Artus AR6021CGMB Installation, Operation And Maintenance Manual

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Artus
Installation, Operation and
Maintenance Manual
Artus REF No Artus IOM 10.0_06_24
07/06/2024
Version 10.0

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Summary of Contents for Artus AR6021CGMB

  • Page 1 Artus Installation, Operation and Maintenance Manual Artus REF No Artus IOM 10.0_06_24 07/06/2024 Version 10.0...
  • Page 2 Artus Air Ltd products and services is continuous and the information in this document may not be up to date. It is important to check the current position with Artus Air Ltd. at the address stated. This document is not part of a contract or licence unless expressly agreed. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or information storage and retrieval systems, for any purpose other than the purchaser’s personal...
  • Page 3: Table Of Contents

    Artus CONTENTS 10.4 Pre system connection checks Health and Safety 10.5 Pipework terminations Symbols and markings 10.6 Final connections 10.7 Condensate pump Environmental policy Electrical connections CE Directive 11.1 External connections Description 11.2 Internal connections 11.3 Wago installation instructions Product variants...
  • Page 4: Health And Safety

    Health and Safety The information contained in this manual is critical to the correct operation and maintenance of the unit and should be read by all persons responsible for the installation, operation and maintenance of this Artus Air Ltd product. Safety The product has been designed and manufactured to meet international safety standards but, like any mechanical/ electrical equipment, care must be taken if you are to obtain the best results.
  • Page 5: Environmental Policy

    ROHS COMPLIANCE Under the EU Directives, Artus Air Ltd hereby declares that Artus products are RoHS compliant according to the definitions and restrictions given by the Directive 2011/65/EU of The European Parliament and of the Council of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment (EEE).
  • Page 6: Description

    Description The Artus Low energy fan coil unit is designed for both cooling and heating with no system ductwork. The unit is self- contained with all controls, control valves and auxiliary equipment required for operation. The Artus is a versatile, flexible solution designed with ease of installation, operation, and maintenance in mind.
  • Page 7: Unit Overview

    Artus Installation, Operation and Maintenance Manual Unit overview Item Description Unit chassis Fan microswitch Control panel Electric heater element (Optional) Return air temperature sensor/commissioning plug socket Connection panel Hinged fan plate Latch Safety latch Condensate pump reservoir Pressure independent control valves...
  • Page 8: Product Specification

    Edges are formed inwards to reduce sharp edges. Chamfered corners with integral mounting brackets minimise the unit footprint. Insulation The Artus unit is lined internally with fire resistant foam (UL94 VO) for thermal and acoustic insulation. Insulation density is between 30 and 80 kg/m Heat exchanger Heat exchangers are manufactured from seamless 3/8”...
  • Page 9 Filter Artus units incorporate synthetic nylon monofilament filter media encased in a UL94 V0 rated acrylonitrile butadiene styrene (ABS). Filter media open area is 43% and mesh size is 195µm.
  • Page 10: Ar75 Range

    Edges are formed inwards to reduce sharp edges. Chamfered corners with integral mounting brackets minimise the unit footprint. Insulation The Artus unit is lined internally with fire resistant foam (UL94 VO) for thermal and acoustic insulation. Insulation density is between 30 and 80 kg/m Heat exchanger Heat exchangers are manufactured from seamless 3/8”...
  • Page 11 Filter Artus units incorporate synthetic nylon monofilament filter media encased in a UL94 V0 rated acrylonitrile butadiene styrene (ABS). Filter media open area is 43% and mesh size is 195µm.
  • Page 12: Delivery And Storage

    The maximum quantity of AR75 units per pallet is 5. Any shortages or damage must be recorded on the delivery note and notified to Artus Air Limited within 48 hours of receipt. Artus Air Limited cannot accept liability for any damage caused to the product after it has been unloaded from the transportation vehicle.
  • Page 13: Storage And Operating Limits

    * Note: the maximum cooling envelope is less than the extreme required by the EN 1397:2015 sweat test ** 50-60% for 30 minutes maximum Extended Storage For any storage period beyond 6 months Artus Air Limited recommend the following monthly inspections. • Packaging should be checked for external damage and repaired as necessary.
  • Page 14: Installation

    The Artus unit is suitable for the working media, temperature, and pressure for which it to be used. • The substrate to which the Artus unit is to be suspended is adequate to support up to 4 times the weight of the unit. •...
  • Page 15 Artus Installation, Operation and Maintenance Manual Contents Unit Small filter (x2) Large filter Power supply plug KNX-PL Link plug BACnet MSTP plug External relay plug Heating override plug Cooling override plug Electrical connection tool Additional DI plug (Plus version only)
  • Page 16: Unit Dimensions

    Artus Installation, Operation and Maintenance Manual Unit dimensions Dimension ‘A’ Dimension ‘B’ Dimension ‘C’ Dimension ‘D’ AR60 AR75 Unit weights Weight AR6021CG AR7521CG AR60211C AR6041HC AR6042HC AR75213C AR75215C AR7541HC AR7542HC [kg] AR6021HG AR7521HG Unit weight 20.5 21.5 21.5 43.5 (dry) [kg]...
  • Page 17: Unit Clearance Requirements

    400mm clearance may be suitable on the pipework side depending on the system arrangement. The Artus unit is designed for a very low pressure drop on the air side and an appropriate return air path must be provided when used in a false ceiling. Without this the fan duty may reduce, the specific fan power may increase, and the noise may increase.
  • Page 18 400mm clearance may be suitable on the pipework side depending on the system arrangement. The Artus unit is designed for a very low pressure drop on the air side and an appropriate return air path must be provided when used in a false ceiling. Without this the fan duty may reduce, the specific fan power may increase, and the noise may increase.
  • Page 19: Mechanical Installation

    The Artus unit should be carefully lifted to its installation location. Take precautions to spread the load to prevent damage to the chassis. Take care with vulnerable protrusions such as the coil connections and ensure the fascia is not damaged during this operation.
  • Page 20: Opening The Unit

    Artus Installation, Operation and Maintenance Manual Opening the unit Locate the latch side of the unit which can be identified by A 4mm Allen key should be offered up to the unit through the 2 larger 6mm holes in the fascia panel.
  • Page 21: Pipework Connections

    The water quality must be satisfactory. Please see following section Water Quality for more details 10.3 Water quality Ensure that the system to which any Artus units are fitted, has been pre-cleaned and flushed in accordance to the standards and principles detailed in the BSRIA guide “Pre commission cleaning of pipework systems” (BG29/2021) The water quality must be maintained to standards as detailed in BSRIA guide “Water treatment for closed water systems”...
  • Page 22: Pre System Connection Checks

    10.4 Pre system connection checks For Artus units that do not include isolating/flushing valve sets ensure that an external valve package is fitted which is suitable for achieving a pre-commission clean of the CHW and LTHW systems in accordance with BG29/2021: Pre-Commission Cleaning of Pipework Systems.
  • Page 23 Artus Installation, Operation and Maintenance Manual 10.5.3 AR6041HC 10.5.4 AR6042 Page 23 Revision #: 10.0. Revision Date: 07/06/2024. Document Name: Installation, Operation and Maintenance Manual...
  • Page 24 Artus Installation, Operation and Maintenance Manual 10.5.5 AR7521CG, AR75213C and AR75215C 10.5.6 AR7521CG, AR75213C and AR75215C with flushing bypass 10.5.7 AR7521HG Page 24 Revision #: 10.0. Revision Date: 07/06/2024. Document Name: Installation, Operation and Maintenance Manual...
  • Page 25 Artus Installation, Operation and Maintenance Manual 10.5.8 AR7521HG with flushing bypass 10.5.9 AR7541 and AR7542 10.5.10 AR7541 and AR7542 with flushing bypass Page 25 Revision #: 10.0. Revision Date: 07/06/2024. Document Name: Installation, Operation and Maintenance Manual...
  • Page 26: Final Connections

    Installation, Operation and Maintenance Manual 10.6 Final connections The pipe connections on all Artus units are covered by a plastic plug to prevent contaminants, these should only be removed immediately before making the final connections. Care must be taken when screwing pipe adaptors to the Artus unit not to over-stress the joints. We would also recommend that a liquid pipe sealant or PTFE tape is used in preference to hemp and other fillers.
  • Page 27: Condensate Pump

    Installation, Operation and Maintenance Manual 10.7 Condensate pump 10.7.1 Condensate pump overview Artus condensate pumps use a rotary diaphragm control technology. The pump is self-priming, and offers advertised flow even in high lift and high head applications. Vertical head [m] Horizontal run [m]...
  • Page 28: Electrical Connections

    External connections The Artus units have been designed for convenience and safety in mind, all necessary connections are located on an external face of the chassis. Plugs are provided within the supply of the unit to allow the connections to be made without accessing the internal control enclosure.
  • Page 29: Internal Connections

    Artus Installation, Operation and Maintenance Manual 11.2 Internal connections 11.2.1 AR60 external connections Heating actuator Cooling actuator Changeover Return air sensor actuator (41 only) Fan power supply Fan control wiring 11.2.2 AR75 internal connections Heating actuator Cooling actuator Changeover actuator...
  • Page 30 11.3.1 Mains power supply connection The Artus unit is provided with a 3 pole plug socket connector complete with strain relief to enable the wiring of a suitably rated flexible cord to a double pole fused switched isolator. The double pole fused switched isolator must be located within 1.5m of the Artus unit and provide a suitable means of locking off to enable safe isolation procedures to be carried out in accordance with the Electricity at Work Regulations.
  • Page 31 Artus Installation, Operation and Maintenance Manual 11.3.2 MSTP Connection The optional MSTP connection is made with a Wago plug and socket, the socket is panel mounted with the plug supplied with the unit. Plug connections are; Terminal 1 – MSTP Gnd. Terminal 2 – MSTP .
  • Page 32 Artus Installation, Operation and Maintenance Manual 11.3.6 External relays (AR75 Plus) The external relay connections are made with a Wago plug and socket, the socket is panel mounted with the plug supplied with the unit. External relay 1 plug connections are; Terminal 1 – Normally open contact. Terminal 2 – Common.
  • Page 33: Ancillary Items

    QMX Series wall operator units The QMX3.P34 and QMX3.P74 room operator units offered by Artus are suitable for wall box or surface mounting. Power and data are supplied via the KNX PL-Link. This manual covers the mechanical installation, for set-up and configuration please refer to the Controls Manual.
  • Page 34 The QMX3 devices incorporate an internal temperature sensor, ensure any openings in the wall box are sealed to prevent false readings. The QMX3 devices are supplied with a KNX plug, connection at the Artus unit is via the pink Wago plug. Ensure correct polarity before connecting to the QMX3.
  • Page 35 Artus Installation, Operation and Maintenance Manual 12.1.4 QMX3 surface mounting with cable conduit. Remove the breakout on the housing prior to installing cable. When mounting the base plate ensure screw head height does not exceed 3mm. Bottom entry Top entry When connecting with cable trunking ensure a 30mm gap for top entry or 20mm for bottom entry to enable the device to be connected/disconnected from the base plate.
  • Page 36: Qaa2030 Passive Room Temperature

    Artus Installation, Operation and Maintenance Manual 12.2 QAA2030 Passive room sensor The QAA2030 Passive room temperature sensor has been designed for wall mounting. They are suitable for use with most types of commercially available recessed conduit boxes. The cables can be introduced from the rear (concealed wiring) or from below or above (surface-run wires) through knock-out openings.
  • Page 37 Installation, Operation and Maintenance Manual 12.2.3 QAA2030 connection details The QAA203 should be wired back to the Artus unit, a spare cable grommet is conveniently located on the pipe work connection side of the unit. Grommet Return air sensor plug The QAA2030 connection is made with a Wago plug and socket, the socket is panel mounted internally with the plug supplied with the unit and connected to the factory fitted return air sensor.
  • Page 38: Commissioning

    CAUTION Pre-commission inspection check list External Artus unit is installed level in all planes, lock nuts secured, 20mm ventilation gap above unit and free from obstruction Air filters present and clean, sufficient clearance for air path with no obstructions. Heat exchanger clean and free from damage...
  • Page 39: Waterside Commissioning

    100% cooling or heating for commissioning/balancing purposes. Each Artus unit is supplied with plugs for cooling and heating. The Artus unit must be commissioned prior to network setup. 13.3.2 Waterside commissioning steps The Artus valve override plugs must be used during commissioning to simulate a heating/cooling demand.
  • Page 40: Heating Circuit

    When the coil has been fully vented close the blow down valve and set the return leg isolation valve to the open position. On Artus units with internal bypass sets proceed as follows; Connect hose to hose drain valve number 3;...
  • Page 41 Artus Installation, Operation and Maintenance Manual To set the desired flow rate it is necessary to remove the actuator from the PIC valve body. Maximum flow rate Position indicator Removing actuator head Dial details To set the selected flow, rotate the dial on the valve to the desired position. Line up the desired preset position to the indicator mark on the valve body.
  • Page 42 Artus Installation, Operation and Maintenance Manual The actuator must be re-connected before moving to the next phase. Ensure actuator spindle is fully retracted before re-fitting Hand tighten only. Do not over tighten. When mounting the actuator on the valve, only hand tighten the brass threaded coupling.
  • Page 43: Cooling System

    When the coil has been fully vented close the blow down valve and set the return leg isolation valve to the open position. On Artus units with internal bypass sets proceed as follows; Connect hose to hose drain valve number 3;...
  • Page 44 Artus Installation, Operation and Maintenance Manual To ensure that the valve is working in the operating range, the differential pressure across the valve must be measured. The valve is in the operating range if the value measured P1-P2 (ΔP) is higher than the start-up value shown in the table below.
  • Page 45 Fitting insulation jacket To fit the insulation jacket all actuator heads need to be removed, it is imperative that no water can flow through the Artus unit during this procedure so both the chilled water and LTHW systems need to be set to bypass mode.
  • Page 46: Airside Commissioning

    13.4 Airside commissioning Artus is a packaged unit with all relevant components provided and set up to work with each other ahead of delivery to site. The packaged unit has been independently tested in laboratory conditions to establish the air volume flow rates for the controller supply voltage range (1.5-10V).
  • Page 47: Maintenance

    DANGER Any tasks undertaken within the Artus unit should only be carried out when the unit is dead. The Artus unit is suitable for connection to a 230V AC, single phase, 50Hz mains supply. 14.2 Maintenance schedule Every 3 months...
  • Page 48 Chassis and fascia The Artus chassis should be inspected for damage and repaired if necessary. Exposed decorative fascias should be cleaned using warm water and a mild detergent. Abrasive cleaning materials should not be used. Ensure that all fixed panels, access panels, grilles and covers are secure, and fixings and fasteners are tight to protect against electrical and mechanical hazards.
  • Page 49: Filter Removal

    Push barbs towards the centre of the filter to release. Drop filters from the base of the unit. Each Artus unit has three filters, one large and two small. To re-fit filter locate in slot and channels, push filter up until barbs snap into place.
  • Page 50: Condensate Tray Removal

    Artus Installation, Operation and Maintenance Manual 14.4 Condensate tray removal Retaining clip Retaining clip Retaining clip Retaining clip Condensate filter Retaining clip Retaining clip Snap barb Snap barb Remove push fit hose from condensate tray tails either side prior to removing tray. The hose is retained by a spring clip which needs to be released.
  • Page 51: Fascia Removal

    Artus Installation, Operation and Maintenance Manual 14.5 Fascia removal The fascia can be removed via the self-tapping screws if required. 12 off 3.5mmx12.5mm countersunk pozi drive 1 self-tapping screws. Use hand tools for fixings. PZ1 screwdriver. Do not over tighten or damage the fixing heads.
  • Page 52: Troubleshooting

    Artus Installation, Operation and Maintenance Manual Troubleshooting 15.1 Alarm conditions Fault Cause Status Remedial action General waterside/airside fault check chilled Temperature discrepancy Non critical water and/or LTHW system is operational. Check fan is running. Control panel LED illuminated. Condensate high level alarm...
  • Page 53 Artus Installation, Operation and Maintenance Manual Fault Possible cause Remedial action No Cooling Incorrect MODE setting. Check BMS point, the present operating mode should be set to Comfort Set point too high. Check the set point and adjust if necessary.
  • Page 54: Materials And End Of Life Disposal

    Artus Installation, Operation and Maintenance Manual Materials and end of life disposal 16.1 AR60 range Component Material Disposal method Weight [kg] Chassis GALVATITE Z2 G275N 1.2MM Recyclable Cosmetic Fascia Panel Polyester Powder Coated ZINTEC 0.7mm Recyclable Tubes: Copper Recyclable Heat Exchanger...
  • Page 55: Ar75 Range

    Artus Installation, Operation and Maintenance Manual 16.2 AR75 range Component Material Disposal method Weight [kg] Chassis GALVATITE Z2 G275N 1.2MM Recyclable 15.5 Cosmetic Fascia Panel Polyester Powder Coated ZINTEC 0.7mm Recyclable Tubes: Copper Recyclable Heat Exchanger Endplates: Galvanised Steel Fin plates: Aluminium (Hydrophilic Coating)

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