operation ...
Turn the key switch to “ ” (UPPER CONTROLS). (1) Raise and lower the platform completely a few times. Get on the platform and close gate. Make sure the platform operates smoothly If wearing the safety harness, after getting on (no strange noises, vibrations, or rattling). the platform, immediately attach the lanyard of the safety harness to the specified lanyard (2) The platform automatically stops lowering anchorage point. when it is lowered to a height below from ground: • approx. 1.5 m (SV06ENS/SV06ENL) (1) Turn the lift/travel select switch to “ ” (LIFT). • approx. 1.8 m (SV08ENL) (2) Raise and lower the platform completely a • approx. 2.0 m (SV08EWL/SV10EWL) few times. Release all switches. Make certain the area Make sure the platform operates smoothly under the platform is clear of all obstructions (no strange noises, vibrations, or rattling). and personnel, then continue to lower the (3) The platform automatically stops lowering ...
(4) Make sure the pothole protectors are not completely down when it comes in contact (1) Turn the lift/travel select switch to “ ” with the piece of wood. (TRAVEL). (5) Attempt to raise the platform. Make sure the (2) Operate the lift/travel joystick controller lift function is disabled. slightly and slowly to “BACKWARD” and (6) Attempt to drive the machine. Make sure the “FORWARD.” Make sure the machine travels travel function is disabled. backward and forward accordingly. (7) Lower the platform completely and get off (3) Return the lift/travel joystick controller to the platform. neutral. (8) Remove the piece of wood which was Make sure the machine stops. placed in (2). Travel a few feet, and make sure the machine 2‒7 Tilt Warning Check operates smoothly (no strange noises, vibrations, or rattling). Repeat a few times. (1) Turn the lift/travel select switch to “ ” (TRAVEL). ...
2‒9 Last Check (1) Drive the machine up onto a slope of at least 3.5° (6.12 % grade) within the gradeability. Retract the extension deck securely and lower Guide for 3.5 ° angle (6.12 % grade) the platform completely. Put the machine on a firm level surface and turn the key switch to “ ” (OFF) to shut down the machine. Circle the machine and check visually that there are no oil leaks. 184 mm The pre-operation check is now complete. 3 m M16X622-1 Fig. 6‒8 (2) Make sure that the tilt light goes on. (3) Turn the lift/travel select switch to “ ” (LIFT). (4) Raise the platform to approx. 3 m above the ground. (5) Make sure that the platform stops before reaching the desired height and the alarm buzzer sounds. (6) Turn the lift/travel select switch to “ ” (TRAVEL). (7) ...
Operator Maintenance 1. Storage Method 2. Daily Maintenance After each use, store the machine as follows: NOTICE Only maintenance items that described in Park the machine on a firm level surface. this manual can be done by the operator. Retract the extension deck and lower the 2‒1 Hydraulic Oil Level Check platform fully. Maintaining the hydraulic oil at sufficient level is very important for the machine operation. Turn the key switch to “ ” (OFF), and remove Deficient of the hydraulic oil level can damage the key to prevent using the machine without hydraulic parts. Daily checking the oil level can permission, and store it suitably. confirm the change of the hydraulic oil level that might show the hydraulic system problems. Chock the wheels. Park the machine on a firm level surface. Perform the daily maintenance. 1‒1 Detaching Upper Controls Retract the extension deck and lower the platform fully. The upper controls of the machine can be ...
2‒2 Battery Fluid Level Check NOTICE WARNING The battery box has two stop positions (except for stowage position): first stop The battery fluid contains corrosive acid. position, for checking battery fluid When dealing with the battery, always levels; second stop position, for replacing wear appropriate protective clothing and batteries. equipment to protect your hands, eyes, face In order to pull the battery box out from and body, and avoid contacting battery fluid. first stop position to second stop position, CAUTION 3. Lift up front side of the battery box. 4. Pull the battery box out about an inch When opening/closing the battery boxes, with it lifted up (until it passes over the take care not to pinch your hands. first stop position). NOTICE 5. Pull open the battery box (until it reaches second stop position). • Keep the terminals and the upper surface of the battery clean. • If equipped with optional AGM batteries, there is no need to check the battery fluid levels. M16XB2-1 Check the battery fluid levels every day (especially Fig. 7‒3 when using the machine in warm and dry climates). To cut off batteries electrically, disconnect the ...
2‒3 Battery Charging When the battery fluid level has dropped more WARNING than 10 mm, add only distilled water until the battery fluid level is 3 mm below the bottom of • Charge in a well-ventilated, open area, the fill well. (Fig. 7‒5) away from open flames. WARNING • Do not charge the battery when it has too little battery fluid, otherwise it will Do not overfill the water. Failure to comply produce a poisonous gas, and there is will cause the battery to overflow acid, possibility of serious injury, death and consequently causing a machine damage property damage, such as poisoning or or fire. metal corrosion. In this case, stop charging immediately. NOTICE • If equipped with optional AGM batteries, The battery life will be shortened if charge them only in combination with anything other than distilled water is the battery charger built in the machine. added. Otherwise, leakage of electrolyte, heating, or explosion may result. Keep the terminals and the upper surface of NOTICE the battery clean. • Charge the batteries before discharging fully, otherwise the batteries will be Secure vent caps back on the battery. damaged permanently.
• When the battery charger is working, the main power of the machine cannot be The battery charger indicator light (Fig. 7‒9, A) turned on even if the key switch is turned will flash with green and the battery will start to either “ ” (UPPER CONTROLS) or charging. “ ” (LOWER CONTROLS). When only the “0 ‒ 25%” red light in the battery level indicator is lit or flashing, or a dayʼs work is finished, charge the battery as follows. M161J102 76 ‒ 100% Fig. 7‒9 Green lights 51 ‒ 75% NOTICE 26 ‒ 50% 0 ‒ 25% Red light M164L221 Fig. 7‒7 If the battery charger indicator light flashes with yellow or red, refer to “6. Battery Charger Indicator Light“ under Park the machine on a firm level surface in a well-ventilated, open area. Section 3 of Chapter 4 for the battery charger indications. Retract the extension deck and lower the platform fully. When charging is complete, the battery charger indicator light will turn on with green. ...
• If the main power cannot be turned on even when the charging cable is removed, Retract the extension deck and lower the reconnect the charging cable to the power platform fully. outlet. After confirming that the battery charger indicator light (Fig. 7‒10, A) is Refer to Section 2 of Chapter 3 and set up the illuminated or flashing, remove it again. safety prop. Apply a thin layer of grease along inside of both the upper and lower slide guides on both sides of the machine, where the wear pads make contact. 3‒2 Pothole Protector Lubrication M161J102 Fig. 7‒10 Every 100 hours or 1 month, lubricate pothole protector mechanism. Store the charging cable in the designated place. 2‒5 Tires and Wheels Check Tires with worn edges, deformations or chippings of block require replacement. Immediately contact AICHI or an AICHI dealer for inspections. 3. Monthly Maintenance M16XC120 Fig. 7‒12 3‒1 Wear Pads Lubrication WARNING Every 100 hours or 1 month, lubricate wear pads. ...
Operation WARNING Turn the key switch to “ ” (LOWER CONTROLS). • Perform pre-operation checks before Key Switch operating the machine, and make sure there are no problems with the machine. • For emergencies, read and understand Chapter 9 “Emergency Operation” before operating the machine. NOTICE The motion alarm buzzer sounds when “LOWER CONTROLS” the machine is in motion to warn to the M161T13-2 Fig. 8‒3 people nearby. Check the multi-function indicator and make 1. Lower Controls sure that the battery is sufficiently charged. (from Ground) 1‒1 Raising and Lowering Platform Pull out the emergency stop button on both WARNING the lower controls and the upper controls. Only raise the platform on a firm, level, and smooth surface, free of obstructions and holes. Emergency Stop Button M161J623 Fig. 8‒1 (Lower Controls) Enable Switch Lift Switch M166T332...
Turn the key switch to “ ” (UPPER CONTROLS). 005” appears on the multi-function indicator Key Switch Multi-function Indicator when lifting the platform. NOTICE • For SV06ENL, SV08ENL, and SV10EWL, the maximum platform capacity varies with the selection of the capacity select switch on the upper controls. • The platform automatically stops lowering “UPPER CONTROLS” when it is lowered to a height below from M166T232 ground: Fig. 8‒7 • approx. 1.5 m (SV06ENS/SV06ENL) • approx. 1.8 m (SV08ENL) Check the multi-function indicator and make sure that the battery is sufficiently charged. • approx. 2.0 m (SV08EWL/SV10EWL) Release all switches. Make certain the Get on the platform and close gate. area under the platform is clear of all obstructions and personnel, then continue If wearing the safety harness, after getting on the platform, immediately attach the lanyard to lower the platform. (The platform does of the safety harness to the specified lanyard not lower for 3 seconds after releasing the anchorage point. switches.) 2‒1 Raising and Lowering Platform 2. ...
“RAISE” or “LOWER.” Turn the lift/travel select switch to “ ” (TRAVEL). NOTICE Releasing the enable switch will stop the Press the enable switch. function being operated. Operate the lift/travel joystick controller to Reduce the load if the overload warning light “FORWARD” or “BACKWARD.” goes on when lifting the platform. NOTICE NOTICE • The drive system of the machine is • For SV06ENL, SV08ENL, and SV10DWL, the proportional. To increase the traveling maximum platform capacity varies with speed, operate the joystick controller the selection of the capacity select switch. further in the direction of travel. • The platform automatically stops lowering • Releasing the enable switch will stop the when it is lowered to a height below from function being operated. ground: • approx. 1.5 m (SV06ENS/SV06ENL) • approx. 1.8 m (SV08ENL) • approx. 2.0 m (SV08EWL/SV10EWL) Release all switches. Make certain the area under the platform is clear of all obstructions and personnel, then continue to lower the platform. (The platform does not lower for 3 seconds after releasing the switches.)
2‒3 Steering 3. Extension Deck Steering Switch DANGER Enable Switch Make sure the extension deck has locked “RIGHT” before operating the machine. Unlocked extension deck may move accidentally. “LEFT” Such an accident increases the potential of fall hazards. Press Lift/Travel CAUTION Select Switch Do not extend or retract the extension Lift/Travel Joystick deck when the machine is on a slope. Failure to follow this instruction could result in personal injury or property “TRAVEL” damage due to unexpected movement of Emergency Stop Button the extension deck. M166T630 Fig. 8‒10 NOTICE Turn the lift/travel select switch to “ ” (TRAVEL). When extending/retracting the extension deck, do not twist the handles. Push/pull ...
3‒2 Retracting Turn the handles (Fig. 8‒12, A), located on the left and right sides of the guardrails, toward the Get on the side of the platform that does not inside until they stop (Fig. 8‒12, 1). have the extension deck. The extension deck is now unlocked. Turn the handles, located on the left and right sides of the guardrails, toward the inside until they stop. The extension deck is now unlocked. While holding the handles, pull the deck backward until it stops. M166W130 Fig. 8‒12 Turn the handles to their original positions. The extension deck is now locked. While holding the handles, push the deck forward until it stops. (Fig. 8‒12, 2) After retracting the extension deck, make sure that the slack (Fig. 8‒15, C) of the spiral cable (Fig. 8‒15, B) is positioned in this side of the Turn the handles (Fig. 8‒13, A) to their original cable hanger (Fig. 8‒15, A) as shown in the positions (Fig. 8‒13, 3). figure below. The extension deck is now locked. M166W230 M166V220 Fig. 8‒13 ...
4. Fold Down Guardrails Remove the spiral cable (Fig. 8‒16, B) from the (For all models except SV06ENS) cable hanger (Fig. 8‒16, A). (For SV06ENS if so equipped) The platform guardrails may be lowered approx. 280 mm, which is useful for limited head clearance or transportation. DANGER Using the machine with the guardrails M166V120 folded increases the potential for hazards, Fig. 8‒16 which could result in death or serious injury. Do not raise the platform with the Pull out the lock pin (Fig. 8‒17, B) of the upper guardrails folded. Take extreme care when control box (Fig. 8‒17, A). driving the machine with the guardrails folded. CAUTION • Do not fold down or raise the guardrails when the machine is on a slope. Failure to follow this instruction could result in M166U020 personal injury or property damage due to Fig. 8‒17 unexpected movement of the extension deck. Remove the upper control box from the • Take extreme care when getting on and guardrails and lay it down on the platform off the platform after the guardrails have floor.
Page 46
Remove the lock pin (Fig. 8‒20, B) that locks the Remove the lock pins (Fig. 8‒23, B) that lock the top rails of the guardrails. guardrail slide bar (Fig. 8‒23, D). M166U720 Fig. 8‒23 M166U320 Fig. 8‒20 Pull out the short side of the slide bar (Fig. 8‒24, Turn the handle (Fig. 8‒21, A) located on the D) from the bracket (Fig. 8‒24, E). right (or left) side of the guardrails, toward inside until it stop. (Fig. 8‒21, 1) The top rail (Fig. 8‒21, C) is now unlocked. M166U820 Fig. 8‒24 M166U420 Remove the lock pin (Fig. 8‒25, B) located on Fig. 8‒21 the left side of the guardrails. Pull the handle backward to slide the top rail until it stop (approx. 2 inches). (Fig. 8‒21, 2) Turn the handle (Fig. 8‒22, A) to its original position. (Fig. 8‒22, 3) The top rail is now locked. M166UA21 Fig. 8‒25 Fold down the left side of the guardrails (Fig. 8‒26, C).
Page 47
Rotate the gate (Fig. 8‒27, F) and hook it on the Hold the slide bar while folding down the right folded left side guardrail as show in a figure side of the guardrails (Fig. 8‒30, C). below. M166UC20 Fig. 8‒27 M166UE20 Fig. 8‒30 Rotate and position the slide bar (Fig. 8‒28, D) in figure below. NOTICE Move the slide bar to avoid interference with the middle rail of the guardrails while folding down the guardrails. CAUTION M166UH20 Fig. 8‒28 Hold the front part of the guardrails while removing the lock pins to prevent it from Remove the lock pin (Fig. 8‒29, B) located on folding down. the right side of the guardrails. Remove the lock pins (Fig. 8‒31, B) located on the front part of the guardrails. M166UD20 Fig. 8‒29 M166UF20 Fig. 8‒31 Fold down the front part of the guardrails (Fig. 8‒32, G). M166UG20 Fig. 8‒32 ...
4‒2 Raising Guardrails In order to put the guardrails back to the original position, perform the procedure backwards. DANGER Make sure the fold down guardrails have been raised and locked before operating the machine. The fold down guardrails which are not locked may move accidentally. Such an accident increases the potential of fall hazards. CAUTION • Do not fold down or raise the guardrails when the machine is on a slope. Failure to follow this instruction could result in personal injury or property damage due to unexpected movement of the extension deck. • Take extreme care when getting on and off the platform after the guardrails have been folded down. NOTICE After installing the upper control box, hang the spiral cable (Fig. 8‒33, B) on the cable hanger (Fig. 8‒33, A) so that the slack (Fig. 8‒33, C) of the cable is positioned in this side as shown in the figure below. M166V220 Fig. 8‒33 ...
Emergency Operation 2. Emergency Lowering NOTICE If the platform has been raised, If the emergency operation was done and it is not possible to lower it because of a malfunction, immediately because of power source failure, stop the operation, and have the machine e.g., a dead battery, or because the upper emergency stop checked and repaired. button has been pressed, do the following: 1. Emergency Stop WARNING Use the emergency stop button. When the emergency stop button is pushed in, all of the Do not put your body or any object functions are disabled. Push in the emergency between scissor arms. Failure to avoid this stop button in the following cases: hazard could result in death, serious injury 1. When personnel on the platform stops all of or property damage. the machine movements to avoid hazard. 2. When the personnel on the ground judges Shut down the machine by pushing in the that the operation from the platform is unsafe. emergency stop switch. (Alternatively turning 3. When the machine is uncontrollable due to off the key switch.) malfunction.
Transporting 1. Preparation for Transporting WARNING When transporting the machine by a transport Be sure the transport vehicle capacity, vehicle, observe the following items: crane capacity, loading surfaces, ramps, sling chains and wire ropes are sufficient Park the transport vehicle on a firm level to withstand the machine weight. See surface for loading/unloading the machine to/ the serial number plate for the machine from the transport vehicle. weight. NOTICE Chock the wheels of the transport vehicle. (Fig. 10‒1, A) • This information about transporting is offered as a recommendation. • Only the qualified persons shall use the transport vehicle, crane, forklift, and the machine. • All persons on transportation must comply with employer, work area, and local and national safety regulations regarding the use of these machinery. M0851A04 Fig. 10‒1 • Each machinery must comply with all applicable regulations, and must be inspected and used in accordance with Lower the platform completely, and retract and their manufacturerʼs instructions. lock the extension deck. • It is the carrierʼs responsibility to perform ...
2. Loading/Unloading 3. Tie Down WARNING Pass the tie down chains or wire ropes through all the • Do not drive the machine on a slope that tie down eyes (Refer to Fig. exceeds the machine gradeability. 10‒3). • If the transport vehicle and the loading ramp are inclined to the left or right excessively, the wheels of the machine may fall off the ramp. • Do not turn the steering of the machine while it is on the ramps, because of the possibility of a fall. • Use a winch for loading/unloading, if the Front Rear ramp is too steep or slippery. M161K120 Fig. 10‒3 • When loading/unloading, be sure to have a guide assist you so that the wheels do NOTICE not fall off the ramps and the transport vehicle bed. Do not pass the tie down chains or wire ropes through any part of the machine • Failure to avoid these fall hazards could except designated tie down eyes. Failure result in death or serious injury. to obey this instruction could result in the machine damage. Attach the loading ramps at as small an angle as possible. (Fig. 10‒1, C) ...
4. Hoisting Lower the platform completely, and retract and More than lock the extension deck. 2.0 m (SV06ENS) / 2.5 m (SV06ENL/SV08ENL) Crane hook Use 4 sling chains or wire ropes of the same Pads length. (Refer to Fig. 10‒5 and Fig. 10‒6 for length) Attach the sling chains or wire ropes firmly, e.g., with shackles, to all the hoisting eyes. Open and bind the door. NOTICE • If the sling chains or wire ropes are in Hoisting eyes contact with the platform or an area (4 places) around the lifting eyes on the chassis M161J820B Fig. 10‒5 frame, place pads on the area to protect it. More than • In some shackles might be in contact with 2.8 m (SV08EWL/SV10EWL) the steering device. In this case, change to Crane hook suitable shackles to prevent interference. Pads Adjust the sling chains or wire ropes and the ...
5. Lifting with Forklift If a forklift is used, there are marks on the machine. Adjust the 2 forklift forks to the marks and insert. If lifting the machine from the side, insert the forks into within a range shown by arrow A in the figure below. Adjust the forklift forks as wide as possible. M1676130 Fig. 10‒7 WARNING Insert the forklift forks at the marks. There is hazard of the machine falling, and of damage to the machine. Failure to avoid this hazard could result in death or serious injury. NOTICE When inserting the forklift forks from the side of the machine, avoid interference with the antistatic strap Antistatic Strap M16XH120 Fig. 10‒8...
Storage 1. Clean each part. 3. Grease each part. Apply enough rust-prevention oil to the cylinder rod of the steering cylinder. M0851502 M0851702 Fig. 11‒1 Fig. 11‒3 NOTICE 4. Disconnect the disconnector (Fig. 11‒4, A) to cut off batteries electrically. If needed, Be careful about freezing in winter. remove batteries from the machine and cover them. 2. Wipe away dirt from around the electrical parts with a dry cloth. NOTICE Do not wash, particularly high-pressure washing, around the electrical parts. M161J203 Fig. 11‒4 CAUTION • Before removing batteries, disconnect the disconnector. • When finishing battery installation, connect the disconnector last. M0851622 Fig. 11‒2...
Page 55
5. To prevent overdischarging, charge the 8. Storage in cold environments (less than 0 ℃) battery every month. Avoid locations where freezing temperatures are anticipated during storage. NOTICE NOTICE The battery will self-discharge little by little even when it is not in use. If it is not The batteries can freeze in cold charged for a long time, it will become temperatures if they are not fully charged. over-discharged, and this will shorten the If the batteries are stored during cold battery life. winter months, it is important that they are kept fully charged. 6. In order to prevent rust when the machine is stored for a long time, operate the machine every month to prevent the loss of the oil layer on lubricated parts. M0851922 Fig. 11‒5 NOTICE • Before operating the machine, wipe off the rust prevention oil that had been applied to the cylinder rod. • After operating the machine, apply rust- prevention oil to the cylinder rod again. 7. When the machine is left too long in the same place, the tread (the spot of the tire in contact with the ground) flattens as it is pressed against the flat surface. The flat- spots can cause a shimmy or harmonic ...
Troubleshooting 1. Battery Charger Fault Codes If a fault occurs during charging, the battery charger indicator light on the lower controls will flash in red. Count the number of red flashes between pauses and refer to the table below for remedy. Table 12‒1 Battery Charger Fault Codes Red Flashes Description Remedy Once Battery High Voltage Check battery size and condition. This fault will automatically clear once the condition has been corrected. Twice Battery Low Voltage Check battery size and condition. This fault will automatically clear once the condition has been corrected. 3 times Charge Timeout caused by battery Check connections. pack not reaching required voltage. Operate charger at a lower ambient temperature. Charger output was reduced due to high Reset charger (interrupt AC power for 15 seconds). temperatures. 4 times Check Battery: battery could not be Check for shorted or damaged cells. trickle charged up to minimum voltage. Reset charger (interrupt AC power for 15 seconds). 5 times Over-Temperature: Charger shut down Ensure sufficient cooling air flow and reset charger due to high internal temperature.
Page 57
Table 12‒2 Diagnostic Codes Chart (Continued) Code Number Description Causes Remedy (For SV08ENL and The platform has • Lower the platform and check that SV10EWL) overreached the maximum the platform load is appropriately platform height when the for the rated load for Zone A. Platform elevation capacity select switch is Prevented, Overreached When the platform load is less than selected in Zone A. in Zone A rated load for Zone B, you can turn the capacity select switch to Zone B to continue to operate the machine. Platform elevation The platform has been • Reduce the load on the platform. and Travel Prevented, overloaded. Platform overloaded Platform lowering The pre-operation check • Release the pre-operation check Prevented in Pre- switch is turned on. switch. operation check mode Platform elevation ...
2. General Specifications Commercial Name / Model Code SV06ENS / SV06E1NS 5.72 m Platform Floor Height 0.88 m 230 kg Total Indoor Platform Load (2 persons + tools: 70 kg) (Including Capacity 230 kg Outdoor Extension Deck) (1 person + tools: 150 kg) (Evenly 120 kg Distributed) Extension Deck Only (1 person + tools: 40 kg) Indoor 0 m/s Maximum Wind Speed Outdoor 12.5 m/s Maximum Allowable Tilt Angle Front-to-Back: 3.0° Left-to-Right: 1.5° Stowed 4.8 km/h Maximum Travel Speeds* (Level Surface) Elevated 0.8 km/h 4.8 m / 21 ‒ 31 s Platform Lift Speeds* Down 4.8 m / 24 ‒ 36 s...
Page 60
General Specifications (Continued) Commercial Names / Model Codes SV06ENL / SV06E1NL SV08ENL / SV08E1NL 6.10 m 7.77 m Platform Floor Height 1.095 m 1.215 m Platform 360 kg to 6.10 m (2 persons + tools: 200 kg) Indoor Platform 230 kg Total ̶ Platform Load to 7.77 m (2 persons + tools: 70 kg) (Including Capacity Platform 230 kg (Indoor use only) Extension Deck) to 6.10 m (1 person + tools: 150 kg) (Evenly Outdoor Platform Distributed) ̶ (Indoor use only) to 7.77 m 120 kg Extension Deck Only (1 person + tools: 40 kg) Indoor 0 m/s Maximum Wind Speed Outdoor...
Page 61
General Specifications (Continued) Commercial Names / Model Codes SV08EWL / SV08E1WL SV10EWL / SV10E1WL 7.92 m 9.68 m Platform Floor Height 1.215 m Platform 450 kg to 7.92 m (2 persons + tools: 290 kg) Indoor Platform 320 kg Total ̶ Platform Load to 9.68 m (2 persons + tools: 160 kg) (Including Capacity Platform 120 kg Extension Deck) to 7.92 m (1 person + tools: 40 kg) (Evenly Outdoor Platform 320 kg Distributed) ̶ to 9.68 m (1 person + tools: 240 kg) 120 kg Extension Deck Only (1 person + tools: 40 kg) Indoor 0 m/s Maximum Wind Speed Outdoor 12.5 m/s...
3. Supplementary Information The following information is provided as supplementary information for the machine. • The A-weighted emission sound pressure level at platform does not exceed 70 dB(A). • The vibration total value to which the hand- arm system is subjected does not exceed 2.5 m/s². • The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0.5 m/s².
Test Report 1. Static Test (EN280; 6.1.4.2.1) (side) (front) Manual Force Manual Force Wind Force Wind Force M09YU520 Fig. A‒1 1‒1 SV06ENS Test conditions Accordance with EN280 Weather conditions Outdoor; no wind Result All tests passed 1‒2 SV06ENL Test conditions Accordance with EN280 Weather conditions Outdoor; no wind Result All tests passed 1‒3 SV08ENL Test conditions Accordance with EN280 Weather conditions Indoor Result All tests passed 1‒4 SV08EWL Test conditions Accordance with EN280 Weather conditions...
2. Dynamic Test (EN280; 6.1.4.2.2) (2) (3) M09YU622 Fig. A‒2 (1) Both leading wheels into the gap (2) One leading wheel into the gap (3) One leading wheel into the gap (backwards) 2‒1 SV06ENS Result: all tests passed (nominal load: 230 kg / 50% of platform; drive speed: 0.9 km/h (= 0.8 + 0.1 tolerance); 0.25 m/s) 2‒2 SV06ENL Result: all tests passed (nominal load: 360 kg / 50% of platform; drive speed: 0.9 km/h (= 0.8 + 0.1 tolerance); 0.25 m/s) 2‒3 SV08ENL Result: all tests passed (nominal load: 230 kg / 50% of platform; drive speed: 0.9 km/h (= 0.8 + 0.1 tolerance); 0.25 m/s) 2‒4 SV08EWL Result: all tests passed (nominal load: 450 kg / 50% of platform; drive speed: 0.9 km/h (= 0.8 + 0.1 tolerance); 0.25 m/s) 2‒5 SV10EWL Result: all tests passed (nominal load: 320 kg / 50% of platform; drive speed: 0.9 km/h (= 0.8 + 0.1 tolerance); 0.25 m/s)
Daily Inspection Check Sheet NOTICE Make a copy of the daily inspection check sheet before performing the pre-operation checks. Inspect each item in accordance with the pre-operation check procedure described in this manual. Make a check in the appropriate box on the daily inspection check sheet depending on the inspection result.
Need help?
Do you have a question about the SV06ENS and is the answer not in the manual?
Questions and answers