Related Manuals for Masdaf Enduro Series
Summary of Contents for Masdaf Enduro Series
- Page 1 Submersible Sewage And Wastewater Pumps Enduro SERIES Operating Manuel 2024 MDKBK032024...
- Page 2 masdaf.com...
- Page 3 : Submersible Sewage and Waste Water Pumps Dalgıç Kanalizasyon ve Atık Su Pompaları Seri / Model-Tip : Enduro Series / Enduro Serisi For pumps supplied with drivers/ Elektrikli Pompa Üniteleri Related Directives / Yönetmelikler 2006/42/EC Machinery Directive / 2006/42/AT Makine Emniyeti Yönetmeliği 2014/35/EU Low Voltage Directive / 2014/35/AB Alçak Gerilim Yönetmeliği...
- Page 4 INDEX Page No Introduction 1. Important Safety Precautions 2. General 2.1. Definition of Pump and Usage Areas 2.2. Performance Information 2.3. Warranty Conditions 2.4. Test 2.5. Pressure Limit 3. Safe Operating Conditions 3.1. Training of Personnel 3.2. Hazardous Conditions That May Occur When One Does Not Comply With The Safety Instructions 3.3.
- Page 5 7. Commissioning, Start up and Operating 7.1. Checking The Direction of Rotation 7.2. Start-up Procedure 7.3. Shut Down Procedure 8. Maintenance 8.1 The Checks During the Operation 8.2 Mechanical Seal 8.3 Auxiliary Components 9. Service and Spare Parts 9.1 Service 9.2 Spare Parts 10. Tightening Torques 11. Disassembly, Repair and Reassembly 11.2 R eassembly 12. Possible Failures, Causes, Solutions 13. Sectional Drawing and Part List 14. Pump Size List...
- Page 6 INTRODUCTION • This manual contains instructions for the installation, operation and maintenance of DAF, DAFLite, MultiDAF, SuperDAF, MiniDAF, DSP type booster pumps or booster sets of MAS DAF MAKINA SANAYI A.Ş. • Please read carefully this manual and apply all the instructions to operate pumps without problems. Pumps shall be used for their intended duties. In this manual, there are information on operating conditions, installation, starting-up, settings and main controls of pumps. • These operating and maintenance instructions contain MAS DAF MAKINA SANAYI A.Ş.`s suggestions.
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Page 7: Important Safety Precautions
1. IMPORTANT SAFETY PRECAUTIONS All Other Health and Safety Rules, Law and Regulations Must Be Applied In order to minimize the accidents during the 2- GENERAL mounting and putting into service of the pump, the following rules have to be applied: Do not work without taking safety measures 2.1 Definition of Pump and Usage Areas relevant to equipment. Cable, mask and safety band must be used when necessary. -
Page 8: Warranty Conditions
3.1- Training of Personnel ids whose densities and viscosities are different from those of water, please consult with MAS DAF Installation, operation and maintenance personnel MAKINA SANAYI A.Ş. since the performance curves must have necessary knowledge in order to ac- vary with density and viscosity. complish the given job. The responsibility, adequa- cies and controlling duties of such personnel must CAUTION be determined by the costumer. It has to be cer- tain that these personnel comprehend totally the content of the operating manual. The pump is not to be operated at off-design point If the personnel do not have enough knowledge, given in the order and supplied from the firm. required training must be given by the costumer. If training support is needed by the costumer, it It is necessary to ensure that the instructions are will be provided by the manufacturer/seller. -
Page 9: Spare Parts Replacement
dismounted while the pump is running. Dangers handling large solid particles. Solid particles that that results from electrical connections must can pass through the impeller, can be easily hand- be removed. To get more information about led with the volute casing. this subject, you can refer to domestic electrical 4.1.2 - Impellers instructions. x Type Vorteks Impellers 3.4- Safety Measures for Maintenance and In this type of impellers, liquid transfer is provided Installation by vortex movement in front of impeller. These The costumer must assure that all maintenance, type of impellers are suiteble for pumping liquids check and installment tasks are performed by qu- containing long fibers (hair, thread, etc.), small solid alified personnel. Repair work must only be per- particles and having a certain rate gaseous or air. - Page 10 Pump Motor Bearing Mechanical Seal Oil Seal Type Type (IEC) Bottom Quantity MG1 Type Rubber Bellows 6205 6306 50-160 100L 6305 6306 025 5iC-5iC 30 x 52 x 10 112M 6305 6306 100L 6305 6306 112M 6305 6306 50-200 030 5iC-5iC 30 x 52 x 10 1325 6205...
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Page 11: Transport And Storage
To prevent water pass to motor two sets of mec- hanical seals with oil bath in the middle of these seals are used. In standard production, SiC-SiC mechanical seals are used for sealing. Water Leakage Warning System An electrode system is used in case of water lea- kage caused by worn out mechanical seal or any other reason. Right Wrong Figure 2: Transport of Pump Group 4.1.6 - Drive MASDAF Enduro Series Submersible sewage pum-... -
Page 12: Assembly & Installation
Damages caused in transport. Check the pump when it is delivered to you. Please let us know of there is any damage. 5.2 - Storage Please keep the unit clean, dry and closed area during storage. If the pump is out of use for a long time, please consider the instructions below. If there is water inside the pump, drain it. Clean the pump casing and impeller by jetting clean water for a short time. - Page 13 It is not necessary doing some operations such as Operation of The Automatic Coupling System emptying the sump, where the pump is, and ins- talling and uninstalling bolt, etc. to make the pump flange-pipe connections during the coupling. 1. When suspended from the rear suspension hole pump stops inherently sli- ghtly tilted. In this case, the hook is passed to slideway. Figure - 6 2. The pump is slid down in inclined state. Figure 5 - The Automatic Coupling System Part Numbers Figure - 7 1- Carrier Elbow: It is a special strong and bro- ad-based elbow which placed to the sump base before starting up. This elbow carries the weight of...
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Page 14: Electrical Connections
*It is not valid, in cases where the panel is supplied system turns back to normal conditions. with the pump by MAS DAF MAKINA SANAYI A.Ş. Maximum Level: When water level reaches the 6.2.2- RLE-1C Motor Protection and Control maximum level, which is set by the user, float swit- Relay ch sends on alarm signal. MAX yellow indicator li- ght starts blinking. This alarm does not affect the MASDAF RLE-1C Motor Protection and Control current state (run or stop) of the pump. Pressing Relay is very important part of Enduro Series su- the RESET button disables the alarm relay and in-... - Page 15 dicator light stops blinking. When RESET button is phase failure and protection against phase sequ- pressed, the lamp goes out and the alarm relay is ence, thermistor protection, water leakage prote- deactivated. ction, over current protection, the indicator lights, manual-automatic paco, start-stop as manual and Phase Failure: An external phase protection relay, the main switch equipments are available control mounted in the control panel, is connected to RLE- panel. 1C for checking phase sequence and phase failu- res. When there is a failure in mains voltage or in Floater is included in the package of submersible phase sequence, the motor is shut down by the pump. relay and red indicator light starts blinking. By the time the failure is fixed, the motor restarts auto- When the pump is supplied with control panel, matically while alarming goes on until the RESET there will not need a relay. In this case the control button is pressed.
- Page 16 Figure 11: Motor Protection and Control Relay Circuit Diagram – Direct Online Driven Sample Diagram...
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Page 17: Start-Up Procedure
7- COMMISSIONING, START UP AND OPER- pump down in the sump. To check the direction of rotation, while the pump is suspended in the air, ATING first press the start button and then quickly press the stop button. Although the impeller cannot be Before pump is connected to the system, some seen, direction of the casing’s reaction can be ob- points have to be controlled. served. • Piping must be made. There are 3 situations; • Valves have to be closed, and the piping should 1. If the reaction of the casing is in Counter Clo- be empty. -
Page 18: Maintenance
8- MAINTENANCE If the oil is in yellow-gray color or it is mixed with water, it shows the mechanical seal is worn out and it needs to be changed. In this case the WATER LE- CAUTION AKAGE light will be off on the motor control panel and the motor will stop. • Maintenance operations must be done by autho- If the results of these four stages are positive, you rized personnel with protective clothing only. The can take down the pump into the sump. personnel must also beware of high temperatures and harmful and/or caustic liquids. Make sure that the personnel reads carefully the manual. 8.3- Auxiliary Components • The instructions in Safety Precautions must be executed during maintenance and repair Check regularly the fittings and the gaskets, replace... -
Page 19: Tightening Torques
If you wish to keep spare parts in store, depending on the number of same type of pumps, for two operation years, the quantities which are listed in the table below are recommended. The number of equivalent pumps in the installation Component name Impeller... - Page 20 11- DISASSEMBLY, REPAIR AND REASSEMBLY Before starting work on the pump set, make sure it is disconnected from the mains and cannot be switched on accidentally. Fallow the safety precautions outlined in “Safety instructions”. 11.1. Disassembly "11 - 15 - 18,5 "1,5-2,2-3-4 "5,5 - 7,5 Kompakt STEPS OF Enduro DISASSEMBLY 4 Kompakt 11 Kompakt 22 - 30 - 37 5,5 Kompakt KW" KW" KW" Disconnect the CABLE connection. Separate BOTTOM SUPPORT FOOT [40] from the VOLUTE CASING [1].
- Page 21 11.2. Reassembly "11 - 15 - 18,5 "1,5-2,2-3-4 "5,5 - 7,5 Kompakt STEPS OF Enduro DISASSEMBLY 4 Kompakt 11 Kompakt 22 - 30 - 37 5,5 Kompakt KW" KW" KW" Seat BOTTOM BEARINGS [201] on the BOTTOM BEARING HOUSING [30] by pass- ing SHAFT [60] through BOTTOM BEARING HOUSING [30] (use oil).
- Page 22 Mechanical seals are damaged. Water leakage Do not open the connections of electricity, motor body and oil Inside of the casing filled with solid particles. bath. Call MASDAF Services immediately for technical support. Connections of relays are wrong. Relay is broken Table 6: Possible Failures, Causes, Solutions...
- Page 23 13. SECTIONAL DRAWING AND PART LIST ENDURO 50-160 P Figure 13: Enduro 50-160 P Sectional Drawing Part Part Part Name Part Name Part No Part Name Volute Casing Retaining Ring Electrode Screw Motor Casing Retaining Ring O-Ring Impeller PB Type Retaining Ring O-Ring Bottom Bearing Housing Mechanical Seal O-Ring Top Bearing Housing Plug O-Ring Cutter Blade ( inside ) Hexagon Head Bolt O-Ring Cutter Blade ( outside )
- Page 24 ENDURO 100-240 X Figure 14: Enduro 100-240 X Sectional Drawing Part Part Part Name Part Name Part No Part Name Volute Casing Retaining Ring O-Ring Motor Casing Mechanical Seal O-Ring Impeller X Type Plug O-Ring Bottom Bearing Housing Imbues Bolt Gland Gasket Top Bearing Housing Imbues Bolt Electrode Gasket Stuffing Box Imbues Bolt 408A Electrode Gasket 1 Adaptor Imbues Bolt Cover Rubber Shaft Imbues Bolt...
- Page 25 ENDURO 150-315 D Figure 15: Enduro 150-315 D Sectional Drawing Part Part Part Name Part Name Part No Part Name Volute Casing Retaining Ring Electrode Screw Motor Casing Retaining Ring O-Ring Impeller D Type Mechanical Seal O-Ring Bottom Bearing Housing Plug O-Ring Top Bearing Housing Stud O-Ring Bearing Cover Hexagon Head Bolt O-Ring Top Cover Imbues Bolt O-Ring Bottom Support Foot Imbues Bolt O-Ring...
- Page 26 ENDURO 200-315 D Figure 16: Enduro 200-315 D Sectional Drawing PART PART PART PART NAME PART NAME PART NAME Pump Casing Mechanical Seal O-Ring Motor Casing Plug O-Ring Impeller Type D Stud O-Ring Bottom Bearing Housing Hexagon Head Bolt O-Ring Top Bearing Housing Imbues Bolt O-Ring Bearing Cover Imbues Bolt O-Ring Top Cover Imbues Bolt Gland Gasket Washer Bottom Support Foot Imbues Bolt 407-1...
- Page 27 ENDURO 300-400 D Figure 17: Enduro 300-400 D Sectional Drawing PART PART PART PART NAME PART NAME PART NAME Volute Casing Mechanical Seal O-Ring Motor Casing Plug O-Ring Impeller D type Stud O-Ring Bottom Bearing Housing Hexagon Head Bolt O-Ring Top Bearing Housing Hexagon Head Bolt O-Ring Bearing Cover İmbues Bolt O-Ring Top Cover İmbues Bolt Bushing Gasket Bottom Support Foot İmbues Bolt 407-1 Bushing Gasket Stuffing Box...
- Page 28 14. PUMP SIZE LIST Figure 18: Enduro 50-160 Representation of Sizei Figure 19: Enduro 100-240 Representation of Size Figure 20: Enduro 100-315 Representation of Sizei Figure 21: Enduro 150-315 Representation of Size Figure 22: Enduro 200-315 & 300-400 Representation of Size...
- Page 29 Motor Pump Type DbØ MØ Type (IEC) 50-160 100L 1.225 112M 100L 112M 50-200 1325 132M 100L 80-190 112M 112M 1325 80-250 132M 160M 160L 100L 100-240 112M 132M 112M 100-250 132M 160L 132M 100-315 160L 1025 180L 1100 160L 1067 150-315 180L...
- Page 30 NOTES...
- Page 31 NOTES...
- Page 32 masdaf.com...
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