Frakco AQUA MAGIC PLUS Twin 1" EE Series Owner And Operational Manual

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Operational Manua

Model:

Serial Number:

Install Date:

Installed By:

Service Phone:

Sold By:

Please read this manual carefully before proceeding with installation. Your failure to

follow any of these instructions or operating parameters may lead to personal injury

or damage to the equipment and/or personal property. Do not use this water

treatment system with water that is microbiologically unsafe or of unknown quality,

without adequate disinfection before or after the system. This water treatment

system contains replaceable treatment components critical for effective

performance. It is the user's responsibility to periodically test the product water to

verify the system is performing satisfactorily. Failure to properly maintain this water

Owner and

treatment system may cause a health risk.

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Aqua Magic Plus Twin 1" EE Series

4.4.2024 SB

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Page 1 Owner and Operational Manua Model: Serial Number: Install Date: Installed By: Service Phone: Sold By: Please read this manual carefully before proceeding with installation. Your failure to follow any of these instructions or operating parameters may lead to personal injury or damage to the equipment and/or personal property.
Page 2: Table Of Contents
Table of Contents Twin Valve Installation Tips: ..................................... 3 Valve Body Compliance Table ..............................4 Twin Transfer ....................................6 Injector Cap, Injector Screen, Injector, Plug and O-Ring ......................8 Injector Order Information ................................9 Refill Flow Control Assembly and Refill Port Plug ........................10 Drain Line –...
Page 3: Twin Valve Installation Tips
Twin Valve Installation Tips: We have had a number of instances where customers have incorrectly installed the in/out head to the untreated water inlet/treated water outlet of the control valve, rather than to the 2nd tank connection ports. Below are a number of situations that will occur when the in/out head is incorrectly installed to the untreated water inlet/treated water outlet of the control valve.
Page 4: Valve Body Compliance Table
Valve Body Compliance Table Injector and/or Main Regenerant Application Stack Body* Plug(s) Piston Piston Injector in “DN” hole, 1” Downflow Softener or Plug in “UP” hole V3011 V3174 V3005-02 V3031 Regenerating Filter Plug in “DN” and 1” Backwash Only Filter “UP”...
Page 5 Drive Cap Assembly, Downflow Piston, Upflow Piston, Regenerant Piston and Spacer Stack Assembly Drawing No. Order No. Description Quantity V3005-02 Spacer Stack Assembly V3004 Drive Cap ASY V3011* Piston Downflow ASY V3011-01* Piston Upflow ASY V3174 Regenerant Piston V3135 O-ring 228 *V3011 is labeled with DN and V3011-01 is labeled with UP.
Page 6: Twin Transfer
Twin Transfer...
Page 7 Twin Transfer Drawing No. Order No. Description Quantity V3470 Screw Bhc 1/4-20 X 1 Ss V4005-01 T1 Transfer Capasy V4029 O-Ring 236 V4015 T1 Transfer Spring V4014 T1 Transfer Spring Support V4036 T1 Rotor Disk Asy V3105 O-Ring 215 (Distributor Tube) V3180 O-Ring 337 V4016...
Page 8: Injector Cap, Injector Screen, Injector, Plug And O-Ring
Injector Cap, Injector Screen, Injector, Plug and O-Ring Drawing No. Order No. Description Quantity V3176 Injector Cap V3152 O-Ring 135 V3177-01 Injector Screen Cage V3010-1Z Injector Asy Z Plug V3010-1A Injector Asy A Black V3010-1B Injector Asy B Brown V3010-1C Injector Asy C Violet V3010-1D Injector Asy D Red...
Page 9: Injector Order Information
Injector Order Information Typical Tank Diameter Down & Injector Order Number Injector Color V3010-1A Black 6" 6" V3010-1B Brown 7" 6" V3010-1C Violet 8" 6" V3010-1D 9" 7" V3010-1E White 10" 8" V3010-1F Blue 12" 10" V3010-1G Yellow 13" 10" V3010-1H Green 14"...
Page 10: Refill Flow Control Assembly And Refill Port Plug
Refill Flow Control Assembly and Refill Port Plug Drawing No. Order No. Description Quantity V3195-01 Refill Port Plug Asy This part is required for backwash only systems H4615 Elbow Locking Clip H4628 Elbow 3/8 Brine QC V3163 0-ring 019 V3165-01* RFC Retainer Asy (0.5 gpm) V3182 V4144-01...
Page 11: Drain Line - 3/4
Drain Line – 3/4” Drawing No. Order No. Description Quantity H4615 Elbow Locking Clip PKP10TS8-BULK Polytube Insert 5/8 Option V3192 Nut ¾ Drain Elbow Option V3158-01 Drain Elbow ¾ Male V3163 O-ring 019 V3159-01 DLFC Retainer ASY V3162-007 DLFC 0.7 gpm for ¾ V3162-010 DLFC 1.0 gpm for ¾...
Page 12: Drain Line - 1
Drain Line - 1” Drawing No. Order No. Description Quantity H4615 Elbow Locking Clip V3008-02 Drain FTG 1 Straight V3166 Drain FTG Body 1 V3167 Drain FTG Adapter 1 V3163 0-ring 019 V3150 Split Ring V3151 Nut 1” QC V3105 O-ring 215 V3190-090 DLFC 9.0 gpm for 1...
Page 13 V4017-01 TT Interconnect Fitting Assembly up to 10” tanks Drawing No. Order No. Description Quantity V3151 Nut 1" Quick Connect V3150 Split Ring V3105 O-Ring 215 V4017 T1 Interconnect Fitting V4052-01 TT Interconnect Fitting Assembly for 12” to 21” Tanks length Drawing No.
Page 14: Introduction
Introduction This manual is about a control valve to be used on water softeners or water filters. The manual is designed to aid water treatment equipment manufacturers in the selection of the various control valve options. Information in this manual is different than what is needed for installation and servicing of a particular water treatment system.
Page 15: Quick Reference Specifications
Quick Reference Specifications Service flow rate 1" 28 gpm (106 lpm, 6.36 m /h) @15 psig (103 kPa) drop Backwash flow rate 1" 15 gpm (57 lpm, 3.4 m /h) @25 psig (172 kPa) drop Minimum/Maximum Operating Pressures 20 psi (138 kPa or 1.4 bar) -125 psi (862 kPa or 8.6 bar) Minimum/Maximum Operating Temperatures 40°F (4°C) - 110°F (43°C) Power Adapter:...
Page 16: Drive Cap Assembly, Main Piston And Regenerant Piston
Drive Cap Assembly, Main Piston and Regenerant Piston The drive gears turn the main gear of the drive cap assembly, which moves the piston. The screw-driven, horizontally moving piston stops at specific positions to direct the flow of water to backwash, regenerate, rinse or refill. The PC board determines the position of the piston by counting pulses produced when the piston is moved.
Page 17: Drain Line Flow Control And Fitting Assembly
Drain Line Flow Control and Fitting Assembly The drain line flow control assembly includes a drain line flow control and a fitting. The drain line flow control allows proper media bed expansion by regulating the flow rate to the drain. The drain line flow control is a flexible washer-like part with an orifice and a precision molded contour.
Page 18: Service Instructions
Service Instructions When servicing the valve, water may leak from Disconnect from electrical power the valve. Water from the valve may create a slip prior to servicing the valve. hazard. Clean up water spills. Drive Assembly Disconnect the power source plug (black wire) from the PC board prior to disconnecting the motor or water meter plugs from the PC board. The power source plug connects to the four-pin jack.
Page 19: Drive Cap Assembly, Main Piston And Regenerant Piston
Drive Cap Assembly, Main Piston and Regenerant Piston The drive assembly must be removed to access the drive cap assembly. The drive cap assembly must be removed to access the piston(s). The drive cap assembly is threaded into the control valve body and seals with an O-ring. To remove the drive cap assembly, use the special plastic wrench or insert a ¼”...
Page 20: Injector Cap, Screen, Injector Plug And Injector
After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board (black wire) and plug back in or press and hold NEXT and REGEN buttons for 3 seconds. This resets the electronics and establishes the service piston position.
Page 21: Servicing Transfer Cap Assemblies
Servicing Transfer Cap Assemblies The control valves backplate must be removed first to allow access to removing the transfer cap assembly. NOTE: Hold slight downward pressure on the top left corner of the backplate while using a thin flat screwdriver or knife blade to push in on the locking tabs, this will release the backplate and it will twist to the left off of the valve body.
Page 22 Note: That both transfer caps only mount in one orientation. Prior to installation of cap assembly be sure to check that the stainless-steel spring and the plastic spring support is in place attached to the inside of the c assembly. Next you can wipe the outside edge of the O-ring on the cap and the inside mating area of the valve with a clean cloth &...
Page 23: Troubleshooting
Troubleshooting Problem Possible Cause Solution a. No power at electric outlet a. Repair outlet or use working outlet b. Control valve Power Adapter not plugged b. Plug Power Adapter into outlet or connect into outlet or power cord end not power cord end to PC Board connection connected to PC board connection 1.
Page 24 Problem Possible Cause Solution a. Check program settings or diagnostics for a. Media is exhausted due to high water usage abnormal water usage b. Remove meter and check for rotation or foreign b. Meter not registering material c. Water quality fluctuation c.
Page 25 Problem Possible Cause Solution a. Motor not inserted full to engage pinion, motor a. Disconnect power, make sure motor is fully wires broken or disconnected engaged, check for broken wires, make sure two pin connector on motor is connected to the two pin connection on the PC Board labeled MOTOR.
Page 26 Problem Possible Cause Solution a. Drive bracket not snapped in properly and a. Snap drive bracket in properly then out enough that reduction gears and Press NEXT and REGEN buttons for 3 17. Err – 1004, Err – 104 = Control valve motor drive gear do not interface seconds to resynchronize software ran too long and timed out trying to reach home...
Page 27: Water Treatment System Warranty
FRAKCO, INC. will replace or repair the defective item. Replacement of a defective item will be at FRAKCO’S factory in Luverne, MN, and the purchaser must ship the defective item at its own expense to FRAKCO’S factory. Replacement items will be shipped by FRAKCO F.O.B.