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Waukesha Cherry-Burrell Votator Origin Instruction Manual

Scraped surface heat exchanger
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Votator
Scraped Surface Heat Exchanger
FORM NO.:
GS8003-0070_WCB
REVISION: 02/2024
Origin
I N S T R U C T I O N MA N UA L
I N S T R U C T I O N MA N UA L
READ AND UNDERSTAND THIS MANUAL PRIOR
TO OPERATING OR SERVICING THIS PRODUCT.

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Summary of Contents for Waukesha Cherry-Burrell Votator Origin

  • Page 1 I N S T R U C T I O N MA N UA L I N S T R U C T I O N MA N UA L ® Votator Origin Scraped Surface Heat Exchanger FORM NO.: GS8003-0070_WCB REVISION: 02/2024 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
  • Page 2 Design Center Manufacturer SPX Flow Technology Danmark A/S SPX Flow Technology Poland Oeastmarken 7 sp. z o.o. Rolbieskiego 2 DK-2860 Soeborg, Denmark 85-862 Bydgoszcz, Poland Tel: +45 7027 8222 Tel: (+48) 52 566 76 00 Fax: +45 7027 8223 Fax: (+48) 52 525 99 09 E-mail: wcb@spxflow.com Web site: www.spxflow.com Information contained in this manual is subject to change...

  • Page 3: Table Of Contents

    Votator® Origin Table of Contents Introduction ..............................2 General Notes ................................2 Labels on the Machine ..............................4 Overview ..................................4 Safety ................................11 Safety Symbols ................................12 Safety Devices ................................13 Safety Instructions in Connection with Residual Risks ....................13 Electric Power ................................14 Personnel Qualification ..............................

  • Page 4: Introduction

    Introduction Votator® Origin Introduction General Notes This operating manual is intended for machine owners and operators. It contains instructions for the safe oper- ation of the above machine and must be carefully read by all personnel working with and on the machine. Keep a copy of this document near the machine.

  • Page 5: User Groups

    Votator® Origin Introduction User Groups The table below explains the relevance of individual chapters in this document for the respective users. Table 1: User groups Machine Maintenance Service Transport Chapter Plant Owner operator engineer technician company Introduction Safety Warranty Transport & Storage Installation &...

  • Page 6: Labels On The Machine

    Introduction Votator® Origin Labels on the Machine The machine serial number is stamped on a serial numberplate located on the machine side as shown in Fig- ure 1, the nameplate is on the Cylinder, include the machine model and serial number with each parts order. Figure 1 - Labels on the machine Overview The supplied machine might differ in some details from the descriptions given in this chapter.
  • Page 7 Votator® Origin Introduction Scraped Surface Heat Exchanger The machine is designed to be used as a heat exchanger. The scraped surface heat exchanger is used to heat or cool a product to a specified target temperature. Depending on the process and performance, multiple units can be installed in series: •...
  • Page 8 Introduction Votator® Origin Cooling System (Example) NOTE: The cooling system is not included in the scope of delivery. SPX FLOW however offers cooling systems including complete installation. For more information, contact your SPX FLOW agent (see page 2) NOTE: The cooling system must be equipped with a safety valve that allows for the release of refrigerant according to the applicable statutory requirements.
  • Page 9 Votator® Origin Introduction A regulating valve is part of the machine control system. This valve adjusts the refrigerant in the circuit so that the product outlet temperature is the same as the set value. The temperature at the product pipe is measured by a resistance thermometer and the result is sent back to the control system.
  • Page 10 Introduction Votator® Origin (11) switches over to pump operation. Saturated steam entering through the feed line (A) acts on the pump trap (11) so that the condensate is pushed out of the pump trap (11). The condensate in the feed line escapes through the condensate trap (12).
  • Page 11 Votator® Origin Introduction The steam regulating valve (4) is integrated in a control loop of the machine control system, where the steam pressure is adjusted so that the product outlet temperature corresponds to the preset value. The outlet tem- perature is measured by a resistance thermometer (7) in the product line and is fed back to the control system. If the pressure in the heating chamber exceeds the maximum permissible value (e.g., due to a technical fault), the safety valve (6) is opened.
  • Page 12 Introduction Votator® Origin The heating performance is controlled by adding hot water from the primary circuit as required. The hot water addition can be adjusted using the regulating valve (7). The amount of hot water that is added from the primary to the secondary circuit flows back to the primary circuit.

  • Page 13: Safety

    Votator® Origin Safety Safety READ AND UNDERSTAND THIS MANUAL PRIOR TO INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT The machine has been designed and manufactured according to best practice, taking into account the safety regulations and EU Machinery Directive 2006/42/EC. The CE Mark guarantees conformity of the machine with the provisions of the European Union for occupational health and safety.

  • Page 14: Safety Symbols

    Safety Votator® Origin Safety Symbols The following symbols are used in this documentation and on the machine to indicate special points of danger and appropriate precautions This symbol indicates an imminent danger with a high risk of injury or damage. Non-compliance with the safety instructions will result in serious injury or even death.

  • Page 15: Safety Devices

    Votator® Origin Safety Sound pressure level up to 85 dB(A)! Risk of damage to hearing from high sound pressure. Drilling prohibited! Drilling in the marked area is prohibited as it would cause damage to the machine. This requests you to shut down the machine and Secure the machine against inadvertent start-up.

  • Page 16: Noise Emission

    Safety Votator® Origin Hot Steam Risk of injury from hot steam and hot surfaces! Risk of injury from steam at temperatures of up to + 150 °C (302°F)! Hot steam escapes when the safety valve of the steam system opens. Hot steam might also escape at the condensate outlet (post-steaming)! Do not touch the feed and return steam lines! Handling of Cold Parts and Refrigerants...

  • Page 17: Personnel Qualification

    Votator® Origin Safety Dangerous electric voltage! All work on the electrical equipment of the machine must be performed according to the instructions below. Machine parts where installation, maintenance or repair work needs to be carried out, must be: • Disconnected, •...

  • Page 18: Prolonged Standstill

    Safety Votator® Origin NOTE: In the event of a fire, shut down the machine at the main switch to prevent the presence of electric power during firefighting. Prolonged Standstill NOTE: If the machine is to be shut down for a prolonged period of time (e.g. works holidays), empty the machine and remove all product residue.

  • Page 19: Warranty

    Votator® Origin Warranty Warranty LIMITED WARRANTY: Unless otherwise mutually agreed to in writing, (a) SPX FLOW goods, auxiliaries and parts there of are warranted to the Buyer against defective workmanship and material for a period of twelve (12) months from date of installation or eighteen (18) months from date of delivery, whichever expires first, and (b) SPX FLOW services are warranted to Buyer to have been performed in a workmanlike manner for a period of ninety (90) days from the date of performance.

  • Page 20: Transport And Storage

    Transport and Storage Votator® Origin Transport and Storage Packaging For transportation, the machine is mounted on a timber transport frame and covered in foil to protect it against the elements. Transport Drilling prohibited! Do not drill into the machine paneling. Doing so would damage the insulation, causing moisture to enter and damage from corrosion.
  • Page 21 Votator® Origin Transport and Storage Transport by Crane Risk of injury from suspended loads! Falling loads can cause serious injury and damage to the machine. Secure the load against slipping from the lifting gear. Do not stand under the suspended machine.
  • Page 22 Transport and Storage Votator® Origin • On wood transport frame as shown in Figure 12. Figure 12 - Attachment points on wood transport frame Transport by Fork-Lift Truck or Pallet Stacker Risk of injury and damage to machine from incorrect transport! Ensure that the forks are long enough to safely support the machine along its entire width or length.

  • Page 23: Storage

    Votator® Origin Transport and Storage • Remove the transport frame to the side. • Remove the washer. • Mount the feet provided and adjust them as described in chapter “Mounting and Adjusting Machine Feet” on page 22. Storage Do not remove the packaging until immediately before installation on the site of operation. If you intend to install and commission the machine within a few days after delivery, cover the components with a plastic tar- paulin and ensure that they are protected against humidity and frost.

  • Page 24: Installation And Commissioning

    Installation and Commissioning Votator® Origin Installation and Commissioning Installation Installation Site Requirements level and with suitable load capacity Floor: A: Space required for rotor dismantling. B: Space required for general access Figure 15 Installation site requirements 5 x 40V 5 x 80V Type 5 x 20H 5 x 40H...
  • Page 25 Votator® Origin Installation and Commissioning 2. Lift the machine with the jacks to just above foot height. 3. Screw one foot by hand into one of the threaded bushings at the machine corners. Figure 17 - Screwing in foot Adjusting foot to desired height: •...

  • Page 26: Mounting Bracket To Frame

    Installation and Commissioning Votator® Origin Mounting Bracket to Frame Mount two brackets to the machine frame on which one scraped surface heat exchanger unit can be placed. Mounting Kits The following mounting kits are available: • For the attachment of one heat exchanger unit, consisting of a front bracket (1), a rear bracket (2), drive end and hardware.
  • Page 27 Votator® Origin Installation and Commissioning 2. Secure the bracket with a screw (M8) and a washer; tighten- ing torque is 15 Nm (11.06 ft-lb). Figure 22 - Mounting front bracket Mounting Rear Bracket (Drive End) 1. Secure the bracket (2) to the upper cross beam (1), using two screws (M10) and washers;...

  • Page 28: Heat Exchanger Unit Mounted On Frame (Horizontal)

    Installation and Commissioning Votator® Origin Mounting Options (Frames with Brackets) Figure 25 - Frame and bracket for one unit Figure 26 - Frame and bracket for five units Heat Exchanger Unit Mounted on Frame (Horizontal) Before mounting the unit, attach the two brackets to the frame. NOTE: Observe the safety instructions in chapter “Safety”...
  • Page 29 Votator® Origin Installation and Commissioning 2. Secure the unit (2) with clamp (1) and two screws (M8), washers and nuts to the front bracket (3); tightening torque 16 Nm (11.80 ft-lb). Figure 28 - Securing unit at front Mounting Option - Heat Exchanger Unit Mounted on Horizontal Frame Figure 29 - Heat exchanger - horizontal mounted 02/2024 GS8003-0070_WCB...

  • Page 30: Connection And Assembly

    Installation and Commissioning Votator® Origin Mounting Option - Heat Exchanger Unit Mounted on a Vertical Frame Figure 30 - Vertical unit for production Figure 31 - Vertical unit in service position Connection and Assembly Risk of damage from dirt particles! Ensure that no dirt can enter the machine, as these particles cause damage to the sealing faces.
  • Page 31 Votator® Origin Installation and Commissioning • Connect the feed pipeline to the “product inlet” of the machine, • Connect the exit pipeline to the “product outlet” of the machine. NOTE: The product pipeline must feature a valve through which the product chamber can be emptied. This valve must be positioned close to the machine at the lowest point in the product pipeline.This valve must be opened prior to a prolonged standstill of the machine (see chapter “Cleaning”...
  • Page 32 Installation and Commissioning Votator® Origin Installing Insulation For assembly reasons, certain sections of the pipeline are not insulated or otherwise protected. • Install the insulation and guards as required by the applicable statutory regulations. NOTE: The insulation should only be installed after the leakage test at operating pressure has been completed.
  • Page 33 Votator® Origin Installation and Commissioning The hose connections are 20° offset from vertical. The fluid inlet must be from the bottom and the outlet at the top. We recom- mend installation according to API 610 Plan 54 with a lost water purge.

  • Page 34: Commissioning

    Installation and Commissioning Votator® Origin Figure 35 -Shaft seal on the front Figure 36 - Shaft seal on drive side To ensure easy and fast maintenance of the unit, disconnect points (2) should be provided in the inlet and outlet lines (1). See Figure 35 and Figure 36. The hose (1) passes through the openings to the connections of the flushed shaft seal.
  • Page 35 Votator® Origin Installation and Commissioning 7. When the machine is filled, switch on the rotor drives. 8. Check the direction of rotation of each drive by observing the visible rotor part at the drive end. All rotors must rotate in the direction shown in Figure 37.

  • Page 36: Operation

    Operation Votator® Origin Operation Risk of injury from frostbite (temperatures can reach -30°C (-22°F))! Do not touch refrigerant lines! Risk of injury from hot steam and hot surfaces! Risk of injury from steam at temperatures of up to + 150°C (302°F)! Hot steam escapes when the safety valve of the steam system opens. Hot steam might also escape at the condensate outlet (post-steaming)! Do not touch the feed and return steam lines! Risk of damage to machine from dry running! The rotor drives must only be switched on when the machine is...
  • Page 37 Votator® Origin Operation 2. Before prolonged standstills, drain the machine to remove all product and clean the machine as described in chapter “Cleaning” on page 36. 02/2024 GS8003-0070_WCB Page 35...

  • Page 38: Cleaning

    Cleaning Votator® Origin Cleaning Risk of poisoning from detergents! Risk of caustic burns from detergents! Risk of damage to cylinder wall from detergents! Detergents used for the cleaning of food processing machines are normally caustic and hazardous to health. Improper handling can pose a risk to life and limb and cause damage to the machine. •...

  • Page 39: Stainless Steel Corrosion

    Votator® Origin Cleaning The rotors must not run continuously during CIP (to reduce the wear on the scrapers and heat-exchange tubes), but they have to be “jogged” for approximately 10 seconds every 3 minutes to build up a turbulent flow in the heat-exchange tubes.

  • Page 40: Detergents

    Cleaning Votator® Origin Circulation tank, fresh water Temperature CIP-F Acid solution Conductivity + Temp. CIP-R Alkaline solution Dosing Alkaline concentrate Pre-rinse water / recovery Dosing Acid concentrate CIP-Pump Dosing Disinfection. Flow meter Danger of damage! The SSHE must not be used for heating cleaning agents. Detergents Observe the instructions in the material safety data sheet of the detergents! When using any cleaning agents it is important to observe the product specification and safety regulations specified in the manufacturer’s product...

  • Page 41: Acid Cleaning

    Votator® Origin Cleaning Acid Cleaning For acid cleaning stainless steel or duplex steel heat-exchange tubes, one of the following agents can be used (typical detergents): Table 3: Typical Detergents Detergent Concentration Temperature Duration Ecolab: 0.7% - 1.5% 50 - 60°C (122 - 140°F) 30 minutes P3-horolith CIP JohnsonDiversey:...

  • Page 42: Cip Sequences

    Cleaning Votator® Origin CIP Sequences Table 5: Typical CIP Requirements SSHE with stainless or duplex steel heat-exchange tubes Duration Step Temperature °C minutes 1. Rinse with water - to push the product out Ambient temperature 2. Pre rinse with water 50 - 60°C (122 - 140°F) 3.

  • Page 43: Inspection And Maintenance

    Votator® Origin Inspection and Maintenance Inspection and Maintenance NOTE: Also observe the original manufacturer’s operating manuals included with this manual. Daily Inspection Table 6: Daily Inspection Inspection/ maintenance point Inspection/ maintenance task Machine Check for unusual vibration Cartridge seals Check for leakage Read current consumption at display and compare with Rotor drive production data...

  • Page 44: Every 18 Months (3000 Operating Hours)

    Inspection and Maintenance Votator® Origin Every 18 months (3000 Operating Hours) Table 9: Every 18 Months (3000 Operating Hours) Inspection/ maintenance point Inspection/ maintenance task Change static seals in product chamber (at product line Machine fittings, caps, etc.) (see spare parts list) Replace cylinder gaskets Machine Descale water lines and fittings...
  • Page 45 Votator® Origin Inspection and Maintenance Tools The following tools are included in the supply of the machine. To perform safe and proper maintenance, use the listed tools below as described in “Attachment Points for Lifting Gear”– “Other Work on Cylinder”. Figure 39 - Tools Type Tools...
  • Page 46 Inspection and Maintenance Votator® Origin Risk of damage to scrapers! Remove the scrapers at the contact point before attaching the machine in order to prevent damaging to the scrapers. For removal instructions for the scrapers, see “Removing of Scraper with Knuckle”...
  • Page 47 Votator® Origin Inspection and Maintenance 4. Drain all liquid from all cylinders by removing the product lines (1) at the lowest points of the machine. Figure 42 - Product line connection Rotating Vertical Unit for Service 1. Remove the nut from the bottom of the frame. Figure 43 - Remove nut from bottom of frame 2.
  • Page 48 Inspection and Maintenance Votator® Origin Removing Rotor (Cooler / Heater) 1. Remove the front cap (2). NOTE: The cap features a slot for easy removal with a screwdriver. Figure 45 - Front cap 2. Remove the protective cap at the rear (3) by loosening the four screws (4).
  • Page 49 Votator® Origin Inspection and Maintenance 4. Remove the nut (9) and the o-ring (10) from the front of the rotor. NOTE: Left-handed thread! Figure 48 - Removing nut 5. Screw the rotor pulling handle (11) into the rotor. NOTE: Left-handed thread! Figure 49 - Screwing in rotor pulling handle 6.
  • Page 50 Inspection and Maintenance Votator® Origin 7. Unscrew the retaining screws (14) of the locking plates (15). Figure 51 - Removing the locking plates - Figure 52 - Removing the locking plates single mechanical seal (optional) - double mechanical seal 8. Turn the two locking plates (16) towards the rotor so that they engage in the groove (18) of the mechanical seal (19).
  • Page 51 Votator® Origin Inspection and Maintenance 10. Front of rotor after attachment of locking plates. Figure 55 - Locking plates attached Figure 56 - Locking plates attached single mechanical seal double mechanical seal 11. Loosen the clamping mechanism of the mechanical seal on the rotor. Unscrew the two setscrews (20) by approx.
  • Page 52 Inspection and Maintenance Votator® Origin 12. The setscrews (21) are removed from the groove (22) of the rotor (23). Figure 60 - Clamping mechanism of mechanical seal released 13. Unscrew and remove the guard. Figure 61 - Remove guard 14. Mount the two locking plates at the drive end: Unscrew the retaining screws (14) of the locking plates (15) NOTE: Both shaft ends are equipped with a mechanical seal.The seals are of identical construction and can be removed in the same manner..
  • Page 53 Votator® Origin Inspection and Maintenance 15. Push the two locking plates (16) in the direction of the rotor so that they engage the groove (18) of the mechanical seal (19). Install the fastening screw into the hole (17) of the locking plates. 16.
  • Page 54 Inspection and Maintenance Votator® Origin NOTE: The two setscrews must not be fully removed! Figure 68 - Releasing single mechanical Figure 69 - Releasing double mechanical seal clamping mechanism seal clamping mechanism 19. The setscrews (25) are removed from the groove (26) of the rotor (27).
  • Page 55 Votator® Origin Inspection and Maintenance 21. Remove the rotor screw (31) and the Nord-Lock® lock washer at the drive end. Figure 72 - Removing rotor screw at the drive end side 22. Slightly lift the rotor with the rotor pulling handle and slide the Scraper with Knuckle shaft skid (32) under the rotor, as shown in Figure 73 B.
  • Page 56 Inspection and Maintenance Votator® Origin Risk of injury from cuts on sharp scraper edges! The scrapers on the rotor are very sharp. Wear protective gloves! NOTE: If the rotor does not move by hand, use jacking screws. 24. Remove the disk (35). 25.
  • Page 57 Votator® Origin Inspection and Maintenance 28. After removing the rotor from the cylinder, place the rotor on the rotor base. Figure 78 - Rotor removed from cylinder 29. Place the rotor (39) on the rotor base (40). NOTE: Use the supplied device (40) to hold the rotor during maintenance.
  • Page 58 Inspection and Maintenance Votator® Origin 5. As soon as the rotor center body reaches the cylinder, place the rotor on the gliding protection. 6. Carefully slide the rotor on the gliding protection carefully into the cylinder. 7. Slide the rotor into the cylinder until the rotor is visible at the drive end, having passed the mechanical seal. The groove for the fitted key is now visible.
  • Page 59 Votator® Origin Inspection and Maintenance 12. Mount the anti-rotation device and tighten the rotor screw (6a) with a torque of 30 Nm (22.13 ft-lb), positioning the Nord- Lock® wedge lock washer (6b) positioned underneath. Lubricate the mounting bolt before re-using it. The NordLock®...
  • Page 60 Inspection and Maintenance Votator® Origin 15. Tighten the two mounting screws(20) of the mechanical seal on the drive end with a torque of 6 Nm (4.43 ft-lb) to connect the mechanical seal to the rotor. Figure 87 - Single mechanical seal clamping Figure 88 - Double mechanical seal clamping mechanism at drive end side mechanism at drive end side...
  • Page 61 Votator® Origin Inspection and Maintenance 18. Tighten the two screws (14) of the mechanical seal at the rotor front side with a torque of 6 Nm (4.43 ft-lb). NOTE: If there is no torque wrench available, tighten the screws by hand. Figure 92 - Releasing and turning locking plates 19.
  • Page 62 Inspection and Maintenance Votator® Origin 22. Unscrew the rotor-pulling handle (20). NOTE: Left-handed thread! Figure 95 - Removing rotor pulling handle 23. Mount the O-ring (21) and the nut (22) and tighten it with a torque of 6 Nm. NOTE: Left-handed thread! NOTE: If there is no torque wrench available, tighten the screws by hand.

  • Page 63: Scrapers

    Votator® Origin Inspection and Maintenance 25. Mount the rear protective cap (25) and secure it with the four screws (26). Figure 98 - Rear cap 26. Mount the front protective cap (27). Figure 99 - Front cap Scrapers Risk of injury from cuts on sharp scraper edges! The scrapers on the rotor are very sharp. Wear protective gloves! NOTE: Dismantle the rotor before carrying out any work on the scrapers! Removing of Scraper with Knuckle...
  • Page 64 Inspection and Maintenance Votator® Origin 1. Lift up the scraper (1) at an angle to disengage from the pin teeth, as shown in Figure 100 B. Figure 100- Remove scrapper 2. Slide the scraper (1) towards the green arrow direction and remove it from the pin jaw (2) towards the red arrow direction, as shown in Figure 101.
  • Page 65 Votator® Origin Inspection and Maintenance 2. Slide the scraper (1) towards the pin jaw (2), as shown in Figure 103 A, and lock the scraper on the pin teeth, as shown in Figure 103 B. Figure 103- Install scraper Removing of Scraper without Knuckle Risk of damage from incorrect installation sequence! Write down and mark the position and direction of installation of the scrapers! Always re-install used scrapers in the same position as previously installed.
  • Page 66 Inspection and Maintenance Votator® Origin 3. Remove the scraper. Figure 106 - Removing scraper Installing of Scraper without Knuckle 1. Mount the scraper in the correct position on the rotor pins. Observe cutting direction! 2. Slide the scraper in the direction of the small bore (4) until it engages on the center pin.
  • Page 67 Votator® Origin Inspection and Maintenance Figure 109 - Scraper width Figure 110 - Scraper thickness • Measure the width as shown in Figure 109 at both ends of the tube contact surfaces. • Verify the thickness dimension as shown in Figure 110 at multiple points across the scraper. •...
  • Page 68 Inspection and Maintenance Votator® Origin Figure 112 - Width of scraper type PEEK/PTFE If the measured width is less than specified in Figure 112, replace the scraper. Re-starting the machine after scraper replacement 1. Perform a cleaning run. 2. Fill the machine with product. 3.

  • Page 69: Drive Journal

    Votator® Origin Inspection and Maintenance Drive Journal Tolerance Range The tolerance range is exceeded as soon as there is visible wear or deformation on the fitted key. Repair If the rotor is worn or deformed, return it to SPX FLOW for repair. Cylinder Checking Cylinder Lining NOTE: To inspect the cylinder lining, you must dismantle the rotor (see chapter “Removing Rotor (Cooler /...
  • Page 70 Inspection and Maintenance Votator® Origin 5. Loosen the cap nuts (1) from the cap with the integrated bracket (2) at the drive end. 6. Secure the heat exchanger unit so that it cannot drop and pull the unit forward until the pin screws are released from the bores in the cap.
  • Page 71 Votator® Origin Inspection and Maintenance 3. Remove the top flange (2B) from the tube. Figure 117 - Removing the upper half of the split flange 4. Remove M10x25 (3), 8 Number of bolts from the drive end side to loosen the ring (4). Figure 118 - Unscrew the bolts 5.
  • Page 72 Inspection and Maintenance Votator® Origin 6. Pull the jacket (5) with the jacket nozzle to slide it over inner tube (6). Figure 120 - Removing jacket from the HE tube 7. Remove the O-Ring (7) carefully. NOTE: O-ring must be always replaced. For spare parts, see “Spare Part Kits”...

  • Page 73: Installing Cylinder

    Votator® Origin Inspection and Maintenance Installing Cylinder Risk of damage to machine! Always use the equipment and tools specified in the instructions! Non-compliance might result in damage to the cylinder and other machine components.The sealing face must not be damaged. 1.
  • Page 74 Inspection and Maintenance Votator® Origin 5. Slide the ring (13) towards the drive end side flange of the HE tube. Figure 126 - Slide the ring towards drive end side flange of the HE tube 6. Tighten M10x25 (14), 8 number of bolts from the drive end side to fix the ring.
  • Page 75 Votator® Origin Inspection and Maintenance 8. Mount the upper half (15A) of the split flange. Mounting the upper half Figure 129 - of the split flange 9. Fit the lower half (15B) of the split flange to match the Allen screws holes.
  • Page 76 Inspection and Maintenance Votator® Origin NOTE: Turn the ring as the position shown in Figure 132. Watch that the bolt pattern is equal with the one shown in Figure 132. Figure 132 - Final adjustment during installation of the ODE-head Other Work on Cylinder Any other work on the cylinder must be performed by SPX FLOW service technicians.

  • Page 77: Decommissioning And Disposal

    Votator® Origin Decommissioning and Disposal Decommissioning and Disposal Decommissioning To decommission the machine, proceed as follows: 1. Perform a cleaning run. 2. Disconnect the machine from the electric power supply. 3. Drain off all refrigerant and flushing water. 4. Disconnect the product lines and any other incoming or outgoing connections. NOTE: If the machine is to be recommissioned at a later point in time, please read the notes in chapter “Storage”...

  • Page 78: Technical Data

    Technical Data Votator® Origin Technical Data Ambient Conditions During storage and transport the machine must be stored in its packaging and in a dry place. Table 11: Technical Data Ambient temperature: +5 °C – +45 °C (41°– 113°F) Pressures Product chamber max.

  • Page 79: Specified Production Rate

    Votator® Origin Technical Data Type 5 x 40V 5 x 80V 5 x 20H 5 x 40H 5 x 80H Heat exchange 0.2 m2 0.4 m2 0.8 m2 surface per unit (2.2 ft2) (4.3 ft2) (8.6 ft2) Geared motor output 2.2 kW (3 hp) 2.2 kW (3 hp) 2.2 kW (3 hp)

  • Page 80: Spare Part Kits

    Spare Part Kits Votator® Origin Spare Part Kits Spare Parts Ordering For the efficient handling of your spare part requests, SPX FLOW requires the following information: • Machine model and serial number: this number is found on the nameplate on the machine (see Figure 1). •...
  • Page 81 Votator® Origin Spare Part Kits Service Kit for Head DE Figure 134 - GS7001-7044 Type Service kit for Head DE 5 x 40V 5 x 80V 5 x 20H GS7001-7044 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.
  • Page 82 Spare Part Kits Votator® Origin Service Kit for Head ODE Figure 135 - GS7001-7045 Type Service kit for head ODE 5 x 40V 5 x 80V 5 x 20H GS7001-7045 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.
  • Page 83 Votator® Origin Spare Part Kits Bearing Repair Kit for Head ODE Figure 136 - GS7001-7046 Type Bearing repair kit for head ODE 5 x 40V 5 x 80V 5 x 20H GS7001-7046 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.
  • Page 84 Spare Part Kits Votator® Origin Service Kit for Rotor Figure 137 - GS7001-7060 Type Service kit for rotor 5 x 40V 5 x 80V 5 x 20H GS7001-7060 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.
  • Page 85 Votator® Origin Spare Part Kits Sealing Face Exchange Set for Mechanical Seal GS7001-5355 Figure 138 - GS7001-7065 Type Sealing face exchange set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-7065 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2...
  • Page 86 Spare Part Kits Votator® Origin Repair Set for Mechanical Seal GS7001-5355 Figure 139 - GS7001-7066 Type Repair set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-7066 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.
  • Page 87 Votator® Origin Spare Part Kits Sealing Face Exchange Set for Mechanical Seal GS7001-5356 Figure 140 - GS7001-7067 Type Sealing face exchange set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-7067 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2...
  • Page 88 Spare Part Kits Votator® Origin Repair Set for Mechanical Seal GS7001-5356 Figure 141 - GS7001-7068 Type Repair set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-7068 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.
  • Page 89 Votator® Origin Spare Part Kits Sealing Face Exchange Set for Mechanical Seal GS7001-5376 Figure 142 - GS7001-7069 Type Sealing face exchange set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-7069 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2...
  • Page 90 Spare Part Kits Votator® Origin Repair Set for Mechanical Seal GS7001-5376 Figure 143 - GS7001-7070 Type Sealing face exchange set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-7070 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.
  • Page 91 Votator® Origin Spare Part Kits Sealing Face Exchange Set for Mechanical Seal GS7001-5388 Figure 144 - GS7001-7071 Type Sealing face exchange set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-7071 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2...
  • Page 92 Spare Part Kits Votator® Origin Repair Set for Mechanical Seal GS7001-5388 Figure 145 - GS7001-7072 Type Sealing face exchange set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-7072 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.
  • Page 93 Votator® Origin Spare Part Kits Sealing Face Exchange Set for Mechanical Seal GS7001-7985 Figure 146 - GS7001-8489 Type Sealing face exchange set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-8489 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2...
  • Page 94 Spare Part Kits Votator® Origin Repair Set for Mechanical Seal GS7001-7985 Figure 147 - GS7001-8490 Type Repair set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-8490 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.
  • Page 95 Votator® Origin Spare Part Kits Sealing Face Exchange Set for Mechanical Seal GS7001-7984 Figure 148 - GS7001-8487 Type Sealing face exchange set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-8487 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2...
  • Page 96 Spare Part Kits Votator® Origin Repair Set for Mechanical Seal GS7001-7984 Figure 149 - GS7001-8488 Type Repair set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-8488 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.
  • Page 97 Votator® Origin Spare Part Kits Sealing Face Exchange Set for Mechanical Seal GS7001-7981 Figure 150 - GS7001-8485 Type Sealing face exchange set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-8485 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2...
  • Page 98 Spare Part Kits Votator® Origin Repair Set for Mechanical Seal GS7001-7981 Figure 151 - GS7001-8486 Type Sealing face exchange set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-8486 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.
  • Page 99 Votator® Origin Spare Part Kits Sealing Face Exchange Set for Mechanical Seal GS7001-7983 Figure 152 - GS7001-8481 Type Sealing face exchange set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-8481 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2...
  • Page 100 Spare Part Kits Votator® Origin Repair Set for Mechanical Seal GS7001-7983 Figure 153 - GS7001-8482 Type Sealing face exchange set for mechanical seal 5 x 40V 5 x 80V 5 x 20H GS7001-8482 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.
  • Page 101 Votator® Origin Spare Part Kits Service Kit for Drive Assembly Figure 154 - GS7001-7075 Type Service kit for drive assembly 5 x 40V 5 x 80V 5 x 20H GS7001-7075 5 x 40H 5 x 80H 0.2 m2 0.4 m2 0.8 m2 Pos.

  • Page 102: Appendix

    Appendix Votator® Origin Appendix • EC Declaration of Conformity • General arrangement drawing • MCR list • P&I diagram Page 100 GS8003-0070_WCB 02/2024...
  • Page 103 Votator® Origin Appendix This page intentionally left blank. 02/2024 GS8003-0070_WCB Page 101...
  • Page 104 I N S T R U C T I O N MA N UA L ® Votator Origin Scraped Surface Heat Exchanger Design Center Manufacturer SPX Flow Technology Danmark A/S SPX Flow Technology Poland sp. z Oeastmarken 7 o.o. Rolbieskiego 2 DK-2860 Soeborg, Denmark 85-862 Bydgoszcz, Poland P: +45 7027 8222...

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