VENCE TUDO ARROZEIRA H-15 Operation Manual

Seeder fertilizer hydraulic
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VENCE TUDO
VENCE TUDO
VENCE TUDO
FORTE ATÉ NO NOME
FORTE ATÉ NO NOME
OPERATION MANUAL
OPERATION MANUAL
SEEDER FERTILIZER HYDRAULIC
SEEDER FERTILIZER HYDRAULIC
ARROZEIRA
ARROZEIRA
11/2016
Revisão 00

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Summary of Contents for VENCE TUDO ARROZEIRA H-15

  • Page 1 VENCE TUDO VENCE TUDO VENCE TUDO FORTE ATÉ NO NOME FORTE ATÉ NO NOME OPERATION MANUAL OPERATION MANUAL SEEDER FERTILIZER HYDRAULIC SEEDER FERTILIZER HYDRAULIC ARROZEIRA ARROZEIRA 11/2016 Revisão 00...
  • Page 3 Reseller complies with parts or technical assistance requests. Suggestions: NOTE: After inspection and performance of all seven (7) items above and complete filing of this document, please sign it and submit it to Vence Tudo Customer Department within one year. Warranty analysis will be blocked if this technical delivery certificate is not submitted. Authorized Dealer Signature...
  • Page 5 VENCE TUDO has as its mission developing its products as of user’s needs by partnerships with universities, research center and its engineering staff, improving its products continuously within the most technologically advanced concepts.
  • Page 6 ARROZEIRA HIDRÁULICA FOR VENCE TUDO CUSTOMER Dear farmer, congratulations for buying a VENCE TUDO’s product. The develop- ment of our products is mainly based on user’s satisfaction. Your satisfaction in harvesting profits with our supplies is ours as well. Our thinking is to serve you, farmer, our partner, in serious and trustable ways, because it is due to your profit we are sure of building a strong and lucrative agriculture.
  • Page 7 CONDITIONS 1- The warranty will be applicable to any manufacturer defects since all parts are supplied by VENCE TUDO Ltda. and are delivered by the companies or by duly authorized person; 2- As peças e/ou componentes cobertos pela garantia somente serão substituídos ou ressarcidos se os defeitos forem constatados pela Assistência Técnica ou por pessoa devidamente autorizada pela VENCE TUDO Ltda.
  • Page 8 ARROZEIRA HIDRÁULICA I declare I received in this date the model described previously according to the specifications above in perfect condition and the mode of warranty is accepted by me. DATE: ____/____/____ CUSTOMER: ____________________________________ DELIVERY DATE: ______/______/______...
  • Page 9: Table Of Contents

    ARROZEIRA HIDRÁULICA INDEX 1. IDENTIFICATION............................2. CARE FOR THE ENVIRONMENT........................3. SECURITY STANDARDS..........................3.1- Important instructions when receiving the equipment.................. 3.2- Identify safety information........................3.3- Follow the safety instructions........................3.4- Intended use............................3.5- Use not allowed............................3.6- Safely operate or carry the equipment....................... 3.7- Equipment transport in trucks........................
  • Page 10 ARROZEIRA HIDRÁULICA 12.6- Seed depth adjustment............................. 12.6.1- Depth limiter..............................12.6.2- Compression..............................12.7- Adjustment of internal disk cleaner........................12.8- Planting height adjustment and oscillation......................13. SAFETY STANDARDS – TRANSPORTATION......................13.1- Transportation on truck or trailer........................13.2- Transportation with hitch on tractor draw bar....................... 14.
  • Page 11: Identification

    MODEL, YEAR and SERIAL of manufacturing of your product. This data is found in Product Identification Plate attached in the frame, always on the left side of it. When requiring replacement of parts, always use the original VENCE TUDO parts. To make the identification of each part easier, use the PARTS CATALOG. All information contained in this Operation Manual is subject to variation. Weight, size and specifications are approximate and imagens don’t illustrate, necessarily, the equipment in...
  • Page 12: Care For The Environment

    ARROZEIRA HIDRÁULICA 2. CARING FOR THE ENVIROMENT Dear User! Let’s appreciate our nature. Disorderly disposal of residues in the soil and in the water damages everyone’s life in the planet. Always check the recommendation regarding use of chemical products in the recommended doses by manufac- turer and responsible agronomist.
  • Page 13: Safety Rules

    Keep the safety labels in good conditions. In case they are damaged or were lost, they should be replaced. • To replace these labels, please contact Part Center department or a Vence Tudo authorized dealer. • Learn how to handle the equipment correctly.
  • Page 14: Intended Use

    ARROZEIRA HIDRÁULICA 3.4- Expected use • This equipment should only be used for plantation. • It should be handled and switched on by a suitably trained operator. 3.5- Not allowed use • It’s not allowed to tow, couple or push other implements or accessories which are not designated for such equipment.
  • Page 15 ARROZEIRA HIDRÁULICA • Before using it, review periodically all safety components of the equipment. • Check if equipment presents perfect conditions of use. In case of any irregularity which may in- terfere in the functioning of the equipment, schedule proper maintenance service before any operation or transportation.
  • Page 16: Equipment Transport In Trucks

    Figure K • Only skilled technicians with this type of system can perform repairs. Refer to Vence Tudo Technical Assistance department or an authorized dealer. 3.10- Emergency procedures • Be prepared for any fire.
  • Page 17: Clean Water Tank

    ARROZEIRA HIDRÁULICA 3.11- Clean water tank • It supplies clean water for cleaning the field and for emergency situa- tions when working with chemical products. In case of contact with a chemical product, clean it and see a doctor immediately. • This water is not drinkable (Figure L). Figure L 3.12- Procedures for filling tires safely •...
  • Page 18: Safety Measures For Equipment Maintenance

    Be careful to any wear signal, noise or any point which shows lack of greasing. In case of breakage or failure of any part, please contact an authorized dealer or Vence Tudo Part Center to replace with an original part.
  • Page 19: Appropriate Waste Disposal

    After using the equipment, wash it to increase its useful life. • Changes or adaptations of the project may decrease useful life and cancel its warranty; so they only should be performed with proper authorization from Vence Tudo Company. • Keep the workplace clean and dry.
  • Page 20: Lubrication

    ARROZEIRA HIDRÁULICA 5. LUBRICATION To reduce the wear between the moving parts of the equipment, a correct lubrication is required; follow the instructions below: • Check the quality of lubricating regarding its efficiency and its purity, avoiding use of products infected by water, land, etc. • Use medium consistency grease. • Clear away the old grease around articulation. •...
  • Page 21 ARROZEIRA HIDRÁULICA...
  • Page 22: Technical Specifications

    ARROZEIRA HIDRÁULICA 6. TECHNICAL SPECIFICATIONS COMMENTS: - Specific weight used for fertilizer 1,100 kg/m3; - Specific weight used for rice seed 579 kg/m3.
  • Page 23: Features

    ARROZEIRA HIDRÁULICA 7. 7. FEATURE 7.1- Basic dimensions MODEL ARROZEIRA HIDRÁULICA H-15 2906 2380 1720 1690 ARROZEIRA HIDRÁULICA H-17 3245 2720 1720 1690 ARROZEIRA HIDRÁULICA H-19 3585 3060 1720 1690 Dimensions in mm.
  • Page 24: General Features

    5- The layout of the plantation lines varies according to the seeders models. Make sure you are performing the installation or maintenance of the correct model; 6- For questions about installation or adjustments, please contact our VENCE TUDO technical assistance department.
  • Page 25: Identification Of Components

    ARROZEIRA HIDRÁULICA 9. IDENTIFICATION OF COMPONENTS...
  • Page 26: Placement Of Stickers On The Equipment

    ARROZEIRA HIDRÁULICA 10. PLACEMENT OF STICKERS ON THE EQUIPMENT 10.1- Front view...
  • Page 27: Rear View

    ARROZEIRA HIDRÁULICA 10.2- Rear view...
  • Page 28: Preparation For Planting

    ARROZEIRA HIDRÁULICA 11. PREPARATION FOR PLANTING 11.1- Stand To support the sower in the soil, it must be in firm and flat location. After that, position the stand in the support mode as indicated in point (A) (fig. 01). To put the seeder in transport or work position, lift the stand up to the last hole (B) (fig. 01) as shown in fig. 02. fig. 01 fig. 02 11.2- Tractor We recommend the use of ballast in sufficient quantity to perform the work of planting with be- tter efficiency. This amount should be related to the weight of the machine and the slope of the terrain.
  • Page 29: 1- Seeder Coupling - Tractor

    ARROZEIRA HIDRÁULICA 11.2.1- Seeder coupling - tractor Perform the coupling of the seeder to the tractor in a firm and flat location, following the ins- tructions below: 1- Slowly move the tractor towards the seeder and be prepared to stop the movement of the tractor (brake); 2- As you approach, use the control lever of the hydraulic arms leaving them as closest as possible to the three-point hitch of the seeder;...
  • Page 30: 2- Seeder Uncoupling - Tractor

    ARROZEIRA HIDRÁULICA 11.2.2- Seeder uncoupling - tractor Perform the uncoupling of the seeder from the tractor in a firm and flat location, following the instructions described in topic 11.2.1 in the reverse order. 11.2.3- Seeder leveling Make the transverse and longitudinal leveling of the seeder, as follows: Transverse or Lateral Leveling: Turn the screw (A) (fig. 05), tractor arm (B) until centering is achieved. Longitudinal Leveling: Turn the third point arm (C) (fig. 05) until leveling is achieved according to the in- dicative arrow (“X”).
  • Page 31: Recommendations Before Starting The Planting Operation

    ARROZEIRA HIDRÁULICA 11.3- Recommendations before starting the planting operation Read and follow correctly the instructions contained in the operating manual. Before starting the operation, thoroughly clean the seeder, check if all mechanisms are moving freely and retighten all fixed components. In relation to planting furrower lines, make sure that all fusible bolts are in use. Verify if the internal cleaners of the double disc are in perfect condition and properly adjusted.
  • Page 32: Operations

    ARROZEIRA HIDRÁULICA 12. OPERATIONS 12.1- Set for rice planting The no-till farming system for rice uses unaligned 14 and 15-inch in diameter double discs (A) (fig. 06). The sets are also made by different lines. The deposition mechanism of each line is composed of two flexible conductors, one for fertilizers and one for seeds, both deposited in a single inner conductor (E) (fig. 07) of the double disc, to conduct the fertilizer and seeds. The seeds and fertilizers are housed in the same planting line without causing germination problems.
  • Page 33: 1- Theoretical Calculation: Seeds Distribution

    ARROZEIRA HIDRÁULICA The adjustment procedure is performed by the displacement of the shaft (A) (fig. 09) by in- creasing or decreasing the working opening of the rotors (B) inside the distributor box, using the knob (C) (fig. 08). After obtaining the desired seed flow, attach the regulator knob through the lock nut (D). Note the position of the indicator (E) (fig. 09) on a millimetric scale (F) for approximate adjust- ment through the indicative tables according to the culture to be established. fig. 08 IMPORTANT Make sure that the shifter su- pport is not forced by the set of rotors so the opening adjustment is not altered.
  • Page 34: 2- Calculation To Determine The Amount Of Seeds In Kg/Ha

    ARROZEIRA HIDRÁULICA 12.2.2- Calculation to determine the amount of seeds in kg/ha EXAMPLE Number of plants per linear meter Final population estimated per hectare 50.000 plants 0,80 m (80 cm) Spacing between lines 1 hectare 10.000 m Seed germinative power (PG) Approximate percentage of sliding Wheel perimeter 1,81 m...
  • Page 35: Small Seeds Distribution System - Optional

    ARROZEIRA HIDRÁULICA 12.3- Small seeds distribution system – optional The distribution of small seed is performed by a ribbed (A) (fig. 11), mounted on a seed feeder set for small seed (E), which is triggered by a square shaft (B), with the possibility of sliding on this axis, leading to a greater or lesser amount of seeds to be distributed. The adjustment procedure is performed by the displacement of axis (B) (fig. 11), by increasing or decreasing the working opening of the rotors inside the dispenser assembly (E), using the knob (C).
  • Page 36: 1- Fertilizer Dispenser

    ARROZEIRA HIDRÁULICA fig. 12 12.4.1 - Fertilizer dispenser The fertilizer distribution is performed by means of the feeder box of compost that may be Fertisystem or worm screw, both using worm screw system (A) (fig. 13/14). Check if the flow is the actually desired one. If necessary, change the gear ratio. Fertisystem Dispenser Worm Screw Dispenser fig. 13 fig. 14...
  • Page 37: 2- Table To Aid In The Regulation Of Fertilizers

    ARROZEIRA HIDRÁULICA 12.4.2- Table to aid in the regulation of fertilizers Fertisystem System Worm Screw System...
  • Page 38: 3- Theoretical Calculation: Distribution Of Fertilizers

    ARROZEIRA HIDRÁULICA 12.4.3 - Theoretical calculation: distribution of fertilizers To determine it, proceed as follows: 1- Collect the amount of fertilizer in a line through 10 laps of the driving wheel, use more than one col- lection point and calculate the average to facilitate weighing; 2- A minimum of 5 points for the 19 lines, 4 points for 17 lines models and 3 points for 15 lines. If you want to use all lines, they may be used, thereby increasing adjustment accuracy;...
  • Page 39: Transmission Chains

    ARROZEIRA HIDRÁULICA IMPORTANT To the increase in productivity and reduction of inputs losses, i.e. unevenness in the application over the planting area, we must take the utmost care when making the adjust- ments in the seeder. Make measurements on a daily basis in the desired quantities of seed and fertilizer per hectare because we define during planting the production of a new crop to be harvested.
  • Page 40: 1- Depth Limiter

    ARROZEIRA HIDRÁULICA 12.6.1- Depth limiter The depth limiter (fig. 17), keeps sowing depth constant at 40 mm or 25 mm (optional), adaptable to 15’’ disk cube. Regularly adjust the external washer (B), by means of the screws (C) and the elongated hole, adjusting it in such a way that it does not touch the rim, but keeping it as close as possible.
  • Page 41: Planting Height Adjustment And Oscillation

    ARROZEIRA HIDRÁULICA 12.8- Planting height adjustment and oscillation The sower has a unique system with articulated wheels, which allow planting in uneven soils. This setting is determined by the height of the sower in relation to the soil surface and can be changed through the change of stop position (A) (fig. 20), and elevating its position will cause the seeder to work closer to the surface of the soil, thus increasing the working pressure on the...
  • Page 42: Maintenance

    Inspect the seeder checking if there are worn or broken parts. If so and if necessary, replace defective parts. Use only original VENCE TUDO parts, as improvised parts besides changing the nature of the product will prevent the analysis of the warranty if it is necessary to use the warranty certificate of the equipment.
  • Page 43: 2- Measures Of Preventing Oxidation (Rust)

    ARROZEIRA HIDRÁULICA Good state of preservation: Bad state of preservation: 14.1.2- Measures of preventing oxidation (rust) During the planting: • Avoid spilling and accumulating fertilizers during the supply of the machine. Manure has a great power of absorbing humidity and thereby accelerating the oxidation process; • Use blower, compressed air or broom to remove excess fertilizers from the machine at the end of the day;...
  • Page 44 ARROZEIRA HIDRÁULICA • Apply the product, strictly following the manufacturer’s indications, concerning the wet surface and in the correct sequence, respecting the application and washing time; • Stains and dirt not removed with the products must be removed with the aid of a sponge; • Rinse the machine with clean water to remove all chemical product residue;...
  • Page 45: Double Disks

    ARROZEIRA HIDRÁULICA 14.2- Double disks • Every 600 hours of planting or harvest, perform the maintenance of the double disks and bearings; • For this remove the outer cap by loosening the retaining screws; • Wash the cube and remove old grease; • Check for looseness in bearings, if any, adjust them; • Replace worn parts that may affect the operation of the equipment; • Put new grease in cubes and on the inside of the hub, assembling them again by placing the faste- ning screws;...
  • Page 46 ARROZEIRA HIDRÁULICA EXCHANGE, CLEANING OR REPLACEMENT OF BEARING SETS To carry out cleaning, maintenance or replacement of bearings and components of the set, proceed as follows: 1- Remove the feeder dispenser assembly of the seeder by removing the starter shaft and bushings. Loosen and remove the fixing screws of the dispenser in the fertilizer seeder tank;...
  • Page 47: 2- Seed Distributors

    ARROZEIRA HIDRÁULICA Worm Screw For maintenance or replacement of the worm screw fertilizer distributor or for internal repairs, proceed as follows: 1- Loosen the screws (D) (fig. 23), that affixes the base of the gears (E) releasing it; 2- Remove the split pin (H) and the shat (I) in the direction of the spring pin, which do not need to be dismantled;...
  • Page 48: Technical Recommendations

    MENT (USING SPRAY PRODUCTS WITHOUT THE PRESENCE OF DETERGENTS). 12- PROTECT THE SOWER AGAINST CLIMATIC FACTORS DURING NON-USE PERIOD. 13- ONLY USE ORIGINAL VENCE TUDO PARTS FOR REPLACEMENT. 14- CAREFULLY READ THE OPERATING MANUAL. FAILURE TO OBSERVE THE RELATED ITEMS MAY BRING SERIOUS DAMAGE TO THE...
  • Page 49: Calculation Of Working Speed

    ARROZEIRA HIDRÁULICA 16. CALCULATION OF WORKING SPEED For the calculation of the working speed, proceed as follows: 1- Determine the time spent by the tractor-seeder assembly, in seconds, to traverse 50 meters, with a loaded seeder. 2- Measure more than once to obtain an average. 3- Calculate as the example below. EXAMPLE: Time: 32 seconds in 50 meters. To travel 50 meters To travel 1 Km.
  • Page 50: Additional Parts Box

    ARROZEIRA HIDRÁULICA 17. ADDITIONAL PARTS BOX VENCE TUDO Seeder-Planters, HYDRAULIC RICE HARVESTER model, leaves the factory ac- companied by a box of additional parts according to the option of the client, to meet the most varied growing conditions. When you receive your seeder, verity it with your dealer and check out the pieces...
  • Page 51 ARROZEIRA HIDRÁULICA VENCE TUDO PRODUCTS 1. Planting:...
  • Page 52 ARROZEIRA HIDRÁULICA...
  • Page 53 ARROZEIRA HIDRÁULICA 2. Systems for planting:...
  • Page 54 ARROZEIRA HIDRÁULICA 3. Harvest: 4. Implements:...
  • Page 56 FORTE ATÉ NO NOME INDÚSTRIA DE IMPLEMENTOS AGRÍCOLAS VENCE TUDO INDÚSTRIA DE IMPLEMENTOS AGRÍCOLAS VENCE TUDO IMPORTAÇÃO E EXPORTAÇÃO LTDA IMPORTAÇÃO E EXPORTAÇÃO LTDA Rod. RS 223 - Km 53 - Área Industrial - CEP 98.200-000 - Ibirubá - RS - BRASIL Fone DDD: 54 3324-8000 Fone DDI: +55 54 3324-8000 Fax DDD: 54 3324-8030 Fax DDI: +55 54 3324-8030 E-mail: vencetudo@vencetudo.ind.br...

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