ZOE Z BOX-P P1300-1H User Manual

Liquid cooling containerized ess

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Manual
Z BOX-P Liquid Cooling Containerized ESS
P1300-1H
P1313L1H-A-EU
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Summary of Contents for ZOE Z BOX-P P1300-1H

  • Page 1 User Manual Z BOX-P Liquid Cooling Containerized ESS P1300-1H P1313L1H-A-EU...
  • Page 2: Table Of Contents

    Table of Contents Preface .......................... 3 1. Overview ........................4 1.1 Safety precautions ......................4 1.2 Intended use ........................4 1.3 About this manual ......................4 2. Product overview ...................... 5 2.1 System introduction ......................5 2.2 Model naming rules ......................6 2.3 Product structure .......................
  • Page 3 5. Equipment Installation ..................... 24 5.1 Installation instructions ....................24 5.2 Pre-installation preparation ..................... 25 5.3 Installation steps ......................27 5.4 Electrical connection ......................30 5.5 Check after installation ....................35 6. System Operation Instructions ................. 36 6.1 Inspection before power-on .................... 36 6.2 Power-on steps ........................
  • Page 4: Preface

    The copyright of this manual belongs to ZOE Energy Storage. Without our prior authorization, it may not be reproduced by electronic, mechanical, or any other means.
  • Page 5: Overview

    1. Overview 1.1 Safety precautions Symbol Notes Indicate a hazardous situation that, if not avoided, will result in death or serious personal injury. Indicate a potentially hazardous situation that, if not avoided, could result in death or serious personal injury. Indicate a potentially hazardous situation that, if not avoided, could result in moderate or minor personal injury.
  • Page 6: Product Overview

    This product is a 1,313.28 kWh liquid-cooled energy storage system. It can manage the energy demand on the user's side. It can also be synchronized to the digital energy cloud management platform of ZOE in order to realize the all-round control of the energy storage site.
  • Page 7: Model Naming Rules

    P: 1C A: Version A prefabricated 1313: 1.313 MWh L: Liquid cooling 1H: 1 hour B: Version B cabin C: Version C Example: P1313L1H-A-EU indicates ZOE 20’ 1C Prefabricated Cabin, Version A, Euro-standard. 2.3 Product structure Fig. 2-3-1 Product external schematic...
  • Page 8 Table 2-3-1 Description of product external schematic Notes Notes Chiller compartment Emergency stop B/C/D/V/U/T PACK compartment Debugging window Electrical compartment Air intake device PCS compartment Air exhaust device Water based fire coupling Alarm device window Light board Fire button window Lifting port Cotton filter window Earthing...
  • Page 9 Table 2-3-2 Rack numbering Definition ① Rack 1 ② Rack 2 ③ Rack 3 ④ Rack 4 ⑤ Rack 5 ⑥ Rack 6 • Definition of PCS number Fig. 2-3-4 PCS numbering...
  • Page 10 Table 2-3-4 PCS numbering Definition Definition ① 1#PCS1 ⑦ 1#PCS2 ② 2#PCS1 ⑧ 2#PCS2 ③ 3#PCS1 ⑨ 3#PCS2 ④ 4#PCS1 ⑩ 4#PCS2 ⑤ 5#PCS1 ⑪ 5#PCS2 ⑥ 6#PCS1 ⑫ 6#PCS2 • Internal definition of Rack 1 Fig. 2-3-5 Internal number of Rack 1...
  • Page 11 Table 2-3-5 Internal number of Rack 1 Definition ① 1#HV BOX ② 1#PACK1 ③ 1#PACK2 ④ 1#PACK3 ⑤ 1#PACK4 ⑥ 1#PACK5 • For the internal definition of Racks 2-6, please refer to the internal definition of Rack 1, and so on •...
  • Page 12 Table 2-3-6 Diagram of fire protection components Definition ① Smoke detector ② Gas detector ③ Perfluorohexanone fire extinguishing cylinder ④ Fire safety host ⑤ Gas detector ⑥ Water-based fire fighting pipeline ⑦ Heat detector → External fire fighting system (1) Alarm device window Fig.
  • Page 13: Product Specifications

    (3) Water based fire coupling (DN 65 German-style connector) Fig. 2-3-9 Internal diagram of fire button window (4) Air exhaust and intake device (see Fig. 2-3-1) 2.4 Product specifications 2.4 Product specifications · External renderings Fig. 2-4-1 External renderings...
  • Page 14 1.26MW/1.313MWh Rechargeable Li-ion Battery Storage System Product Model P1313L1H-A-EU Battery Data Cell type Rated capacity 6*285Ah Serial-parallel type 6*1P240S Rated capacity per pack 43.776kWh Pack number System rated energy capacity 1313.28kWh Rated DC voltage 768V DC voltage range 672~864V Rated DC current 1710A Max.
  • Page 15 Specification 105KW DC side Working voltage range (V) 615~950 (3W+PE)/650~950 (3W+N+PE) Full load voltage range (V) 615~950 (3W+PE)/680~950 (3W+N+PE) Input paths Max. current (A) AC side Rated voltage (V) 230/400 Voltage deviation -10%~+10% AC output type (3W+PE) three-phase and three-wire/(3W+N+PE) three-phase and four-wire Rated output power (kW) Max.
  • Page 16 Protection features Power factor 0.85~1 leading or lagging Rated voltage (V) 230/400 Voltage deviation -10%~+10% AC output type (3W+PE) three-phase and three-wire/(3W+N+PE) three-phase and four-wire Rated output power (kW) Max. output power (kW) Max. current (A) Protection features AC overcurrent, AC overvoltage, AC surge, AC short-circuit, anti-islanding, DC Functions reverse connection, and DC surge protection System parameters...
  • Page 17 Model WET-C50H30-B01-380 Ambient conditions Temperature range -40°C~+55°C Humidity range ≤95% System features Refrigerating capacity ≥ 50kW at ambient temperature 45°C Heating capacity ≥ 30kW at (water inlet 0°C) Refrigerant R410a Cooling system pressure resistance > 4.5MPa Coolant 50% glycol in water (1:1 by volume) Water system pressure resistance ≥...
  • Page 18 1P48S Battery Module (LFP) Product Model P148285L-A Battery Data Cell type Rated capacity 285Ah Serial-parallel type 1P48S Rated capacity per pack 43.776kWh Rated DC voltage 153.6V DC voltage range 134.4~172.8V Rated DC current 285A Max. DC current 315A General Data 90% DOD Degree of protection IP67...
  • Page 19 • PACK technical parameters C-EMS1000-A Product Model C-EMS1000 Main Data Core Multi-coreCortex-A53 Max. working frequency 1.1GHz DDR3 Ethernet 19x10/100/1000Mbps RS485 RS232 Working voltage Rated power General Data Operating temperature range -40~+60°C Relative humidity 5~95%RH Max. working altitude <2,000m Dimensions(W*D*H) 113*232*59mm Max.
  • Page 20: System Principles

    • Technical parameters of rack • Technical parameters of control cabinet 2.5 System principles Fig. 2-5-1 System principle diagram...
  • Page 21: Communication Architecture

    2.6 Communication architecture...
  • Page 22: Transportation, Storage And Safety

    Fig. 2-6-1 Communication architecture diagram 3. Transportation, Storage and Safety 3.1 Transportation It is adapted to trucks and ships, and should be covered with canopy, protected from sunshine, and loaded and unloaded safely in transportation. In the process of loading and unloading, the energy storage cabinet should be gently moved and put down, and strictly prevented from falling, rolling and heavy loads.
  • Page 23: Storage

    Capacity verification tests and re-inspections are required every 12 months. During storage, ZOE Energy Storage is not responsible for any system damage caused by the user’s failure to follow the storage methods and requirements outlined in this manual.
  • Page 24: Foundation Construction

    • Maintenance personnel need to prepare the following tools: 4. Foundation Construction • When selecting a site for the foundation, the following principles must be considered: (1) Consider the climate and soil conditions (e.g., potential seismic activity, groundwater level, etc.) of the installation location for the liquid-cooled energy storage system. (2) The surrounding environment should be dry, well-ventilated, and distant from flammable or explosive areas.
  • Page 25: Equipment Installation

    Fig. 4-1-1 Reference foundation drawing 5. Equipment Installation 5.1 Installation instructions Before delivery, the internal components of the liquid-cooled energy storage system have been reliably connected and tested. On-site work includes fixing the container body, connecting the PCS AC side power cables, external signal cables, external auxiliary power Start Installation ready Structural installation...
  • Page 26: Pre-Installation Preparation

    Table 5-1-1 Details of installation process flow 5.2 Pre-installation preparation • Check delivery documents Compare the equipment delivery list with the actual delivery to ensure that quantities match. • Equipment inspection Check whether the received equipment matches the ordered models; check both the interior and exterior of the equipment for any damage;...
  • Page 27 ventilation space on both sides of the container as shown in the following figure. Name Purpose Diagram Electric drill with 16 Open holes for expansion bolts mm drill bits Expansion bolts (SUS316 stainless steel Connect the foundation to the container fastener M16X100) Socket assembly + Installation of earthing cables, power cables,...
  • Page 28: Installation Steps

    Fig. 5-2-1 Requirement on installation space • Preparation of installation tools 5.3 Installation steps • Installation and fixture → A crane (recommended capacity: 30-80 tons) should be used on site to carefully lift the entire liquid-cooled energy storage system onto the pre-fabricated foundation. The specific...
  • Page 29 lifting instructions are shown in the following figure. Fig. 5-3-1 Lifting diagram → After the container is set onto the foundation, mark, with a fastener, where holes are to be drilled and then drill holes by using an electric driller for embedding screws →...
  • Page 30 container and fixtures Fig. 5-3-2 Location plan of embedded screws • Container earthing → The bolt fixing points of the container must be reliably connected to the non-functional conductive components of the entire container. Additionally, the container should provide 4 earthing points via an earthing busbar, ensuring that the earthing points provided to the user are reliably connected to the non-functional conductive components of the container, forming an equipotential connection.
  • Page 31: Electrical Connection

    conductor in the earthing system will be determined in subsequent drawings. Fig. 5-3-3 Distribution of container grounding points 5.4 Electrical connection Definition Recommended cable (copper) Recommended quantity Communication inlet cable AWG 3*#250/300MCM 1 pcs AWG 3*#250/300MCM 1 pcs Power grid inlet cable AWG 3*#250/300MCM 1 pcs AWG 1*#250/300MCM...
  • Page 32 Fig. 5-4-1 Distribution of external wiring access points Table 5-4-1 Comparison of external wiring points • Cable definition Fig. 5-4-2 3-core cable definition 1-core cable definition...
  • Page 33 → Input power cable connection PCS#1 wiring definition PCS#2 wiring definition Fig. 5-4-3 Diagram of input power access point Table 5-4-2 Definition of wiring for power input • Cable runs from the bottom of the container through the tower-shaped bushing (Fig. 5-4-1, Copper busbar Wiring terminal Screw Butterfly washer...
  • Page 34 port 6) into the PCS cabinet Fig. 5-4-5 Diagram of access point location for external power supply • Communication cable connection Definition Remarks ① START/STOP Button ② FFR/FCR Network port ③ Network port ④ Host debugging network port ⑤ Terminal →...
  • Page 35 → XP7 terminal definition → For communication cables No. 2, 3 and 4 of the communication box, it is recommended to use network cable of category 6, which should run from the bottom of the container through the tower-shaped cable bushing (Fig. 5-4-1, port No. 1), ending with crimped RJ45...
  • Page 36: Check After Installation

    connectors. The general wiring is shown below Fig. 5-4-7 Wiring diagram of 8-core network cable 5.5 Check after installation • Tightness → According to the design and protection level requirements, the joint between the bottom of the cabinet and the base must be tight to prevent insects or dirt. •...
  • Page 37: System Operation Instructions

    equipment are sealed. → Check the appearance, marking, integrity and cleanliness. 6.System Operation Instructions 6.1 Inspection before power-on → Check whether the isolation switch on the high-voltage box is in the OFF position Fig. 6-1-1 Isolation switch OFF of the high-voltage box →...
  • Page 38 (6) Close the circuit breaker 4QF (for UPS input) in the control cabinet; (7) Press and hold the UPS power-on button in the control cabinet (for more than 1 second) to start the UPS; Fig. 6-1-2 UPS power-on button (8) Close the circuit breaker 7QF (for lighting) in the control cabinet; (9) Close the circuit breaker 10QF (for EMS power) in the control cabinet;...
  • Page 39 • Step 2 (1) Close the isolation switch OFF (to ON status) of the high-voltage box in each rack; (2) Press the control power button on the high-voltage box. The red indicator of the Color Status Control Logic Description Cycle Abnormal power Always off supply to the indicator...
  • Page 40: Power-Off Steps

    • Operation indicator light status after power-on Table 6-2 Operation indicator light status after power-on 6.3 Power-off steps • Step 1: → Set the container to the standby status and stop charging and discharging; • Step 2: → Press the control power button on the high-voltage box in each rack. The red indicator of the corresponding secondary circuit button will be off;...
  • Page 41: Hmi Monitoring Screen

    6.5 HMI monitoring screen Faults Possible Cause Solution Status indicator light is not 1. Check if the line terminal connections are loose or detached No power supply illuminated 2. Check if the line voltage is normal 1. Check the power supply. 2.
  • Page 42 1. Turn off the power supply of the high-voltage box of the Temperature difference beyond the affected rack and wait for 5 minutes. Large temperature difference fault threshold 2. After rebooting, issue the operational command again 3. If the alarm persists, please contact your service partner 1.
  • Page 43: Troubleshooting

    → For specific HMI monitoring screen operation, please refer to the Operation Instructions for HMI of 1C Prefabricated Cabin. 7. Troubleshooting 8. Routine maintenance • No use for a long time → Keep SOC at 40% to 50% if the cabinet is not in use for a long time. Do not keep the system below 15% SOC for a long time.
  • Page 44 for deformation, rusting or paint peeling. Conduct painting in time to prevent rusting of the exterior surface. • Check of liquid cooler → In case of any leakage inside the cabinet, turn off the distribution box in time, and contact operation and maintenance personnel.
  • Page 45: After-Sales Service

    Abnormality alarm in the alarm bar √ √ √ Control cabinet touchscreen Completeness of single-cell voltage √ √ √ Control cabinet touchscreen data Completeness of single-cell √ √ √ Control cabinet touchscreen temperature data → For the battery of the fire engine every quarter, please replenish the battery according to the recycling charging parameters.
  • Page 46 VISIT FOLLOW WEBPAGE Fuzhou ZOE Energy Storage Technology Co., Ltd. Factory ADD: Zone 1, Intelligent Manufacturing Industrial Park, Nanfeng, Fuzhou, Jiangxi, P.R. China Technical support email: info@zoeess.com Company website: https://www.zoeess.com/ Energy for Life...

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