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TENAX ELECTRA 1.0 Use And Maintenance Manual

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CERTIFIED QUALITY MANAGEMENT
ISO 9001:2008
USE AND MAINTENANCE MANUAL
STREET SWEEPER
EN
Translation from the Original Instructions
Directive 2006/42/CE
TENAX INTERNATIONAL srl
Via Balduina, 3 – 42010 Rio Saliceto (RE) - ITALIA
Tel.: +390522/699421 - Fax: +390522/649453
E-mail: info@tenaxinternational.com - www.tenaxinternational.com
USE and MAINTENANCE Manual "Electra 1.0"
- 1 -
Ed. 02-2015 - rev.06

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Summary of Contents for TENAX ELECTRA 1.0

  • Page 1 Translation from the Original Instructions Directive 2006/42/CE TENAX INTERNATIONAL srl Via Balduina, 3 – 42010 Rio Saliceto (RE) - ITALIA Tel.: +390522/699421 - Fax: +390522/649453 E-mail: info@tenaxinternational.com - www.tenaxinternational.com USE and MAINTENANCE Manual "Electra 1.0" - 1 - Ed. 02-2015 - rev.06...

  • Page 2: Table Of Contents

    NOISE PRODUCED BY THE MACHINE…………...…..…………………………………… 26 INFORMATION ON VIBRATIONS……………….…..…………………………………. 26 IDENTIFICATION DATA ……………………………………………..……….………… 27 Identification and approval plate ……………..……………..……………………. CE marking plate ……………………………………………………………….……….. Punching on the chassis ……………………………………..………………………. USE and MAINTENANCE Manual "Electra 1.0" - 2 - Ed. 02-2015 - rev.06...
  • Page 3 Removing the doors …………………………………………………………….. Fitting the doors ………………………………………………………………….. OPTIONAL – CAB HEATER ….……………..………………………...……………………. OPTIONAL – OPENING THE PICKUP HEAD FLAP ……………………...… …………. 68 OPTIONAL - CLOSED CIRCUIT CAMERA ……………………….……………………… USE and MAINTENANCE Manual "Electra 1.0" - 3 - Ed. 02-2015 - rev.06...
  • Page 4 Wiring ………………………………………………….………………………...…. Headlamps ………………………………………………….……………….…..… REPLACEMENT OF THE BATTERIES …………………………………………………….. MAINTENANCE OF THE REDUCTION GEARS …..…………………………..…….…. 102 Steering reduction gear ………….……………………………………..…….. Driving reduction gears ………….……………………………………..……. GENERAL GREASING …………………………………………………………….…………… USE and MAINTENANCE Manual "Electra 1.0" - 4 - Ed. 02-2015 - rev.06...

  • Page 5: Introduction

    The term optional (OPT) identifies any accessories or equipment that may be installed on request, which therefore may not be present on the machine. USE and MAINTENANCE Manual "Electra 1.0" - 5 - Ed. 02-2015 - rev.06...

  • Page 6: Symbols Adopted In The Manual

    The same applies in the case of alterations, variations, and/or the installation of accessories without prior authorisation. USE and MAINTENANCE Manual "Electra 1.0" - 6 - Ed. 02-2015 - rev.06...

  • Page 7: Technical Assistance Service

    The terms and conditions of guarantee coverage for the battery charger and the heater (OPT), are generally established by the manufacturers. The conditions for the street sweeper are those set down on our guarantee charter. USE and MAINTENANCE Manual "Electra 1.0" - 7 - Ed. 02-2015 - rev.06...

  • Page 8: Construction Standards And Ce Marking

    European Directives listed in the original Certificate of Conformity, enclosed with the technical documentation, a copy of which is reproduced below. USE and MAINTENANCE Manual "Electra 1.0" - 8 - Ed. 02-2015 - rev.06...

  • Page 9: Conditions Of Use

    USE and MAINTENANCE Manual "Electra 1.0" - 9 - Ed. 02-2015 - rev.06...

  • Page 10: General Safety Rules

    - the machine must be put into service only after having checked that it is in good condition USE and MAINTENANCE Manual "Electra 1.0" - 10 - Ed. 02-2015 - rev.06...

  • Page 11: During Use

    - never leave the machine on an inclined surface. If it has to sit on an inclined surface, apply wedges under the wheels to avoid undesired movements USE and MAINTENANCE Manual "Electra 1.0" - 11 - Ed. 02-2015 - rev.06...

  • Page 12: Safety Rules Concerning Operating Materials

    - avoid contact with the skin. - do not inhale fuel vapour while filling the tank; - it is forbidden to smoke or to use naked flames while refuelling; USE and MAINTENANCE Manual "Electra 1.0" - 12 - Ed. 02-2015 - rev.06...

  • Page 13: Rules For Maintenance

    - when cleaning the machine, take care not to damage the electric parts and the motor - do not use aggressive detergents on the bodywork and painted parts USE and MAINTENANCE Manual "Electra 1.0" - 13 - Ed. 02-2015 - rev.06...

  • Page 14: Machine Demolition

    Any irregular action performed by the customer before, during and after demolition and disposal of the machine and/or of its parts, in interpreting the relevant regulations and laws in force, is his own exclusive responsibility. USE and MAINTENANCE Manual "Electra 1.0" - 14 - Ed. 02-2015 - rev.06...

  • Page 15: Warning Plates

    2-metre limit within which there may be the risk of objects being thrown up by the broom, or danger for the hands and feet due to rotation of the broom. USE and MAINTENANCE Manual "Electra 1.0" - 15 -...
  • Page 16 Adhesive label applied inside the machine on the right side, visible with the body open, located near the watertight box housing the machine management electronic circuits; it indicates the possibility of electric shock if tampered with, modified or used inappropriately. USE and MAINTENANCE Manual "Electra 1.0" - 16 - Ed. 02-2015 - rev.06...

  • Page 17: Safety Devices

    If the body has been completely opened, nothing will be electrically enabled if the ignition key is turned. The same thing happens if you open the inspection hatch mouth suction. USE and MAINTENANCE Manual "Electra 1.0" - 17 - Ed. 02-2015 - rev.06...

  • Page 18: Residual Risks

    The work area of only the two side brooms is identified as area “A”; CAUTION DANGER: Do not approach the moving brooms during machine operation. The manufacturer recommends a minimum safety distance of 2 metres on all sides. USE and MAINTENANCE Manual "Electra 1.0" - 18 - Ed. 02-2015 - rev.06...
  • Page 19 Move the container manually only after the lowering operations have been completed. During lifting operations, keep away from the moving lifting fork. The manufacturer recommends a minimum safety distance of 2 metres on all sides. USE and MAINTENANCE Manual "Electra 1.0" - 19 - Ed. 02-2015 - rev.06...

  • Page 20: Transport Of The Machine

    If the machine has to be loaded and unloaded without using ramps, it must be lifted, following the specifications given below. The figure above shows, in RED, the points for lifting the machine, to which the lifting equipment must be connected. USE and MAINTENANCE Manual "Electra 1.0" - 20 - Ed. 02-2015 - rev.06...
  • Page 21 Check that the lifting equipment has a sufficient lifting capacity for the TOTAL weight of the machine. USE and MAINTENANCE Manual "Electra 1.0" - 21 - Ed. 02-2015 - rev.06...

  • Page 22: Towing The Machine

    • To keep the wheels free you must keep the lever (L) of each negative brake raised. USE and MAINTENANCE Manual "Electra 1.0" - 22 - Ed. 02-2015 - rev.06...
  • Page 23 • Tow the machine keeping the front wheels raised off the ground so as not to damage the mechanical parts of the steering. • while towing, there must be no one on the faulty machine; USE and MAINTENANCE Manual "Electra 1.0" - 23 - Ed. 02-2015 - rev.06...

  • Page 24: Overall Dimensions

    WEIGHTS: (including driver 70 kg) version with two brooms UNLOADED LOADED WORK CAPACITY FRONT AXLE Kg 1080 Kg 1150 REAR AXLE Kg 1000 TOTAL Kg 1800 Kg 2150 Kg 350 USE and MAINTENANCE Manual "Electra 1.0" - 24 - Ed. 02-2015 - rev.06...
  • Page 25 WATER TANK (STAINLESS STEEL): MATERIAL STAINLESS STEEL AISI304 CAPACITY litres 120 REFUSE CONTAINER (STAINLESS STEEL): MATERIAL HIGH-DENSITY POLYETHYLENE (PEHD) CAPACITY litres 360 to standard UNI EN 540 USE and MAINTENANCE Manual "Electra 1.0" - 25 - Ed. 02-2015 - rev.06...

  • Page 26: Noise Produced By The Machine

    The daily value (8 hours) of exposure to the vibrations transmitted to the whole body system is lower than a 0.5 m/sec², while the value referring to the hand-arm system is lower than 2.5 m/ sec². USE and MAINTENANCE Manual "Electra 1.0" - 26 - Ed. 02-2015 - rev.06...

  • Page 27: Identification Data

    Carico ammissibile sull’asse anteriore = Admissible load on front axle Carico ammissibile sull’asse posteriore = Admissible load on rear axle MASSA RIMORCHIABILE = TOWABLE WEIGHT The identification number is the sequential chassis number. USE and MAINTENANCE Manual "Electra 1.0" - 27 - Ed. 02-2015 - rev.06...

  • Page 28: Ce Marking Plate

    The end customer is responsible for any tampering and relieves the Manufacturer of all penal liability. USE and MAINTENANCE Manual "Electra 1.0" - 28 - Ed. 02-2015 - rev.06...

  • Page 29: Opening The Body

    5. Slide the driver’s seat (S) completely forward, pulling the lever (L), until the safety system for releasing the body, under the driver’s seat, is made accessible. USE and MAINTENANCE Manual "Electra 1.0" - 29 - Ed. 02-2015 - rev.06...
  • Page 30 9. Lift the body with your left hand and push with your right so as to rotate the body until maximum opening is reached, accompanying the movement with your arms so as to avoid suddenly tightening the end of travel cables. USE and MAINTENANCE Manual "Electra 1.0" - 30 - Ed. 02-2015 - rev.06...
  • Page 31 • When the body is open take care not to activate the broom lifting control, as the leverage could get damaged. USE and MAINTENANCE Manual "Electra 1.0" - 31 - Ed. 02-2015 - rev.06...

  • Page 32: Description Of The Inside Of The Cab

    5) Pickup head flap opening button (OPT) 6) Brake pedal 7) Accelerator pedal 8) Heating ventilation outlet (OPT) 9) Emergency button 10) auxiliary controls 11) Control panel USE and MAINTENANCE Manual "Electra 1.0" - 32 - Ed. 02-2015 - rev.06...

  • Page 33: Driver's Seat - Controls

    Pull the lever outwards and slide the seat forward or back to the desired position. Release the lever and ensure that the seat is blocked. D. – Two-point safety belt USE and MAINTENANCE Manual "Electra 1.0" - 33 - Ed. 02-2015 - rev.06...
  • Page 34 - The parking brake must be used whenever the operator gets out of the vehicle leaving it powered; whenever the power is turned off the parking brake is automatically activated. USE and MAINTENANCE Manual "Electra 1.0" - 34 - Ed. 02-2015 - rev.06...

  • Page 35: Control Panel

    48V/24V transformer to be charged. During this time the steering is already active. USE and MAINTENANCE Manual "Electra 1.0" - 35 - Ed. 02-2015 - rev.06...

  • Page 36: Multifunction Digital Indicator (Mdi)

    1 RED led 1 RED led The algorithm of the battery discharge curve has been regulated by the manufacturer, so as to protect the battery installed on the machine. USE and MAINTENANCE Manual "Electra 1.0" - 36 - Ed. 02-2015 - rev.06...

  • Page 37: Display Function

    For the list and description of the alarms that may be displayed, see the Workshop Manual which gives the most frequent faults and their remedies. USE and MAINTENANCE Manual "Electra 1.0" - 37 - Ed. 02-2015 - rev.06...
  • Page 38 If an alarm is activated you must stop the machine, take note of the alarm code shown on the display and, only after that, turn the ignition key to position (0). Call service centre and communicate the alarm code displayed. USE and MAINTENANCE Manual "Electra 1.0" - 38 - Ed. 02-2015 - rev.06...

  • Page 39: Control Keyboard

    Stable switch, GREEN activation led, enabled only when key n° 3 is enabled; it is deactivated automatically if the water float transmits the water reserve signal for more than 10 seconds. USE and MAINTENANCE Manual "Electra 1.0" - 39 - Ed. 02-2015 - rev.06...
  • Page 40 Stable key, GREEN activation led, enabled only when key n° 10 is activated. Window washers: Unstable switch, GREEN activation led. Window wiper: Stable switch, GREEN activation led. USE and MAINTENANCE Manual "Electra 1.0" - 40 - Ed. 02-2015 - rev.06...

  • Page 41: Key To Brooms And Fan Regulators

    Enabled only with the brooms fully lowered. B. regulates the number of revs of the DIESEL engine and of the pickup fan. Enabled only after having pressed key n° 3. USE and MAINTENANCE Manual "Electra 1.0" - 41 - Ed. 02-2015 - rev.06...

  • Page 42: Additional Controls

    When this light is lit it indicates that an excess temperature has been reached inside the drive electric motor, with the result that its thermal probe has reduced the motor performance. A sound warning is also activated with the buzzer "C". USE and MAINTENANCE Manual "Electra 1.0" - 42 - Ed. 02-2015 - rev.06...

  • Page 43: Starting

    (1) and release the parking brake. At this point, accelerate and, at the same time, release the brake pedal USE and MAINTENANCE Manual "Electra 1.0" - 43 - Ed. 02-2015 - rev.06...

  • Page 44: Transfer Mode

    The machine is equipped with an automatic device which activates the parking brake every time you stop its progress as soon as you restart the progress it is deactivated. USE and MAINTENANCE Manual "Electra 1.0" - 44 - Ed. 02-2015 - rev.06...

  • Page 45: Emergency Button

    Restore it as soon as possible the condition of the safety car. USE and MAINTENANCE Manual "Electra 1.0" - 45 - Ed. 02-2015 - rev.06...

  • Page 46: Stopping The Vehicle

    Neutral gear must be engaged only when the machine is at a standstill. USE and MAINTENANCE Manual "Electra 1.0" - 46 - Ed. 02-2015 - rev.06...

  • Page 47: Work Mode

    • adjust the broom rotation speed by means of the potentiometric regulator to improve the efficiency of picking up the refuse, towards the centre of the machine. USE and MAINTENANCE Manual "Electra 1.0" - 47 - Ed. 02-2015 - rev.06...
  • Page 48 If rotation of a broom should be blocked you must check that the resettable motor overload protection has not tripped; see following paragraphs. USE and MAINTENANCE Manual "Electra 1.0" - 48 - Ed. 02-2015 - rev.06...

  • Page 49: Restoring The Function Of The Actuators Of The Brooms And Pickup Head

    8. Close the cover, fastening it with care. 9. Close the hood and resume sweeping work. WARNING: • Replace the burnt-out fuses with others having IDENTICAL electric characteristics (4.5A). USE and MAINTENANCE Manual "Electra 1.0" - 49 - Ed. 02-2015 - rev.06...

  • Page 50: Restoring The Function Of The Broom Motors

    WARNING: Do not hold down the filter shaker button for more than 30 seconds CONTINUOUSLY, otherwise there would be the risk of burning the electric motor. USE and MAINTENANCE Manual "Electra 1.0" - 50 - Ed. 02-2015 - rev.06...
  • Page 51 During use of the machine (in both work and transfer) you must always pay particular attention to the control and signalling instruments so that any malfunction of the machine does not pass unnoticed. USE and MAINTENANCE Manual "Electra 1.0" - 51 - Ed. 02-2015 - rev.06...

  • Page 52: Emptying The Refuse Container

    Extract the grid from its guides, as indicated, and clean it with a jet of compressed air or wash it with water. USE and MAINTENANCE Manual "Electra 1.0" - 52 - Ed. 02-2015 - rev.06...
  • Page 53 • ensure that, during the unloading and loading operation, there is no one in the vicinity of the machine, on either the right or left side. • the operator must check that the container has been correctly unloaded; USE and MAINTENANCE Manual "Electra 1.0" - 53 - Ed. 02-2015 - rev.06...

  • Page 54: Batteries

    30 nS/cm. • Top up only after recharging the battery. • Top up only at an ambient temperature higher than 0°C. USE and MAINTENANCE Manual "Electra 1.0" - 54 - Ed. 02-2015 - rev.06...

  • Page 55: Centralised Topping Up Of The Batteries

    (G) inserted in the circuit, just after the tap of the tank. While the filling, it turns indicating good operation. When it stops it means the operation is concluded. USE and MAINTENANCE Manual "Electra 1.0" - 55 - Ed. 02-2015 - rev.06...

  • Page 56: Charging The Battery

    Avoid letting the power cable get into a position where it is in the way; if it • becomes worn, replace it immediately. Switch off the power supply (turn off the switch) before connecting or • disconnecting it to the battery. USE and MAINTENANCE Manual "Electra 1.0" - 56 - Ed. 02-2015 - rev.06...

  • Page 57: Charging Procedure

    After having disconnected the battery plug (B), avoid connecting the plug of the battery charger (C) to the plug installed on the machine (M), as in the photo below: INCORRECT MANOEUVRE !! USE and MAINTENANCE Manual "Electra 1.0" - 57 - Ed. 02-2015 - rev.06...
  • Page 58 (M) on the machine. CAUTION DANGER: Explosive gases. Charge the battery in a ventilated place and avoid the formation of flames and sparks. USE and MAINTENANCE Manual "Electra 1.0" - 58 - Ed. 02-2015 - rev.06...

  • Page 59: Viewer For Checking The Charging Phases

    When the RED alarm led is lit it means that a phase is missing in the supply circuit. The battery charger is not working and the charge status indicator turns YELLOW. Check the power supply and the input fuses. USE and MAINTENANCE Manual "Electra 1.0" - 59 - Ed. 02-2015 - rev.06...

  • Page 60: Alarms

    The thermal probe installed in the battery elements and connected to the battery charger functions in a control range between -20°C and +50°C. Beyond the threshold of 50°C, the battery charger temperature gives an alarm signal and blocks charging. USE and MAINTENANCE Manual "Electra 1.0" - 60 - Ed. 02-2015 - rev.06...

  • Page 61: Optional - Leaf Suction Hose

    Instead, if there is only one operator he must pay attention while collecting the refuse to ensure that no one can access the inside of the cab while the machine is going. USE and MAINTENANCE Manual "Electra 1.0" - 61 - Ed. 02-2015 - rev.06...

  • Page 62: Optional - Side Doors

    To open the door from the outside, press the button on the lock (C). To open the door from the inside, pull up the lever of the inside handle (M). USE and MAINTENANCE Manual "Electra 1.0" - 62 - Ed. 02-2015 - rev.06...

  • Page 63: Removing The Doors

    4. After opening the door, extract it from the upright, taking care not to spoil the paint on the upright; if necessary, slightly slacken the screws fixing the door panel to the support frame. USE and MAINTENANCE Manual "Electra 1.0" - 63 - Ed. 02-2015 - rev.06...

  • Page 64: Fitting The Doors

    CAUTION : The fact that the doors have been fitted does not relieve the operator of the obligation to wear the safety belt. USE and MAINTENANCE Manual "Electra 1.0" - 64 - Ed. 02-2015 - rev.06...

  • Page 65: Optional - Cab Heater

    To perform any maintenance work on the heater or on the connecting pipes, or to replace the suction filter, open the body as described in this Manual. USE and MAINTENANCE Manual "Electra 1.0" - 65 - Ed. 02-2015 - rev.06...
  • Page 66 Periodically check the quantity of diesel fuel in the tank (S) and top it up at the filling cap (T). To access the fuel tank you must tilt the body following the special procedure described in this manual. USE and MAINTENANCE Manual "Electra 1.0" - 66 - Ed. 02-2015 - rev.06...
  • Page 67 • Make sure that the hot air inlet and exhaust gas outlet pipes are free and not blocked. Do not remove the heating air intake grid. • USE and MAINTENANCE Manual "Electra 1.0" - 67 - Ed. 02-2015 - rev.06...

  • Page 68: Optional - Opening The Pickup Head Flap

    • Before any work or maintenance, ensure that the keys are not in the ignition. • Ensure that there is no dirt or obstruction between the flap and the pickup head; otherwise take action with the control panel turned off. USE and MAINTENANCE Manual "Electra 1.0" - 68 - Ed. 02-2015 - rev.06...

  • Page 69: Optional - Closed Circuit Camera

    This system is automatically activated whenever the pickup head is lowered, or it may be manually activated by the operator whenever he wants to check the area of the pickup head. USE and MAINTENANCE Manual "Electra 1.0" - 69 - Ed. 02-2015 - rev.06...
  • Page 70  Clean the monitor with a soft cloth, remove stubborn dirt with a damp cloth and a non aggressive detergent. Do not use abrasive agents, solvents or alcohol that could damage the monitor’s surfaces. USE and MAINTENANCE Manual "Electra 1.0" - 70 - Ed. 02-2015 - rev.06...

  • Page 71: General Maintenance Programme

    • check oil level in steering reduction gear • general greasing of all points • general greasing of rear wheel chains Every 1000 hours: • change oil in wheel reduction gears USE and MAINTENANCE Manual "Electra 1.0" - 71 - Ed. 02-2015 - rev.06...

  • Page 72: Characteristics Of The Use Materials

    • topping up the brakes with oil • Use eye protection when: cleaning the air filters with compressed air • USE and MAINTENANCE Manual "Electra 1.0" - 72 - Ed. 02-2015 - rev.06...

  • Page 73: Cleaning The Machine

    During blowing and cleaning operations with compressed air, you must bear in mind that dusty air is developed in the surrounding environment; you must therefore take all the necessary precautions to protect your eyes and airways. USE and MAINTENANCE Manual "Electra 1.0" - 73 - Ed. 02-2015 - rev.06...

  • Page 74: Air Suction System

    4. replace the grill in its housing. Main air filter: To access and clean the main air filter you must: 1. completely open the body as described in this Manual; USE and MAINTENANCE Manual "Electra 1.0" - 74 - Ed. 02-2015 - rev.06...

  • Page 75: Changing The Main Air Filter

    7. unscrew the knob (P) that presses on the pad (T) so that, while the machine is working, the filter remains in the correct position to ensure maximum efficiency of the air seals; USE and MAINTENANCE Manual "Electra 1.0" - 75 - Ed. 02-2015 - rev.06...
  • Page 76 • DO NOT use water to clean the filter. • Use suitable personal protection to avoid contact or inhalation of the dust formed during cleaning. • Protect your eyes and airways. USE and MAINTENANCE Manual "Electra 1.0" - 76 - Ed. 02-2015 - rev.06...

  • Page 77: Maintenance Of The Pickup Head

    To replace the support wheels (R) fitted at the side of the pickup head, you must remove the screws (V) fixing the pickup head body and replace them with new ones with identical dimensions, complete with pivoting support. USE and MAINTENANCE Manual "Electra 1.0" - 77 - Ed. 02-2015 - rev.06...

  • Page 78: Changing The Bottom Slide

    To access the inspection panel inlet to descend from the driver's seat. This door is equipped with a microswitch that blocks any movement of the mouth to open hatch. USE and MAINTENANCE Manual "Electra 1.0" - 78 - Ed. 02-2015 - rev.06...

  • Page 79: Maintenance Of The Brooms

    Remember that, to obtain a good coverage of the pickup head, the two side brooms, in work position, must overlap the width of the pickup head by at least 5-8 centimetres on both sides. USE and MAINTENANCE Manual "Electra 1.0" - 79 - Ed. 02-2015 - rev.06...

  • Page 80: Regulation Of The Vertical Tilting

    When replacing the brooms pay attention because the material the brooms are made of, polypropylene and steel, can cause cuts or abrasions; you must wear protective gloves on your hands. USE and MAINTENANCE Manual "Electra 1.0" - 80 - Ed. 02-2015 - rev.06...

  • Page 81: Maintenance Of The Water System

    The tank has a drainage valve (R) for emptying it with the pipe (S). To access the drainage tap you must open the body. USE and MAINTENANCE Manual "Electra 1.0" - 81 - Ed. 02-2015 - rev.06...

  • Page 82: Water Pump

    For the pump you just have to unscrew one of the connectors and fill the casing with water. During the topping-up operations, take care not to get the inside of the cab wet, especially the dashboard, and keep splashing to a minimum. USE and MAINTENANCE Manual "Electra 1.0" - 82 - Ed. 02-2015 - rev.06...

  • Page 83: Side Broom Nozzles

    • take the starting key. • if you have to work with the machine on a slope, insert wheel chocks under the rear wheels to avoid the machine accidentally rolling forward. USE and MAINTENANCE Manual "Electra 1.0" - 83 - Ed. 02-2015 - rev.06...

  • Page 84: Maintenance Of The Braking System

    If the machine is equipped with a heater for the cab, to check the brake oil level you have to extract the warm air delivery pipes (T) from the couplings (B), connecting to the air distribution outlets inside the cab. USE and MAINTENANCE Manual "Electra 1.0" - 84 - Ed. 02-2015 - rev.06...

  • Page 85: Check Functionality Brakes

    In case the distance is less than 8.5 mm could be dangerous to stop the machine on a steep slope, as would not be guaranteed the braking capacity of the system. USE and MAINTENANCE Manual "Electra 1.0" - 85 - Ed. 02-2015 - rev.06...

  • Page 86: Maintenance And Replacement Of The Wheels

    - When checking and restoring the tyre pressure, to avoid serious physical harm, you must use inflating systems that allow the operator to stay at the side of the wheel. USE and MAINTENANCE Manual "Electra 1.0" - 86 - Ed. 02-2015 - rev.06...
  • Page 87 If you have to work with the machine on a slope, insert wheel chocks • under the wheels to avoid the machine accidentally rolling forward. When working on soft ground place a suitable wooden board under the • hydraulic jack. USE and MAINTENANCE Manual "Electra 1.0" - 87 - Ed. 02-2015 - rev.06...

  • Page 88: Maintenance Of The Electric System

    Right side Left side USE and MAINTENANCE Manual "Electra 1.0" - 88 - Ed. 02-2015 - rev.06...

  • Page 89: Electronic Controls (Inverter)

    When the battery charge falls below the 20% limit, the maximum current distributed is reduced by 50%, to the drive motors, and by 100% to the fan motors (it stops). USE and MAINTENANCE Manual "Electra 1.0" - 89 - Ed. 02-2015 - rev.06...

  • Page 90: Remote Control Switches

    UV1. - this current transformer reduces the rated battery voltage from 48V dc to 24V dc in order to feed all the machine utilities that work on direct current at 24V. USE and MAINTENANCE Manual "Electra 1.0" - 90 -...

  • Page 91: Control Keyboard Electronic Control

    In practice, when the button is pressed for lifting the refuse container, this circuit prevents excessive forcing of the motor when the refuse container adheres to the perimeter sealing gasket, causing the motor to cut out. USE and MAINTENANCE Manual "Electra 1.0" - 91 - Ed. 02-2015 - rev.06...

  • Page 92: Flap Opening Electronic Control

    • If electric welding has to be carried out on the machine, you must disconnect the main battery plug (B) and the plug of the machine main electric system (M). USE and MAINTENANCE Manual "Electra 1.0" - 92 - Ed. 02-2015 - rev.06...
  • Page 93 Refuse container filter shaker Refuse container lifting actuator Battery-operated heater power supply (OPT) Automatic pickup head flap opening/closing actuator Cab fans (OPT) + driving motor cooling fans (OPT) 7.5A USE and MAINTENANCE Manual "Electra 1.0" - 93 - Ed. 02-2015 - rev.06...
  • Page 94 Description of the protection MASTER driving inverter main fuse 48V 300A SLAVE driving inverter main fuse 48V 300A PUMP inverter main fuse 48V 300A STEERING inverter main fuse 48V USE and MAINTENANCE Manual "Electra 1.0" - 94 - Ed. 02-2015 - rev.06...

  • Page 95: Relays

    (C), inside the electronic controls compartment. To access the relays on the printed circuit (F), you must remove the protective cover (P) of the casing. CAUTION DANGER: USE and MAINTENANCE Manual "Electra 1.0" - 95 - Ed. 02-2015 - rev.06...
  • Page 96 A set of four relays is positioned in the cab, inside the control pedal compartment. To access these relays you must remove the control pedal cover (P), removing the fixing screws (V); this reveals the relay support base (R). USE and MAINTENANCE Manual "Electra 1.0" - 96 - Ed. 02-2015 - rev.06...

  • Page 97: Wiring

    (V). This allows access to the bulb of the front direction indicators (L1), and to that of the low beam lights (L2). Replacement the side indicator bulbs: USE and MAINTENANCE Manual "Electra 1.0" - 97 - Ed. 02-2015 - rev.06...
  • Page 98 Replacement of the rotating light bulb: - To replace the bulb of the rotating light you must remove the top cap (C). This allows access to the bulb (LG). USE and MAINTENANCE Manual "Electra 1.0" - 98 - Ed. 02-2015 - rev.06...
  • Page 99 CAUTION DANGER: Replace the burnt-out bulbs with others having the same electrical characteristics. Short circuit hazard. Change the bulbs only with the control panel switched off. USE and MAINTENANCE Manual "Electra 1.0" - 99 - Ed. 02-2015 - rev.06...

  • Page 100: Replacement Of The Batteries

    4. Disconnect the first pole (Q), situated towards the outside of the machine, on the left, with the spanner CH17. 5. Remove the top safety pin (A), with the spanner CH13. USE and MAINTENANCE Manual "Electra 1.0" - 100 Ed. 02-2015 - rev.06...
  • Page 101 To remove the batteries use suitable means for lifting the weight to be manoeuvred (each battery weighs about 490 kg, making a total of 980). Use equipment to protect your personal safety USE and MAINTENANCE Manual "Electra 1.0" - 101 Ed. 02-2015 - rev.06...

  • Page 102: Maintenance Of The Reduction Gears

    3. If necessary, top up to the correct level, removing the vent cap (TF). Use oil SAE 85W90. Use a syringe to insert the compound mixture, as the input hole is very small. USE and MAINTENANCE Manual "Electra 1.0" - 102 Ed. 02-2015 - rev.06...

  • Page 103: General Greasing

    To lubricate points n°2 and 3, you must tilt the body. Follow the opening procedure described in this Manual. Switch off the machine after steering and ensure that no one can access the controls in the cab USE and MAINTENANCE Manual "Electra 1.0" - 103 Ed. 02-2015 - rev.06...
  • Page 104 TENAX INTERNATIONAL srl Via Balduina, 3 – 42010 Rio Saliceto (RE) - ITALIA Tel.: +390522/699421 - Fax: +390522/649453 E-mail: info@tenaxinternational.com - www.tenaxinternational.com USE and MAINTENANCE Manual "Electra 1.0" - 104 Ed. 02-2015 - rev.06...