Cotek BL-100MH-12 User Manual

Lifepo4 battery

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LiFePO4 Battery
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Summary of Contents for Cotek BL-100MH-12

  • Page 1 LiFePO4 Battery User’s Manual...
  • Page 3 Any part of this document may not be reproduced in any form for any purpose without the prior written permission of COTEK Electronic IND. CO. For the conditions of the permission to use this manual for publication, contact COTEK Electronic IND. CO., LTD. In all related COTEK product activities, Neither COTEK Electronic IND.
  • Page 5: Table Of Contents

    2-6 . Correct disposal of this product PRODUCT DESCRIPTION 3-1. Cell spec 3-2. Battery pack spec 3-3. Battery Management System (BMS) 3-4. Overcurrent protection value configuration table 3-5. Charging & Discharging (graph) BASIC INSTALLATION 4-1. Installation Location 4-2-1. Connection with COTEK inverter/charger 4-2-2. Terminating resistor...
  • Page 6 BUILDING A BATTERY BANK 5-1 Power cord wiring instructions 5-2 series 5-3 parallel STORAGE AND CARE TROUBLESHOOTING DAILY MAINTENANCE OF BATTERY PACK...
  • Page 7: Safety Instructions

    1. SAFETY INSTRUCTIONS 1-1. Safety warning To make full use of the energy efficiency of the lithium-ion battery pack and prevent the battery pack from leaking, heating, and other accidents, please prohibit the following precautions:  It is strictly forbidden to immerse the battery pack in water. Once it enters the water or the water enters the battery, immediately isolate and treat it and ask a professional to handle it ...
  • Page 8  It is strictly forbidden to overload the battery pack.  It is strictly forbidden to perform mechanical processing on the circuit board, which may damage the internal circuit and cause function failure.  It is strictly forbidden to deform the product under force, which may cause damage to electronic components or parts of the circuit and make the product unstable.
  • Page 9: Safety Guidelines

    1-2. Safety guidelines Clean the installation position of the battery pack to ensure that there is no dust, metal foreign objects, or other foreign objects. Smoke and fire are strictly prohibited during the installation process to avoid short circuits of the battery pack and prevent equipment damage or personal injury.
  • Page 10: General Information

    Please comply with the requirements of the specifications strictly while using the battery, any misuse causing the battery to overheat, burn or explode causing accidents, Cotek will not in be held liable for. 2-2. Warranty and disclaimer This product provides a five-year warranty. One of the following conditions is not covered by the warranty ...
  • Page 11: Sleep Mode

    50A for two hours. At 1C it provides 100A for an hour. Charge and discharge rates can have an impact on the number of life cycles. Cotek batteries provide 2000 cycles at an ambient temperature of 25ºC [77ºF] and a DoD set to 100%.
  • Page 12: Correct Disposal Of This Product

    2-6. Correct disposal of this product This product is designed and manufactured with high quality materials and components, which can be recycled and reused. Act according to your local rules and do not dispose of your old products with your normal household waste.
  • Page 13: Product Description

    3. PRODUCT DESCRIPTION 3-1. Cell spec Item Specification 25°C±2°C, 2.5V ~3.65V Fresh 105 Ah Battery Capacity 25°C±2°C, 2.5V ~3.65V Fresh 105 Ah Battery 0.32 mΩ±0.05 mΩ Internal Resistance AC 1 kHz 0.5 C discharge, 25°C±2°C, Nominal Voltage 3.2V 2.5V~3.65V Charging Voltage 3.65±0.05 V Standard Charge Current 52.5A...
  • Page 14: Battery Pack Spec

    3-2. Battery pack spec Model series Spec 12.8V 100Ah Normal voltage 12.8Vdc Typical capacity 100Ah Nominal energy 1280Wh Self-discharge 3%/month Cycle life 2000 cycles at 100% DOD Max. continuous discharge current 100A Discharge Cut-off voltage Max. discharge current 330A(640mS) Bulk / Absorption Voltage 14.4V ±...
  • Page 15: Battery Management System (Bms)

    Series configuration Balancing mechanism Integrated BMS Integrated fuse Self-heating Optional Charge and discharge port M8 terminal Shell material Plastic Weight 12Kg Size(L*W*H) 279 * 178 * 193 3-3. Battery Management System (BMS) Specification Project Unit Over-voltage and 14.4 14.6 14.6 Over-voltage Under-voltage 1000...
  • Page 16 Refer to configuration table of Over-current Discharge over-current protection value below value 2nd Over-current Discharge delay Over-current Discharge release Automatic recover after a delay of 32S Short circuit protection current Refer to configuration table of Short Circuit value over-current protection value below Short circuit protection delay Protection time...
  • Page 17: Overcurrent Protection Value Configuration Table

    3-4. Overcurrent protection value configuration table Continuous current 100A Charge over current protection value 120±10A First discharge over current 120±10A protection value Second discharge over current 330±34A protection value Short circuit protection value 560±56A...
  • Page 18: Charging & Discharging (Graph)

    3-5. Charging & Discharging (graph)
  • Page 19: Basic Installation

     Must be installed in upright position or on the long side of the case, although upright mounting is recommended.  Keep at least 1cm [3/8"] between two Li-Ion batteries for air flow. 4-2-1 Connection With Cotek Inverter/Charger 4-2-2 Terminating resistor For the last battery connected, please slide the slide switch to the...
  • Page 20: Building A Battery Bank

    5. BUILDING A BATTERY BANK 5-1. Before building a battery pack  Only create battery banks with batteries of the same type and capacity.  Batteries have the same product code and software version. Do not mix with other models. ...
  • Page 21: Parallel

    5-3. Parallel Note: For RVC connection, an external 12v is required Note: Can be connected in paralleled up to 8. 6. Storage and care The storage temperature is -20°C to 60°C. The performance of the battery pack is affected by temperature. The most intuitive performance is the change in the battery pack capacity, which is normal.
  • Page 22: Troubleshooting

    7. Troubleshooting  After the battery pack is fully charged, the voltage is too low or zero. Common error Solution If the battery pack is stored for a Please test the battery pack voltage. If the battery long time and not used, and it is not pack voltage value is less than 8V, it cannot be maintained following the regulations recharged and placed in isolation.
  • Page 23 battery pack are damaged. If there is damage, replace it. Then use the smell method to determine the smell of the battery pack. If there is an irritating electrolyte smell, it means that the battery pack has leaked. It is necessary to conduct a voltage test on each string of the battery pack.
  • Page 24: Daily Maintenance Of Battery Pack

    If the battery's voltage drops below 10V and it Under voltage cannot be revived using the SC inverter/charger's LFP rescue mode, charge the battery with a low current (1A). Once the battery reaches 12V, you can switch the charger back to its normal current setting.
  • Page 25  Lithium batteries at the end of their life should be recycled and disposed of following local laws. No.33, Sec. 2, Renhe Rd., Daxi Dist., Taoyuan City 33548, Taiwan Phone:+886-3-3891999 FAX:+886-3-3802333 http:// www.cotek.com.tw 2024.08...

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