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4x4 WINCHES
A8000ST, A8000SR, A9500ST, A9500SR, A12000ST, A12000SR
USER MANUAL
STEEL CABLE (ST) AND SYNTHETIC ROPE (SR) INSTRUCTIONS INSIDE
SYNTHETIC ROPE
STEEL CABLE
DK2 USA WEST
DK2 CORPORATE HEAD OFFICE
DK2 USA EAST
3311 MEADE AVENUE STE
5330 MAINWAY
3750 SOUTH AVENUE
E DOCK 13, LAS VEGAS, NEVADA
BURLINGTON, ONTARIO
NORTH UNIT, TOLEDO, OHIO
89102 USA
L7L6A4 CANADA
43615 USA
CUSTOMER SERVICE 1 (888) 277-6960 | WWW.DK2.COM
v.231206
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Summary of Contents for DK2 A8000ST
- Page 1 4x4 WINCHES A8000ST, A8000SR, A9500ST, A9500SR, A12000ST, A12000SR USER MANUAL STEEL CABLE (ST) AND SYNTHETIC ROPE (SR) INSTRUCTIONS INSIDE SYNTHETIC ROPE STEEL CABLE DK2 USA WEST DK2 CORPORATE HEAD OFFICE DK2 USA EAST 3311 MEADE AVENUE STE 5330 MAINWAY 3750 SOUTH AVENUE...
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Page 2: Warranty
PROCEDURE FOR OBTAINING A RETURN AUTHORIZATION Within the one (1) year warranty period, the purchaser of the product must notify an authorized retailer or DK2 Inc. of the claimed defect and provide proof of original purchase. At this time the validity of the claim will be determined and a Return Goods Authorization Number (RGA) will be issued if approved. -
Page 3: Online Resources
ONLINE RESOURCES LEARN MORE ABOUT YOUR PRODUCT Visit your product’s web page at https://detailk2.com/tools-shop/ winches/ or scan the QR code on the left. PURCHASING REPLACEMENT PARTS In need of replacement parts? visit detailk2.com/parts/winch-parts or scan the QR code on the left. VIEW THIS USER MANUAL ON YOUR DEVICE Scan the QR code on the left to view this product’s user manual on your mobile device. -
Page 4: Table Of Contents
PARTS LIST AND SCHEMATICS............27 4 | A8000ST, A8000SR, A9500ST, A9500SR, A12000ST, A12000SR man. -
Page 5: Technical Specifications
TECHNICAL SPECIFICATIONS MODEL NUMBER(S) A8000ST, A8000SR SINGLE RATED LINE PULL 8,000 lb (3,628 kg) MOTOR 5.5 hp / 4.2 kW series wound CONTROL Wireless / Wired remote control GEAR TRAIN 3-stage planetary GEAR REDUCTION RATIO 180:1 BRAKING Automatic load-holding brake DRUM SIZE 63.5 mm x 224 mm... - Page 6 5 (1.6) LAYER RATED LINE PULL lb (kg) TOTAL ROPE ON DRUM ft (m) 9,500 (4,309) 16.3 (5) 7,700 (3,493) 39.3 (12) 6,500 (2,948) 65.6 (20) 5,610 (2,545) 79 (24) 6 | A8000ST, A8000SR, A9500ST, A9500SR, A12000ST, A12000SR man. detailk2.com...
- Page 7 MODEL NUMBER(S) A12000ST, A12000SR SINGLE RATED LINE PULL 12,000 lb (5,443 kg) MOTOR 6 hp / 4.5 kW series wound CONTROL Wireless / Wired remote control GEAR TRAIN 3-stage planetary GEAR REDUCTION RATIO 218:1 BRAKING Automatic load-holding brake DRUM SIZE 63.5 mm x 224 mm CABLE/ROPE 9.5 mm x 24.4 m...
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Page 8: Section I • Safety
SECTION I • SAFETY... -
Page 9: Safety Conventions
SAFETY CONVENTIONS DANGER! This indicates a hazardous situation, which, if not avoided, will result in death or serious injury. WARNING! This indicates a hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION! This indicates a hazardous situation, which, if not avoided, may cause minor or moderate injury. -
Page 10: Important Safety Information
It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. 10 | A8000ST, A8000SR, A9500ST, A9500SR, A12000ST, A12000SR man. detailk2.com... -
Page 11: Installation Precautions
10. Remove all metal jewelry before working INSTALLATION near the battery. PRECAUTIONS 11. Connect the red wire to the positive battery terminal and the black wire to the negative battery terminal. 12. Insulate all exposed wiring and terminals after installation. 13. - Page 12 15. Disconnect the Pendant Controller before before the rope reaches its capacity. working near the cable/rope, drum, This cable/rope must be discarded 12 | A8000ST, A8000SR, A9500ST, A9500SR, A12000ST, A12000SR man. detailk2.com...
- Page 13 and not used. cable/rope. Do not push sideways against the cable/rope under tension; cable/rope A kink permanently weakens the cable/rope, might break under this load and recoil even after it is straightened out; kinked cable/ back, striking the person pushing against rope can fail suddenly and must not be used.
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Page 14: Service Precautions
Electromagnetic fields in close proximity to the pacemaker could cause pacemaker interference or pacemaker failure. SERVICE PRECAUTIONS 1. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. 14 | A8000ST, A8000SR, A9500ST, A9500SR, A12000ST, A12000SR man. detailk2.com... -
Page 15: Section Ii • Installation And Setup
SECTION II • INSTALLATION AND SETUP... -
Page 16: Mounting The Winch
For example, you may wish to route the 5. Install the winch using the hardware 16 | A8000ST, A8000SR, A9500ST, A9500SR, A12000ST, A12000SR man. detailk2.com... -
Page 17: Preparing The Cable/Rope
wires under the vehicle, attaching it to 6. Disconnect and turn off the remote control the frame using suitable fasteners. Do not when not in use. attach the wires to the exhaust system, 7. Turn off the disconnect switch when the drive shaft, emergency brake cable, fuel winch is not in use or when the vehicle line, or any other components which may... -
Page 18: Section Iii • Operation
SECTION III • OPERATION... - Page 19 Read SECTION I: SAFETY IN ITS Figure F: Clutch Released ENTIRETY at the beginning of this 7. Hook onto the object using a pulling User Manual, including all text under point, tow strap, tree strap, or chain. See the subheadings therein before Figure G.
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Page 20: Double Line Rigging
Stand well to the side while winching. 20 | A8000ST, A8000SR, A9500ST, A9500SR, A12000ST, A12000SR man. detailk2.com... - Page 21 12. Attach the Pendant Controller to the WARNING! Stop the winch and release socket on the solenoid assembly, see tension on the cable/rope before Figure K. moving the rag or carpet placed on it. 15. Do not continue use of the winch until the battery is completely run down.
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Page 22: Duty Cycle (Duration Of Use)
14 minutes and 15 seconds after every 45 seconds of continuous operation. Failure to carefully observe duty cycle limitations can easily over-stress a winch contributing to premature winch failure. 22 | A8000ST, A8000SR, A9500ST, A9500SR, A12000ST, A12000SR man. detailk2.com... -
Page 23: Section Iv • Maintenance And Servicing
SECTION IV • MAINTENANCE AND SERVICING... -
Page 24: Cleaning, Maintenance, And Lubrication
Do not open the housing. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. 24 | A8000ST, A8000SR, A9500ST, A9500SR, A12000ST, A12000SR man. detailk2.com... -
Page 25: Troubleshooting
TROUBLESHOOTING PROBLEM POSSIBLE CAUSES LIKELY SOLUTIONS 1. Incorrect power cords 1. Use only supplied power cords Motor overheats 2. Winch running time too long 2. Allow winch to cool down periodically 1. Remote control not connected 1. Insert remote control all the way into the properly connector 2. -
Page 26: Please Read The Following Carefully
NOTE: If the product has no serial number, record month and year of purchase instead. NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. 26 | A8000ST, A8000SR, A9500ST, A9500SR, A12000ST, A12000SR man. detailk2.com... -
Page 27: Parts List And Schematics
PARTS LIST AND SCHEMATICS ITEM NO. PART NO. DESCRIPTION ITEM NO. PART NO. DESCRIPTION 4X4W01 Gearbox end cover 4X4W22 O-ring 4X4W02 Rubber washer 4X4W23 Plastic plate 4X4W03 Limit screw 4X4W24 Drum assembly 4X4W04 M5x20 hex socket screw 4X4W25 Tie-plate assembly 4X4W05 Gearbox 4X4W26...
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